Page 1 OPERATOR’S MANUAL Front Loader Includes Information for the Following Front Loader Models: • Atlantic Series ® • Pacific Series ® Publication No. 1274072 © 2010 McNeilus Truck and Manufacturing, Inc. Rev. 0918...
Page 2 Disclaimer: This manual must not be used to repair your vehicle. Repair information is available by calling McNeilus Customer Service at (888) 686-7278. The information in this Operator’s Manual will be your guide to operation and operator maintenance for this equipment.
Page 3 The identification plate contains the Model Number and Serial Number of your refuse vehicle system. To serve you better, please fill out the following information and have it ready when calling McNeilus Truck and Manufacturing, Inc. for parts or product information: Date of Purchase: ___________________________________...
Page 4 2.0 Complete Vehicle Decal The complete vehicle decal (Figure 2) details the axle load and tire ratings as the vehicle left the McNeilus production line. This decal is located inside the cab and may be placed on the driver’s door, doorjamb, or the seat riser.
Page 5 McNeilus Truck and Manufacturing, Inc. To order a replacement manual or safety signs, call the at 888-686-7278. McNeilus parts and service number listed in the Foreword of this manual. N O T E This manual is limited to the operation and light maintenance of the refuse collection system only.
Page 6 Foreword 5.0 Parts and Service 6.0 Corporate Headquarters Contact your McNeilus Parts and Service branch locations Contact McNeilus Truck and Manufacturing, Inc. directly at to order parts, receive service information, or for other our corporate headquarters at the following address, phone assistance.
Page 7: Table Of Contents
3.5 Hydraulics ...................................19 3.6 Electrical ..................................22 4.0 SAFETY SIGNS ..................................23 4.1 Safety Sign Location..............................26 4.1.1 Curb Side Signs..............................26 4.1.2 Street Side Signs ............................27 4.1.3 Front, Rear, and Door Signs ...........................28 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 8 1.7 End of Day Checks ..............................40 2.0 INSTRUMENTS AND CONTROLS .............................40 2.1 Cab Controls................................41 2.2 In-Cab Controls ................................42 2.2.1 Refuse Vehicle Button Functions........................43 2.2.2 LED Indicator Light Functions ........................46 2.2.3 Fuse Block ..............................49 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 9 3.8 Roof Access Ladder ..............................62 3.9 Fall Protection Equipment ............................63 3.9.1 Fall Protection Roof Anchors ..........................63 3.9.2 Fall Protection Systems ..........................63 3.9.3 Working on the Roof ............................63 3.10 Lateral Protection Device ............................64 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 10 4.1 E-STOP (Emergency Stop) Function .........................74 4.1.1 In-Cab Control Panel E-STOP Button ......................74 4.1.2 Outside Control Box E-STOP Button ......................74 4.2 Pack/Eject Functions ..............................76 4.2.1 Automatic Cycling of Pack/Eject ........................76 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 11 4.9.1 Raise Body ..............................85 4.9.2 Lower Body..............................85 PREVENTIVE MAINTENANCE 1.0 PREVENTIVE MAINTENANCE............................87 1.1 DOT Pre-Trip ................................87 2.0 PREVENTIVE MAINTENANCE INTERVALS ........................87 3.0 DAILY PREVENTIVE MAINTENANCE CHECKS .......................92 3.1 Hydraulic System................................92 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 12 3.6.1.2 Unlatching the Body (Dual Spring Tie Down)..................99 3.6.2 Raising the Body Overview ..........................99 3.6.2.1 Raising the Body (Joystick Style Lift) ....................99 3.6.2.2 Raising the Body (Button Style Lift) ....................100 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 13 3.9.1 Lifting the Canopy............................108 3.9.2 Lowering the Canopy............................109 3.10 Trash Behind the Pack/Eject ..........................109 3.11 Safety Signs ................................110 3.12 Adding Hydraulic Oil ............................... 111 3.12.1 Standard Hydraulic System ........................111 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 14 3.12.2 Clean Fill Hydraulic System (Optional) .......................112 4.0 LUBRICATION ...................................113 4.1 Daily Lubrication ...............................113 4.2 Weekly Lubrication ..............................116 4.3 Scheduled PM Lubrication............................117 TROUBLESHOOTING 1.0 TROUBLESHOOTING ..............................121 1.1 Troubleshooting Chart ..............................122 INDEX INDEX......................................125 VIII Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 15: Safety
Always keep this manual in a location where it is readily available for persons who operate or maintain the product. Additional copies of this manual are available from McNeilus Truck and Manufacturing, Inc. Please contact McNeilus Truck and Manufacturing, Inc. if you require additional manuals or if you have any questions about the information in this manual, this product, or safe operating procedures.
