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Dean 75SCF Installation & Operation Manual

Super cascade filtration systems

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Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
Price: $6.00
24-Hour Service Hotline 1-800-551-8633
819-5658
10-98

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Summary of Contents for Dean 75SCF

  • Page 1 Return to Cover Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 24-Hour Service Hotline 1-800-551-8633 819-5658 10-98...
  • Page 2 Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Dean Factory Authorized Service Agency. CAUTION INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONTACTING THE LOCAL GAS COMPANY OR GAS SUPPLIER.
  • Page 3: Table Of Contents

    SUPER CASCADE FILTRATION SYSTEMS INSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS PAGE PARTS ORDERING AND SERVICE INFORMATION IMPORTANT INFORMATION INSTALLATION DAILY OPERATION CLEANING AND MAINTENANCE TROUBLESHOOTING PARTS GUIDE 1. PARTS ORDERING AND SERVICE INFORMATION 1.1 ORDERING PARTS: 1.2 SERVICE INFORMATION: Customers may order parts directly from their Call the “800”...
  • Page 4: Important Information

    2.1 GENERAL: The Super Cascade Oil parts. Filters are units that fit inside the Dean Industries’ Super Marathon, Decathlon, 2.5 PRE-INSTALLATION: 18UE, and Flatbottom fryers. The used oil drains by gravity from the a.
  • Page 5: Installation

    3. INSTALLATION: 3.1 GENERAL: On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly. WARNING! DO NOT RUN WATER THROUGH FILTERING SYSTEM. FILTER PUMP IS NOT DESIGNED TO HANDLE WATER.
  • Page 6 Installing crumb catcher screen. f. Connect the oil return line connector to the fryer’ s oil return line quick disconnect coupling. 3.3 INSTALLING THE FILTER IN THE FRYER: a. Slide the filter inside the fryer cabinet. b. Connect the filter’ s oil return line (male quick disconnect) into...
  • Page 7: Daily Operation

    4. DAILY OPERATIONS: Oil Return Valve Pump/Heater Switch Oil Return Valve Handle Polishing Assembly Pump/Motor Filter Pan Drain Valve Legend Major Components Super Cascade Installed in a 2424E Fryer System Other Components Figure 4-1 c. Gloves: Used to expedite filtering and 4.1 GENERAL: prevent burns from splashing oil.
  • Page 8 c. Sprinkle 16 ounces of filter powder on c. Roll both ends of the used (top) sheet the top filter sheet. Ensure the top filter of paper into the center, making sure paper sheet is covered evenly. no sediment falls out and discard. d.
  • Page 9 Slide the filter unit under the fryers to be filtered. Ensure fry vessel drains are aligned with the openings in the filter lid assembly. W ARNI NG! Sprinkle Magnasol Powder into the fry vessel and stir the oil. Do not DO NO T RUN W ATER TH ROUGH TH E sprinkle this powder in the filter pan.
  • Page 10 lines. Then turn the power switch on the fryer to the “OFF” position. e. Open the fryer door and be sure that WARNINGS! the filter is in the proper position under the fryer drain valve. LEAVE FILTER MACHINE UNATTENDED DURING f.
  • Page 11 5. CLEANING & MAINTENACE 5.1 GENERAL: c. Remove the filter pan cover, the Cleaning operations fall into three general crumb catcher, and hold-down ring categories: assembly; then take out the paper and a. The continuing habit of clean-up every protection screen. time the filter unit is used;...
  • Page 12: Troubleshooting

    6. TROUBLESHOOTING GUIDE b. PLUGGED PAPER: Improper use of the 6.1 OPERATING PROBLEMS: filter pre-coat powder will cause a slow oil Plugged lines and plugged filter paper flow return rate. The filter paper should at account for over 90% of malfunctions. The least be scraped (if not discarded) after troubleshooting flowcharts found later in this filtering a particularly dirty fryer.
  • Page 13 Filter Pump fails to pump oil. Is this a 2424SCF Fryer/Filter System? Disconnect flexible oil Is a Dean Heater return hose. Make sure it Can you blow Retrofit Kit #44760-1SK is cool before handling. air through it? installed? Try blowing air through it.
  • Page 14 6.4 RATE OF OIL RETURN TO FRYER SLOWS? Rate of oil return to the fryer is slowing. Is this the Check the filter sump. first fryer to be filtered Sediment collects Remove the filter during this filtering around the suction pipe pan cover.
  • Page 15 6.5 BLOCKAGE BETWEEN FILTER PAN AND FLEX HOSE VALVE? Blockage has been determined to be between the filter pan bottom and the flex hose valve. Is this a Disconnect oil line from Put finger over the Turn the pump 2424SCF Fryer/Filter the filter pan to the inlet connection to "ON".
  • Page 16: Parts Guide

    7. PARTS GUIDE FOR THE SUPER CASCADE FILTER SYSTEM Us e d w it h al l SCFs e xce pt 2424-SCF w / M agnum Fil t e r L e af Exploded Diagram of a Super Cascade Filter Figure 7-1 Use the above drawing, Exploded Diagram of a Super Cascade Filter, to identify parts found on your Super Cascade Filter System.
  • Page 17 Super Cascade Filter Assembly, 2424-SCF, #55409 I t e m No. De s cript ion Par t Num be r Fil t e r Pan Caddy As s e m bl y, 2424SCF 55408 Fil t e r Pan w it h Fit t ings , 2424SCF 55407 H ol d Dow n Ring As s e m bl y (L J S) 55378...
  • Page 18 Super Cascade Filter Assembly, 85-SCF, #55440 I t e m No. De s cript ion Par t Num be r Fil t e r Pan Caddy As s e m bl y, 2424SCF 55408 Fil t e r Pan w it h Fit t ings , 2424SCF 55407 H ol d Dow n Ring As s e m bl y (L J S) 55378...
  • Page 19 Magnum Filter Leaf Assembly, 2424-SCF(use Figure 7-2) I t e m No. De s cript ion Par t Num be r Pl ug ½ ” CRS RD Bar x 4-7/ 8” 55-0608 Coupl ing ½ ” NPT H e x 2667 Pipe Pl ug ½...
  • Page 20 Dean Industries, 14501 South Broadway, Gardenia, California 90248 TEL 1-310-323-5000 FAX (Parts) 1-310-327-3343 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE Price: $6.00 PRINTED IN THE UNITED STATES 1-800-551-8633 819-5658 10-98...