MK Powered 8A Series Installation And Operating Instructions Manual

MK Powered 8A Series Installation And Operating Instructions Manual

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8A & 8G BATTERY INSTALLATION
AND OPERATING INSTRUCTIONS
This manual is intended to be a guide to optimize battery performance for multiple cyclic & float applications. Consult applicable
User Manuals for additional parameters for specific systems. This manual is not intended for SLI or Vehicle related applications.
Vehicle / Equipment Owner's Manual should be followed for SLI & Vehicle related applications.
HIGH
VOLTAGE...
RISK OF SHOCK.
DO NOT TOUCH
UNINSULATED
TERMINALS OR
CONNECTORS.
DO NOT REMOVE VENT VALVE.
WARRANTY VOID IF VENT VALVE IS REMOVED.
SEE INSTALLATION, MAINTENANCE AND OPERATION
INSTRUCTIONS FOR IMPORTANT SAFETY PRECAUTIONS.
Batteries, battery posts, terminals and related accessories
California
contain lead and lead compounds, and other chemicals known
Proposition 65
to the state of California to cause cancer and birth defects or
Warning
other reproductive harm. Wash hands after handling.

SAFETY PRECAUTIONS

Although all valve-regulated batteries have the elec-
trolyte immobilized within the cell, the electrical hazard
associated with batteries still exists. Work performed on
these batteries should be done with the tools and the
protective equipment listed below. Valve-regulated
battery installations should be supervised by personnel
familiar with batteries and battery safety precautions.
WARNING: Risk of fire, explosion, or burns. Do not
disassemble, heat above 40°C, or incinerate.
Protective Equipment
Although VRLA batteries can vent or leak small amounts
of electrolyte, electrical safety is the principle but not the
only concern for safe handling. Per IEEE 1188 recom-
mendations, the following minimum set of equipment for
safe handling of the battery and protection of personnel
shall be available:
• Safety glasses with side shields, or goggles, or face
shields as appropriate. (Consult application specific
requirements)
• Electrically insulated gloves, appropriate for the installation.
• Protective aprons and safety shoes
• Portable or stationary water facilities in the battery
vicinity for rinsing eyes and skin in case of contact with
acid electrolyte.
• Class C fire extinguisher
• Acid neutralizing agent.
• Adequately insulated tools.
• Lifting devices of adequate capacity, when required.
DANGER
!
SULFURIC
NO.
SHIELD EYES
ACID
•SPARKS
EXPLOSIVE GASES
CAN CAUSE
•FLAMES
CAN CAUSE BLINDNESS
BLINDNESS OR
OR INJURY.
•SMOKING
SEVERE BURNS.
VENTILATE WELL WHEN IN AN ENCLOSED
SPACE AND WHEN CHARGING.
REPAIR SHOULD BE PERFORMED ONLY
.BY A QUALIFIED SERVICE TECHNICIAN.
®
FLUSH EYES
IMMEDIATELY
WITH WATER.
GET
MEDICAL
HELP
FAST.
SAFETY PRECAUTIONS
Procedures
Consult User Manual of specific application for
additional Safety & Operating requirements.
The following safety procedures should be followed
during installation: (Always wear safety glasses or
face shield.)
1. These batteries are sealed and contain no free elec-
trolyte. Under normal operating conditions, they do not
present any acid danger. However, if the battery jar or
cover is damaged, acid could be present. Sulfuric acid
is harmful to the skin and eyes. Flush affected area
with water immediately and consult a physician if
splashed in the eyes. Consult MSDS for additional
precautions and first aid measures.
2. Prohibit smoking and open flames, and avoid arcing in
the immediate vicinity of the battery.
3. Do not wear metallic objects, such as jewelry, while
working on batteries. Do not store un-insulated tools in
pockets or tool belt while working in vicinity of battery.
4. Keep the top of the battery dry and clear of all tools and
other foreign objects.
5. Provide adequate ventilation as regulated by Federal,
State and Local codes and follow recommended
Charging voltages.
6. Extinguishing media: Class ABC extinguisher. Note:
CO
may be used but not directly on the cells due to
2
thermal shock and potential cracking of cases.
7. Never remove or tamper with pressure relief valves.
Warranty void if vent valve is removed.
8. Inspect all flooring and lifting equipment for functional
adequacy.
(con't)

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Summary of Contents for MK Powered 8A Series

  • Page 1 ® 8A & 8G BATTERY INSTALLATION AND OPERATING INSTRUCTIONS This manual is intended to be a guide to optimize battery performance for multiple cyclic & float applications. Consult applicable User Manuals for additional parameters for specific systems. This manual is not intended for SLI or Vehicle related applications. Vehicle / Equipment Owner’s Manual should be followed for SLI &...
  • Page 2: System Operation

    ® RECEIVING AND STORAGE BATTERY ASSEMBLY (con’t) Receiving Inspection 3. Install all electrical connectors / cables and bolting hard- ware loosely to allow for final alignment of batteries. Upon receipt, and at the time of actual unloading, each Torque to manufacturer recommendations. package should be visually inspected for any possible 4.
  • Page 3 ® SYSTEM OPERATION RECORD KEEPING (con’t) Charge Voltage Voltages, Temperatures & Ohmic Readings For both 8A & 8G batteries the following voltage settings Consult User Manual of specific application for should be followed: additional Safety & Operating requirements. Charge / Absorption / Equalize Record keeping is an important part of battery mainte- nance and warranty coverage.
  • Page 4 ® MAINTENANCE MAINTENANCE (con’t) Rectifier Ripple Voltage Always wear eye protection when working on or near batteries. Keep sparks and open flames away from FREQUENCY batteries at all times. Ripple that has a frequency greater than 667Hz Consult User Manual of specific application for (duration less than 1.5ms) is acceptable, unless it additional Safety &...
  • Page 5 APPENDIX A ® Voltage Compensation Chart Charge/Absorption ºC Float ºF Min. Max. ≥35 ≥95 13.32 13.62 14.40 13.34 13.64 14.42 93.2 13.36 13.66 14.44 91.4 13.37 13.67 14.45 89.6 13.39 13.69 14.47 87.8 13.41 13.71 14.49 86.0 13.43 13.73 14.51 84.2 13.45 13.75...
  • Page 6 APPENDIX A ® CHARGING CURRENT VS. CHARGING TIME DISCHARGE VOLTAGE CURVE...
  • Page 7 APPENDIX B BATTERY MAINTENANCE REPORT ® Inspection Date_______________________________________________________________ No. of Units/String _________________ Company ___________________________________________________________________ Type ____________________________ Address ____________________________________________________________________ Date New ________________________ Battery location and/or number __________________________________________________ Date Installed _____________________ Individual Charger Output ____________________Amp Air Temperature ____________________°F Battery Readings Total Battery String Voltage _______________ Panel Meter Volts ____________________ Year _______________________ Year _______________________...
  • Page 8 DISTRIBUTED BY: All data subject to change without notice. No part of this document may be copied or reproduced, electronically E.P.M. Form No. 1833 © 2012 by EPM Printed in U.S.A. or mechanically, without written permission from the company.

This manual is also suitable for:

8g series

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