Page 16: Battery Disconnect Switch
Figure 1 pocket. If more than one person is working on the vehicle, each person must install their own padlock. Figure 2 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 17: Battery Cable Disconnect
1.2 Safety Equipment in individual problems between you, your dealer, McNeilus Truck and Manufacturing, Inc., or the chassis Some McNeilus Refuse Trucks come equipped with a five manufacturer. pound fire extinguisher, which has a rating of B:C, and a To contact NHTSA, you may call the Vehicle Safety reflective warning triangle kit containing three triangles.
Page 18: Safety Notices
The following safety notices are used throughout this manual. Take the safety warnings seriously. If you do not understand DANGER them or have questions about them, call McNeilus Truck and Manufacturing, Inc. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Page 19: Product Safety Information
Truck and Manufacturing, Inc. reliable operation and prevent serious personal injury. Modifications may not comply with safety Contact McNeilus Truck and Manufacturing, Inc. if you require standards, including ANSI safety standards, assistance or have questions. and may result in serious personal injury.
Page 20 Required Confined Space. Check your local and state regulations. Information is found in the Safety section of this manual. Failure to follow regulations may cause serious personal injury or death. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 21: Cab Operation
Failure to comply can lead injury or death. to a roll over or other loss of control of the vehicle resulting in serious personal injury or death. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 22 (3 mph maximum). raising the arm. Failure to comply can cause serious injury. Serious personal injury or death may occur. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 23 DO NOT operate the Packer with CAUTION malfunctioning controls. Use caution when raising the arm assembly Damage to property or equipment may occur. with a container. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 24: Outside Operation
3. Hydraulic pressures are relieved. result in serious personal injury or death. 4. OSHA LOCKOUT/TAGOUT Regulations are complied with. Failure to heed these instructions/warnings may result in serious personal injury or death. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 25 Only pressure test a full water tank. difficult to read. 4. Never remove pressure regulator or pressure 9. Refer to the McNeilus Operator’s Manual or safety valve from tank. contact McNeilus at 1-888-686-7278 if you have • If regulator or safety valve is defective, it must questions or require assistance.
Page 26 Do not exceed the manufacturer’s recommended gross vehicle weight. Do not overload the Packer and chassis. Gross weights must meet federal, state, and local laws. Failure to comply can cause serious injury. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 27: Maintenance
Perform your company’s Lockout/Tagout result in serious personal injury or death. procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 28 Packer. Remember to follow the Never alter the original equipment LOCKOUT/TAGOUT procedures when manufacturer’s design. entering the Packer body. Only exit the Packer body through the access door. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 29 Crush hazard. Verify that the body props are the pockets on the frame. properly positioned around the rods of the Serious personal injury or death may occur. cylinders. Serious personal injury or death may occur. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 30 Whenever the tailgate is in a raised position, death. it must be securely propped or blocked so it cannot fall on anyone. Serious personal injury or death may occur. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 31 CAUTION Correct all identified deficiencies BEFORE operating the Packer. Failure to correct deficiencies may cause damage to equipment. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 32 Packer is returned to service. Failure to properly inspect and maintain your Packer may result in serious personal injury or death. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 33: Hydraulics
Safety 3.5 Hydraulics WARNING Call McNeilus Truck and Manufacturing, Inc. at 888-686-7278 Hydraulic hoses and tubing must be anytime you have questions concerning hydraulic hoses, inspected on a daily basis for leaks, cuts, tubes, or pipes. abrasions, damage, aging, improper...
