Summary of Contents for Devex X Boiler BD Series
- Page 1 Instruction Manual Installation, Operation and Maintenance BD 23, BD 38 X Boiler BD Series Gas-fired condensing central heating boilers...
- Page 2 Instruction Manual Dear Customer, Congratulations on choosing the X Boiler BD series. We are pleased to offer you a modern economical and environmentally friendly product that meets our particular high Australian standard requirements. Please read this instruction manual carefully as the following instruction manual will explain in detail the manufacturer’s recommendation for a reliable, efficient and safe operation of your boiler.
- Page 3 Instruction Manual • A boiler is a complicated appliance as it contains numerous precise mechanisms. The boiler must be operated only by an adult. • Do not cover any ventilation grills. • DO NOT USE OR STORE FLAMMABLE, AGGRESSIVE AND CORROSIVE MATERIALS OR OTHER SIMILAR SUBSTANCES IN OR NEAR THIS APPLIANCE.
- Page 4 WARNING! Read this instruction manual carefully. This manual is intended to guide the installation, maintenance, and operation of the X Boiler BD Series. Failure to adhere to these guidelines can result in severe personal injury or substantial damage to property.
- Page 5 Instruction Manual 13. Remove E01 error code by using the “reset” button and set the boiler controller on pressure reading mode (in the version without an analogue manometer). During the first days of a boiler’s operation, it is recommended to set the water pressure in the C.H.
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Page 6: Table Of Contents
Instruction Manual INTRODUCTION..............................................7 BOILER DESCRIPTION ............................................7 2.1 TECHNICAL SPECIFICATION .......................................7 2.2 COMPONENTS OF THE BOILER ......................................7 2.1.1 Main units of the boiler ...........................................9 2.2.2 Technical data ..........................................10 2.3 EQUIPMENT PROTECTION ....................................... 10 2.4 OPERATION DESCRIPTION ....................................... 10 2.4.1 Way of heating the water for central heating system ........................... 10 2.4.2 Temperature regulation dependent on external temperature ........................ -
Page 7: Introduction
The X Boiler BD Series comes in two types: X Boiler BD 23 and X Boiler BD 38. These boilers can be adapted for use with a storage tank by an AUTHORISED SERVICE COMPANY. - Page 8 Instruction Manual The boiler is fitted with a control panel (illustrated in Fig. 2.2.1.3) possessing a display that continuously provides information on the operating status of the boiler. The system’s parameters, e.g., temperature set points are easy to adjust and configure. Any operational problems are immediately signalled by the display and, in certain cases will be corrected automatically.
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Page 9: Technical Data
Instruction Manual 2.2.2 Technical data X BOILER BD Parameter Unit Energetic Parameters Boiler thermal power at 80/60ºC (modulated)(natural gas) 3.1 ÷ 23.0 4.5 ÷ 38.0 Boiler thermal power at 50/30ºC (modulated) (natural gas) 3.2 ÷ 25.3 5.0 ÷ 41.8 Boiler thermal power at 80/60ºC (modulated)(LPG) 3.4 ÷... -
Page 10: Equipment Protection
2.3 EQUIPMENT PROTECTION The X Boiler BD Series is made up of many intricate components that require protection. The following protective measures ensure the boiler’s safety and longevity in response to different negative scenarios it could be subjected to during the course of its operation: •... -
Page 11: Temperature Regulation Dependent On External Temperature
2.4.3 Heating water with the X Boiler BD Series connected to a domestic water tank The X Boiler BD Series is factory designed to connect with a domestic hot water tank. The domestic water temperature is displayed and can be adjusted with the control panel of the boiler. -
Page 12: Operation Of The Pump With Adjustable Speed
Instruction Manual The heating process for domestic water: When the water temperature sensor of the hot water tank detects that the temperature is 5°C lower than the set value (see section 5.5.2), the process of pumping water to the central heating system is stopped. The process for heating domestic water with a boiler connected to the domestic hot water tank starts as follows: •... - Page 13 Instruction Manual For conventional PWM pump operation (parameter P15=0) The PWM pump (activated by parameter P12) works with a modulated speed in the C.H. system activated by the signal from the room temperature regulator (RT). The rotational speed is adjusted in such a way in cooperation with the modulator to achieve the value of delta T defined by parameter P13 (the difference between outgoing and return temperature of the central heating system).