Page 34 An as example: Brand “A” hose and brand “B” fitting will not normally be compatible. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 35 Packer outer covering and steel braid and lead Warranty. to premature failure. The pump and hydraulic hose should be wiped with a clean lint-free cloth rather than washed. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 36: Electrical
Hydraulic components can be heavy. Failure to follow regulations may cause Use caution while lifting these serious personal injury or death. components. Serious personal injury can be avoided with proper handling of the components. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 37: Safety Signs
(see Section 4.1 Safety Sign Location). If you are unable to determine the proper safety sign or its 0614548 placement on the refuse vehicle, call McNeilus Truck and 0214618 Manufacturing, Inc. at 888-686-7278. If any safety signs on...
Page 38 0614583 If Equipped 1327487 1108358 1260914 Varies 0614392 1260913 Varies 1172954 1265704 Varies 0614559 1490253 If Equipped 0614285 1140666 If Equipped 0614547 1133532 If Equipped 0614284 1449162 If Equipped 0612453 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 39 Safety Part Number Qty. Comments 1104395 If Equipped 1327939 If Equipped 1324145 If Equipped 1327929 If Equipped 1318804 0614304 0614301 0614286 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 40: Safety Sign Location
Safety 4.1 Safety Sign Location 4.1.1 Curb Side Signs 33 46 59 60 4 39 3 49 36 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 41: Street Side Signs
Safety 4.1.2 Street Side Signs 27 26 30 64 44 26 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 42: Front, Rear, And Door Signs
Safety 4.1.3 Front, Rear, and Door Signs Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 43: General Information
General Information 1.0 Exterior Systems Arrangement 1.1 Curb Side View Figure 3 Ref. No System Description Cab Control Box and Joystick Fork Assembly Arm Assembly Pack/Eject Top Door Tailgate Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 44: Street Side View
General Information 1.2 Street Side View Figure 4 Ref. No System Description Body Hopper Side Access Door Hydraulic Oil Reservoir Service Lift Cylinders (OPTIONAL) Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 45: S-Type Container Specifications
Min: 4 in. pocket wall. Height of the pocket above ground Min: 25 in. at the inside surface of the top wall. Figure 5 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 46 THIS PAGE INTENTIONALLY LEFT BLANK...
Page 47: Operation
Before starting the vehicle, make certain that: the hydraulic functions when the air temperature is 50° F (10° C) or below. 1. Battery switch is ON. 2. Daily checks have been completed and verified. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 48: Warm-Up Procedure
2. After completing the cycle tests, inspect the refuse vehicle for any hydraulic leaks. If the leaks are detected, correct them BEFORE the refuse vehicle is placed into actual operation. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 49: Traveling Procedure - Standard
(Figure 6, Item 2), or with the forks tucked and the arms fully raised (Figure 6, Item 3). 4. Turn PUMP button OFF to disable hydraulic functions. 5. Turn all warning and strobe lights ON. Figure 6 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 50: Traveling Procedure - Residential
Failure to comply may cause serious injury or death or damage to equipment. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 51: Refuse Loading Procedure
11. Adjust the fork assembly as needed to allow the vehicle 4. Adjust the fork assembly so the container is level. to back away from the container. 12. Place the fork and arm assemblies in the travel position. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 52 Do not operate pack and sweep with container in hopper. Serious damage may result to the Packer. 13. Execute an AutoPack Function. 14. Close the top door. 15. Travel to the next pickup site. Figure 8 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 53: Refuse Empty Procedure
3. Open the tailgate fully (Figure 9, Item 1). 8. Remove the prop from the tailgate. (See Disengaging the Standard Tailgate Prop.) Figure 9 Figure 10 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 54: End Of Day Checks
Manufacturing, Inc. at 888-686-7278. To make sure you understand proper operating procedures, read this section and carefully practice with the controls and instruments to learn how to safely operate the equipment. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 55: Cab Controls
The dual-lever joystick option is shown. Position Normal Use or Reading Controls refuse vehicle functions, Control Box lights, and options. Controls the arm and fork Joystick movements. Figure 11 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 56: In-Cab Controls
Look at the LED Red LED lights on the control box to determine Warning Light what the unsafe condition is. Under normal operating conditions, the light will be off. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 57: Refuse Vehicle Button Functions
TAILGATE hold the ACTIVATE button while BUTTON body. OPEN BUTTON holding the TAILGATE OPEN button. ACTIVATE Press and hold the button to enable BUTTON the tailgate functions. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 58 Press the button to raise the option, the button will not turn the (OPTIONAL) RAISE pusher axle. (McNeilus Trucks and strobe lights off when the pump is BUTTON Manufacturing installed axle only.) (OPTIONAL) Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 60: Led Indicator Light Functions
Eject (Sweep) pack/eject is in the AutoPack mode. is not fully closed. LEDs The LED will be green when the Pack/Eject pack/eject is retracted into the Retract LED HOME position. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 61 The LED will be green when the work lights are on. The LED will be green when the Pusher Axle pusher axle is in the fully RAISED Up LED position. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 63: Fuse Block
Front Work Lights Relay Rear Work Lights Relay Strobe Lights Relay Figure 15 Spare Relay Description Ignition Relay 1 Proximity Switch Power Fuse Module Memory Fuse Front Lights Fuse Ignition Relay 2 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 64 Operation 2 3 4 5 6 7 8 9 10 11 13 14 15 16 101252 Figure 16 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 65: Arm And Fork Controls
(Figure 17, Item 4) for Curb Side Joystick operation. Serious personal injury or death may occur. CAUTION Streetside Curbside Joystick Joystick Use caution when raising the arm assembly with a container. Figure 17 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 66: Commercial Dual Axis, Pneumatic, Single Lever Joystick
• Push the joystick AWAY from the operator (Item 3) to lower the fork assembly. • Pull the joystick TOWARD the operator (Item 4) to raise the fork assembly. Figure represents view from street side in chassis cab. Figure 18 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 67: Optional Equipment
Figure represents view from Street Side in chassis cab. • Pull the corresponding control lever BACK (Item 4) to Figure 19 raise the fork assembly. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 68: Single Lever Joystick Control
• Push the joystick FORWARD (Item 1) to lower the arm assembly. • Push the forks LOWER button (Item 4) to lower the fork assembly. • Push the forks RAISE button (Item 3) to raise the fork assembly. Figure 20 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 69: Auto Dump Using Single Lever
The fork assembly is rotated to avoid interference with the body canopy and to avoid dumping contents on the vehicle cab. Figure 21 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 70: Auto Dump Using Dual Lever
(Figure 22, Item 1) forward (Figure 22, Item 3) and hold. The forks will automatically level as the container returns to the ground. Figure represents view from Street Side in chassis cab. Figure 22 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 71: Outside Control Box
ARM Control Switch Press and hold the switch to the right to lower arm assembly. Disables all hydraulic, E-STOP Switch pneumatic, electric functions. Figure 23 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 72: Residential Attachments
(Figure 24) mounted on the curb side fork assembly. Figure 24 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 73: Installing A Carry Can
11. Start truck, clear the area, and verify the tipper works properly. 12. Reverse the above process to remove carry can. 13. Call McNeilus Truck and Manufacturing, Inc. at 888-686- 7278 if you require further assistance or have questions. Atlantic Front Loader...
Page 74: Pusher Or Tag Axle
Always follow your company’s policies and procedures when LOWERED position. adjusting the air pressure. If you have any questions, call McNeilus Parts and Service branches at 888-686-7278. A pusher axle (Figure 26, Item 1) is mounted in front of the rear drive axle.
Page 75: Lowering The Pusher Or Tag Axle
1. Bring the truck to a complete stop and apply the parking brake (refer to the chassis manufacturer’s procedure). 2. Press the PUSHER AXLE or TAG AXLE RAISE button. 3. Resume normal operations. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 76: Roof Access Ladder
5. Pull the pull pin out and push the lower ladder to the upper ladder. 6. Push the pull pin in to secure the lower ladder to the upper ladder. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 77: Fall Protection Equipment
Fall could Never use these anchors in any other way than that prescribed by your employer’s safety manager. injure or kill. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 78: Lateral Protection Device
LPD rail weldments (Figure 28). supports. Tilt the LPD down, keeping it hinged to the mount weldments by the lower hinge pins (Figure 29). Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 79 Operation Figure 29 Reverse the step to return the LPD to its original position before moving the vehicle or going on route. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 80: Water Tank
Air pressure from the truck’s brake system is used to working pressure. provide pressure to the tank. Use these instructions for the safe operation and inspection of all McNeilus, Oshkosh, and • If pressure exceeds the working pressure, London pressurized water tanks.