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Page 14: Boiler Installation
Instruction Manual 3. BOILER INSTALLATION The boiler must be installed by an authorised service company and according to local regulations. Installation of the boiler must be done so that its position is unaffected by any tension arising from increased work volumes (noise, vibrations, and stresses). -
Page 15: Preliminary Check Activities
Instruction Manual In case of an incorrect connection, change cords “L” and “N” in the socket. When the correct connection is detected, the boiler unlocks automatically. The X Boiler has a degree of electrical protection provided by the housing - IPX4D. In situations where the boiler is permanently connected to the power supply, the electrical installation should be equipped with a means of disconnecting the boiler from the power source, in the form of a junction box. -
Page 16: Mounting The Outdoor Casing
Instruction Manual 3.4 MOUNTING THE OUTDOOR CASING Set includes: • Outdoor casing for boiler • Set of keys for casing locks – 2 pcs. • Mounting dowel set with screws – 4 pcs. Intended use The outdoor casing is designed for installation of the boiler in partially sheltered places, protecting the boiler from the influence of atmospheric factors and the interference of unauthorized persons. - Page 17 Instruction Manual Installation of the boiler in the outdoor casing • In order to facilitate access to the mounting holes, open the casing door (A) using the enclosed keys, then remove the front cover (B). • Before mounting the casing on the wall, break through holes for the flue gas system.
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Page 18: Connection To The Gas Installation
Instruction Manual 3.5 CONNECTION TO THE GAS INSTALLATION Connect a gas supply pipe directly to the gas connection of the boiler using a connector with subassembly no 0696.00.00.00 (in boiler equipment). NOTE! It is necessary to install a gas filter on the gas supply pipe to prevent harmful deposits from interfering with the boiler, ensuring the proper operation of the gas unit and burner. -
Page 19: Connection Of The Boiler To A Domestic Hot Water System
Instruction Manual 3.6.2 System cleaning and the treatment of water for filling the C.H. system The boiler is the most expensive part of the C.H. system. It is, therefore, necessary to protect components of the system like heat exchangers and other parts against harmful conditions such as limestone deposition and corrosion of internal walls and surfaces. - Page 20 Instruction Manual Fig. 3.9.2 illustrates the different flue gas-air system installations. For the X boiler, the types of flue gas-air systems possible: coaxial system Ø80/Ø125 and Ø60/Ø100. Note that the flow resistance in each elbow is dependent on the bending angle. The related reduction of the maximum pipe length is given in section 3.8.5.
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Page 21: Vertical Outlet Of Air-Flue Gas System Through The Roof
Instruction Manual 3.9.2 Vertical outlet of air- flue gas system through the roof Table 3.8.2.1 Type of boiler Coaxial system Ø60/Ø100 Maximum length of chimney flue X BOILER BD 23 = 15 m Maximum length of chimney flue X BOILER BD 38 = 12 m Coaxial system Ø80/Ø125 Maximum length of chimney flue... -
Page 22: Connection Of A Room Temperature Regulator
Instruction Manual 3.10.2 Connection of a room temperature regulator 3.9.2.1 Room regulator with contact. The X boiler has been designed to cooperate with a room temperature control unit (thermostat) which has its own power supply source and control contact free from potential. Connection to the boiler must be made according to the instructions provided by the room regulator’s manufacturer. -
Page 23: Boiler Adjustment
Instruction Manual After adapting the boiler to combust another type of gas: Setting for the gas: liquefied • Cross out on a rating plate the type of gas to which the boiler was adapted by the manufacturer, Gas symbol: 3B/P •... -
Page 24: Adjustment Of The Boiler With A Gas Analyser
Instruction Manual 4.3.2 Adjustment of the boiler with a gas analyser Maximum power adjustment Minimum power adjustment • Set the minimum fan speed according to section • Set the maximum fan speed according to 4.3.1 section 4.3.1 • During the boiler’s operation, measure the gas •... -
Page 25: Fan Characteristics
4.4 FAN CHARACTERISTICS Fig.4.4.1. Characteristics of the fan-type NG40m 5. START UP AND OPERATION OF THE X BOILER BD SERIES 5.1 INITIAL START UP OF THE X BOILER BD SERIES The X Boiler’s BD first commissioning and user training to operate the boiler and its safety devices should be done only by an AUTHORISED SERVICE COMPANY. -
Page 26: Operating Modes Of The Controller
Instruction Manual Turning on the boiler in the heating season (winter) • Set the desired temperature of the heating water using buttons: {+ / - C.H.} with values in the range from 40ºC to 80ºC • The spark generator will cause outflowing gas from the burner to ignite •... -
Page 27: Signalisation Of The Start Of Heating In Ch Or Dhw System
Instruction Manual • SERVICE FUNCTION This symbol can indicate different situations. It appears: • PARAMETERS CHANGING • when service function is active 4.3.1 • SYGNALISATION OF • during controller configuration 5.7.1 EMERGENCY SITUATIONS • during signalisation of emergency situations 5.8.2 RESET SWITCHING OFF THE BOIL- After removing the cause of the failure to restart the boiler operation, use the... -
Page 28: Temperature Settings In Dhw Circuit
Instruction Manual 5.5.1.1 Changing the value of the K coefficient When the weather function is active (outside temperature sensor is connected), while changing parameter values in the C.H. setting, the value of the K parameter is displayed instead of temperature. For example, displaying 5.2 without C 5.5.1.2 Changing the ECO factor If the boiler is equipped with an adjustable speed pump, you can change the value of the ECO factor. - Page 29 Instruction Manual Δ T for pump with PWM 5 ÷ 25 C Parameter is visible signal when P12=1 and P15=0 and P07=1 Min pump flow 15 ÷ 99% Parameter is visible for P12=1 and P07=1 ECO mode 0/1 (1–ON,0–OFF) Parameter is visible for P12=1 and P07=1 Time period during oper- 0 ÷...