Page 81: Daily Inspection
• Inspect Exterior with Pressure: If there are no signs removed from service immediately. Do not pressurize the tank or exterior leakage, pressurize the tank and repeat the until a functioning pressure regulator valve has been installed. inspection. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 82: Pressure Relief Valve
To reduce the risk of rollover, only drive the truck with the water tank either completely full or completely empty. Avoid making sharp turns at excessive speeds and other abrupt maneuvers. (Side Tank Mount) Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 83: Water Tank Operation
The system will be equipped with a pressure gauge (Figure 30, Item 2), an air pressure control valve (Figure 30, Item 3), and a drain valve (Figure 30, Item 4). Figure 31 Figure 30 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 84: Pressurizing The Water Tank
Serious personal injury or death may occur. Figure 32 2. Turn the air pressure control valve to the PRESSURIZE position (Figure 32, Item 1). The water tank will be pressurized from the chassis air system. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 85: Depressurizing The Water Tank
(Figure 34, Item 1). Make sure the gauges (Figure 34, Do not drink the water. Item 2) read 0 psi. Serious internal injury may result. 5. Open the valve (Figure 33, Item 2). 10 0 Figure 34 Figure 33 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 86: Draining The Water Tank
Serious internal injury may result. CAUTION Figure 35 Be sure to drain the water tank, hoses, and pipes when operating in temperatures below freezing. Failure to drain the system may cause damage to equipment. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 87 1. Depressurize the water tank. 2. Open the tank drain valve (Figure 36, Item 1) and allow the water to drain. When water is drained, close the drain valve. Figure 37 Figure 36 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 88: Control Functions
DOWN position until it is manually released. NOTE If Packer functions are not operational, reset the controls by pulling up ALL of the E-STOP buttons and turning the pump back on. Figure 38 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 90: Pack/Eject Functions
• Tailgate OPEN indicator light must be OFF • Arms ABOVE BODY indicator light must be OFF • Top Door CLOSE indicator light must be OFF • Engine speed must be below 1600 rpm Figure 40 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 91: Manual Cycling Of Pack/Eject
The pack/eject will Figure 41 retract to the HOME position (Figure 41, Item 1). When the RETRACT button is released, the pack/eject will stop at its current position. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 92: Manual Cycling With Tailgate Open
Figure 42 Item 1) will extend to the rear of the body to eject the load. Press and hold the RETRACT button to retract the pack/eject to the HOME position. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 93: Arm Functions
Figure 43 Conditions • Top Door CLOSED indicator light must be OFF • Pack/Eject RETRACT indicator light must be ON • Engine speed must be below 1600 rpm Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 94: Fork Functions
• Engine speed must be below 1600 rpm Use the fork controls to raise the fork assembly (Figure 44, Item 1). Use the fork controls to lower the fork assembly (Figure 44, Item 2). Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 95: Auto-Level Functions
• Pack/Eject RETRACT indicator light must be ON 6. After the fork assembly stops, the arm assembly will • Engine speed must be below 1600 rpm begin to lower and place the container on the ground. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 97: Tailgate Functions
The alarm does not sound if the ignition switch is OFF or any of the E-STOP buttons are pressed down. Figure 46 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 98: Top Door Functions
Pack and Sweep function. Damage to the top door may result. Condition • Side door indicator light must be off • Engine speed must be below 1600 rpm Figure 47 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 99: Preparation Before Starting Route
Make sure the area above the vehicle is clear 2. Close the tailgate. of objects and power lines before raising the body or opening the tailgate. Serious personel injury or death may occur. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 101: Preventive Maintenance Intervals
If the Packer is operated more hours per day or double-shifted, the maintenance interval must be adjusted accordingly. The Preventive Maintenance Chart identifies the responsibilities to be performed by both the operator and service personnel. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 102 All intervals listed under the Service group heading must be performed by skilled personnel. Refer to the product Service Manual for descriptions of maintenance procedures. Maintenance procedures are listed under the appropriate affected refuse vehicle system. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 103 Change Hydraulic Oil (Standard Fill System) Change Hydraulic Oil (Clean Fill System) Reservoir Drain Plug Reservoir Drain Plug (Clean Fill System) Suction Line Strainer Suction Line Strainer (Clean Fill System) Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 104 Drain and Inspect Coalescing Filter Air Hoses and Fittings Coalescing Filter Mechanical System Refuse Vehicle Components Tailgate Seal Condition Tailgate Seal Replaced Tailgate Lock Clearance Top Door Ladder Bolts Pack/Eject Assembly Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 105 • Broken or damaged springs or brackets Operation Refuse Vehicle Controls Remove Trash Behind Pack/Eject Safety Signs Lubrication Daily Scheduled PM Complete all prior maintenance items before proceeding to this hourly service interval. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 106: Daily Preventive Maintenance Checks
“low” line on the temperature/level • Check the hydraulic oil level with all hydraulic cylinders in sight gauge. their fully RETRACTED position. Damage to the system may result. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 107 (Full) (Figure 50, Item 2), but don’t over fill. If the oil level gets to the red line (Figure 50, Item 3), oil MAX FILL HOT must be added. °F °C °F °C Figure 49 Figure 50 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 108: Electrical System
1910.147 and 1910.146 Confined Space as Figure 51 appropriate. Drain the filter by turning the drain fitting counterclockwise. Turn the drain fitting clockwise after all moisture and contaminants have drained from the canister. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 109: Mechanical System
Inspect the tailgate seal for tears, damage, or excessive wear. Ensure that the seal is fully seated in the tailgate channel. Clean the tailgate seal as needed. Inspect the mounting straps to ensure they are secure. Figure 52 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 110: Operation
Operate all functions to validate they are operational. Verify that all indicator lights and alarms are operational. Ladder Base Figure 53 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 111: Propping The Body Overview
3.6.1.1 Unlatching the Body (Single Spring Tie Down). Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as 6. For vehicles with dual spring tie down, see Section appropriate. 3.6.1.2 Unlatching the Body (Dual Spring Tie Down). Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 112: Unlatching The Body (Single Spring Tie Down)
4. Repeat this process on the other side of the frame. Figure 54 5. Turn BATTERY DISCONNECT switch to the ON position. 6. Continue to Section 3.6.2 Raising the Body Overview. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 113: Unlatching The Body (Dual Spring Tie Down)
4. Turn BATTERY DISCONNECT switch to the ON 3. Continue to Section 3.7.1 Engaging the Standard position. Tailgate Prop. 5. Continue to Section 3.6.2 Raising the Body Overview. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 114: Raising The Body (Button Style Lift)
Crush hazard. Verify that the body props are end of their travel. properly positioned around the rods of the 4. Continue to Section 3.6.3 Engaging the Body Props. cylinders. Serious personal injury or death may occur. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 115: Lowering The Body To The Props (Joystick Style Lift)
2. While holding the ACTIVATE toggle switch, push the frame and slowly lower the body onto the props (Figure LOWER button (Figure 60, Item 3) to lower the body. 58, Item 2). Figure 60 Figure 59 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 116: Disengaging The Body Props
(Figure 58, Item 2). 2. Rotate each prop to the stored position and install the retaining pin (Figure 61, Item 1). Figure 61 Figure 62 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 117: Lowering The Body To The Frame (Button Style Lift)
4. Repeat this process on the other side of the frame. Figure 63 5. Proceed to Section 3.6.4.3 Latching the Body (Single Spring Tie Down) or Section 3.6.4.4 Latching the Body (Dual Spring Tie Down). Figure 64 Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 118: Latching The Body (Dual Spring Tie Down)
Stand clear when the tailgate is in motion and during the unloading cycle. Do not stand under or cross under the raised tailgate. Figure 65 Serious personal injury or death may occur. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 119: Engaging The Standard Tailgate Prop
Do not POWER DOWN the tailgate against If your company does not have a Lockout/Tagout the props. procedure, follow OSHA 1910.147 and 1910.146 Damage may occur to the props. Confined Space as appropriate. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 120: Disengaging The Standard Tailgate Prop
Serious personal injury or death may occur. 7. Turn ignition switch to the OFF position. Figure 69 5. Start the chassis engine and close the tailgate Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 121: Canopy Lift Procedure (Manual Canopy)
(Figure 70). Figure 71 Push up on the canopy until it can no longer go up. Hold it in place during the next step (Figure 72). Tighten the wing nuts. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 122: Lowering The Canopy
Raise the arms into the hopper. 7. Procedure is complete. Return truck to service. Locate the pneumatic canopy knob which will be outside between the cab and the body (Figure 74). Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 123: Lowering The Canopy
The cab can now be tilted up. button, extend the pack/eject. 4. Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 124: Safety Signs
Section 4.1 Safety Sign Location. CAUTION If you are unable to determine the proper safety sign or its placement on the refuse vehicle, call McNeilus Truck and Do not damage the pack and sweep cylinder Manufacturing, Inc. at 888-686-7278. If any safety signs on rods when cleaning out trash.