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Page 30: Programming Mode Entering
Instruction Manual Selection of switch-off and 0 - 1 Parameter available switch-on point for DHW 0 - Switch off point: Domestic water tem- starting from controller perature ≥ 65 °C software version no. 12 Switch-on point: Domestic water tempera- ture ≥ 64 °C 1 - Switch-off point: Domestic water tem- perature ≥... -
Page 31: Diagnosis
Instruction Manual 5.8 DIAGNOSIS 5.8.1 Signalisation of error codes during the emergency procedures implementation During the implementation of emergency procedures, a constant error code is displayed consisting of letter “E” and two digits. Symbols and “RESET” are blanked. If the emergency procedure is completed successfully, the boiler will automatically return to normal operation and the error code disappears. - Page 32 Instruction Manual Error code Error cause Way of error removing No flame on the burner: The boiler is in the process of gas ignition 3 automatic re-ignition attempts are taken. Each attempt tests and will return to normal operation. is preceded by 15 sec. break for ventilation of the boiler. After the failure of attempts follows: switching off the boiler with blockade, displaying the symbol E RESET...
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Page 33: Inspection And Maintenance
Instruction Manual Overrun of the maximum number of consecutive emer- Press reset button gency situations E1 after earlier detection of flame. Missing or damaged sensor heating water (return) during the water heating in the CH circuit with active mode of Call Authorised Service Company PWM pump. - Page 34 Instruction Manual 6.1.3 The pressure in the expansion vessel Check the pressure in the expansion vessel (item 17 in Fig. 2.2.1.2) by using a pressure meter (for example automotive) connected to the fan on the vessel. See Table 2.2.2 for acceptable pressure values. If it becomes necessary to adjust the pressure in the expansion vessel, a simple pump can be used (for example a car pump) NOTE! When checking the pressure in the expansion vessel, the central heating water pressure in the boiler must be zero.
- Page 35 Instruction Manual 6.1.7 Ionisation current measurement Fig. 6.1.7.1 Wiring diagram for ionisation current measurement To measure ionisation current, perform the following actions: • switch boiler to STANDBY mode • disconnect the cable from the electrode • connect an ammeter (μA range) according to the illustration in Fig. 6.1.7.1 •...
- Page 36 Instruction Manual Fig. 6.2.1. Schematic diagram of the electrical connections Description Description Description Description User interface Ignition/Flame control D.H.W. flow sensor/ Connector “ In System (foil) electrode Tank time regulator Programming”- microprocessor programming User interface Heating water NTC sensor of Button OFF/RESET (control temperature limiter...
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Page 37: Cleaning The Condensate Siphon
Instruction Manual 6.4 RANGE OF TECHNICAL MAINTENANCE OPERATIONS PERFORMED BY THE SERVICE COMPANY • Maintenance of the combustion chamber, burner, ignition electrode and ionisation electrode • Cleaning the condensate siphon • Adjusting the pressure in the expansion tank • Maintenance of the water-water heat exchanger •... - Page 38 Instruction Manual Vertical Termination - Black 80/125 PP A2Y036 Vertical Termination - Red 80/125 PP A2Y138 Horizontal Termination 80/125 PP A2Y140 Flue Support bracket for Elbow 90deg Dia 125 A2Y320 Flue components - Other Flue Reduction 80/125 to 60/100 PP A2Y141 X boiler BD Outdoor Casing A2Y401...
- Page 39 Devex Systems specialises in heating solutions for new or existing buildings in residential, commercial and industrial environments. For more information, please contact us at: 1800 636 091 or info@devexsystems.com.au www.devexsystems.com.au NEW SOUTH WALES TASMANIA VICTORIA 5/83 Bassett Street...
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