Page 125: Adding Hydraulic Oil
NOTE If it is necessary to add hydraulic oil often or in large quantites, inspect the hydraulic system for leaks and repair before Figure 76 operating the refuse vehicle. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 126: Clean Fill Hydraulic System (Optional)
Figure 77 To add hydraulic oil, connect the mobile filtration system to the quick disconnects. The oil you add is filtered through the hydraulic return filter (Figure 77, Item 3). Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 127: Lubrication
SAFETY NOTICE Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 128 Fork Cylinders - Base End Two Cylinders - One Per Side Fork Cylinders - Rod End Two Cylinders - One Per Side Fork Assembly Pivot Two Pivots - Two Fittings Per Side Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 130: Weekly Lubrication
1910.147 and 1910.146 Confined Space as the maintenance interval must be adjusted accordingly. appropriate. Lubricate Weekly or Every 50 Hours Weekly Lubrication Points No. of Ref. Description Comments Fittings PTO Shaft U-Joints Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 131: Scheduled Pm Lubrication
SAFETY NOTICE Perform your company’s Lockout/Tagout procedure. If your company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as appropriate. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 132 Tailgate Prop Pivot (Optional Equipment) Two Pivot Pins - One Per Side (Non-CNG Tailgate) Ladder Pivot Two Latch Pins - One Per Side - Location Under Floor Tailgate Latch Pin (CNG Tailgate Only) Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 135: Troubleshooting
If further assistance is required, refer to Parts and Service at 888-686-7278. the applicable section of this manual or please call McNeilus 5. If you have questions or need help, please call McNeilus Parts and Service at 888-686-7278. Parts and Service at 888-686-7278.
Page 136: Troubleshooting Chart
2. System air pressure is too LOW. 2. Wait for chassis air system to build pressure above 80 PSI and check proper operation of 3. System problem. holdback valve. 3. Requires shop service and repair. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 137 1. REDUCE engine speed to below 1600 RPM. working 2. ACTIVATE switch not pressed. 2. Press ACTIVATE switch while pressing 3. System problem. TAILGATE switch. 3. Requires shop service and repair. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 138 3. Requires shop service and repair. Cannot eject load. 1. Tailgate not fully open. 1. Completely open tailgate. Check Diagnostic 2. System problem. Display. 2. Requires shop service and repair. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 139: Index Index
Daily Checks for Preventive Maintenance ......Raise..............Canopy Lift/Lower ............Body Prop Electrical System Disengaging ..............Lighting System ............ Branch Locations ..............4 Hydraulic Oil Level ............Hydraulic System ............Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 140 Electrical System Control ................Fuse Block ..............Fork End of Day Checks ............Pack/Eject ..............Equipment Tailgate ................Optional Top Door ................ Pusher or Tag Axle ..........Fuse Block ................ Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 141 Dual Lever Controls ............Lighting System ..............Lateral Protection Device..........Lubrication ..............Outside Control Box............Daily Lubrication ............Pusher or Tag Axle ............Scheduled PM Lubrication ........... Residential Attachments ..........Weekly Lubrication ............Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 142 Open ................Tank Outside Operation............Water ................Product ................Top Door Safety Sign Details ............Close................Safety Sign Location ............Open ................Water Tank ..............Troubleshooting .............. Safety Defects Reporting ................. Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
Page 143 Water Tank................ Daily Operation .............. Depressurizing ............... Draining ................. Filling ................Inspection ..............Integrity ................Operation ............... Overview ................ Pressure Regulator ............Pressure Relief .............. Pressurizing ..............Safety................Vehicle Handling ............Atlantic Front Loader © 2010 McNeilus Truck and Manufacturing, Inc.
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Page 146 888-686-7278 www. .com StreetSmartParts...

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