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Summary of Contents for Meler MV
- Page 1 GLUING SOLUTIONS INSTRUCCIONS MANUAL APPLICATOR MA-5096-E 020915...
- Page 2 Published by: Meler Gluing Solutions, S.A P.I. Los Agustinos, calle G, nave D-43 E - 31160 ORCOYEN Navarra (España) Tel.: + 34 948 351 110 Fax: + 34 948 351 130 e-mail: info@meler.eu www.meler.eu Edition September 2015 © Copyright by Meler All rights reserved.
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Page 3: Table Of Contents
TABLE OF CONTENTS MA-5096-E MV APPLICATOR MANUAL INDICE 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Thermal components Noise Materials 2. INTRODUCTION Description Intended use Applicator identification Main components 3. INSTALLATION Unpacking Introduction Installation of the applicator... - Page 4 MELER GLUING SOLUTIONS TABLE OF CONTENTS Application adjustments Adjusting the flow of adhesive Adjusting the air flow (applicator for swirling) 5. TECHNICAL FEATURES Models Electrical connections Maximum dimensions (swirl model) 6. MAINTENANCE Access to the interior of the applicator Replacing the body union fitting (pneumatic trigger)
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Page 5: Safety Guidelines
SAFETY GUIDELINES MA-5096-E MV APPLICATOR MANUAL 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday machine operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts. -
Page 6: Mechanical Components
The manual applicator does not presents any risks in terms of mechanical movements. Electrical components The MV applicator operates with a one-phase current LN ~ 230V 50Hz + PE at a certain rated power. Be sure the the applicator connector is placed correctly on the hose electrical connector. -
Page 7: Materials
MA-5096-E MV APPLICATOR MANUAL Materials Meler applicators for adhesives are designed for use with different hot-melt adhesives. They should not be used with any other type of material, which may cause personal injury or damage to internal system components. Always use original Meler’ components and replacement parts, which guarantee the correct system operation and service. - Page 8 MELER GLUING SOLUTIONS SAFETY GUIDELINES This page is intentionally left blank.
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Page 9: Introduction
MV APPLICATOR MANUAL 2. INTRODUCTION Description The Meler manual MV applicator is used to apply adhesive vertically on horizontal surfaces, for both swirl and bead applications. The manual applicator is held by the grip and its natural position is with the nozzle pointing downwards, as shown in the image. -
Page 10: Intended Use
MELER GLUING SOLUTIONS INTRODUCTION Intended use The manual MV applicator is designed for use in the following conditions: • Applicators for melting and pumping adhesive up to a temperature of 200ºC. • Use the applicator with Meler parts or accessories. -
Page 11: Main Components
INTRODUCTION MA-5096-E MV APPLICATOR MANUAL Main components 1. Trigger (pneumatic or electric). 6. Applicator module. 2. Grip. 7. Distributor body (for air or cables). 3. Wire harness. 8. Heated body. 4. Hose-applicator connection coupling. 9. Flow regulator (swirl version) . - Page 12 MELER GLUING SOLUTIONS INTRODUCTION This page does not contain any text.
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Page 13: Installation
Unpacking Before installing the manual applicator, it should be removed from the packaging and inspected to detect any possible deterioration or damage. Notify your Meler Representative or the Main Office of any defect, even to the outer packaging. Introduction The manual MV applicator is supplied with the necessary elements for its installation and use. - Page 14 MELER GLUING SOLUTIONS INSTALLATION 1. Use two 19 mm wrenches to tighten the female thread of the nose to the male thread of the applicator coupling. Female thread Male thread 2. Place the thermal protector for the hydraulic hose-applicator connection.
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Page 15: Hose Diameter 13 Mm
INSTALLATION MA-5096-E MV APPLICATOR MANUAL 6. Place the pneumatic tube (external diameter 6 mm) in the pneumatic coupling (fast plug connection). Hose diameter 13 mm Repeat the same steps taken with the 8 mm hose but previously connect the corresponding hose adapter to the applicator coupling. - Page 16 MELER GLUING SOLUTIONS INSTALLATION 1. ON/OFF switch 5. Electrical connection to the applicator. 2. Air inlet to the electrovalve. 6. Electrical connection to the melter. 3. Silencer. 7. Electrical connection input. 4. Air outlet from the electrovalve.
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Page 17: Use
MV APPLICATOR MANUAL 4. USE This section explains how to operate the manual MV applicator. Although the equipment is easy to operate, it should not be used by untrained personnel. Warning: Improper use of the applicator may cause damage to the equipment itself or the person using it. -
Page 18: Electric Trigger
MELER GLUING SOLUTIONS USING THE APPLICATOR Pneumatic diagram (swirl version): 1- Air inlet 2- Pneumatic trigger 3- Mechanical choke 4- Module 5- Swirl mini-module 6- Applicator body Electric trigger The following processes take place when the electric trigger is pressed: •... -
Page 19: Application Adjustments
The flow of adhesive needed for application is not adjusted from the MV applicator, but from the melter unit of the corresponding installation. If the Meler melter is supplied with a piston pump, the flow is adjusted by the pressure regulator on the equipment. -
Page 20: Adjusting The Air Flow (Applicator For Swirling)
MELER GLUING SOLUTIONS USING THE APPLICATOR Adjusting the air flow (applicator for swirling) The air flow is adjusted from the applicator itself. Make sure that the applicator is receiving a pressure of 6 bar. The applicator is equipped with a mechanical air choke on the applicator body. -
Page 21: Technical Features
TECHNICAL FEATURES MA-5096-E MV APPLICATOR MANUAL 5. TECHNICAL FEATURES Models Bead application Swirl application Weight 1.5kg 1.8kg Heating power 175 W 260 W Maximum operating 200ºC temperature Maximum hydraulic 80 bar pressure Maximum air pressure 6 bar Trigger type Electric... -
Page 22: Electrical Connections
MELER GLUING SOLUTIONS TECHNICAL FEATURES Electrical connections Version PT-100 Version Ni 120 Version Ni 120 with electric trigger 1- Applicator heating resistance 1- Applicator heating resistance 1- Applicator heating resistance 2- Applicator heating resistance 2- Applicator heating resistance 2- Applicator heating resistance... -
Page 23: Maintenance
The side plates are easy to remove once the 3 screws have been loosened. If the MV applicator has a 90º pneumatic intake, this will have to be removed to release the rear side plate of the applicator body. The intake can be... -
Page 24: Replacing The Body Union Fitting (Pneumatic Trigger)
MELER GLUING SOLUTIONS MAINTENANCE Replacing the body union fitting (pneumatic trigger) The side plates have to be removed before replacing any sensors or heating resistances. 1- Use an Allen wrench to remove the 4 screws that connect the two body parts. - Page 25 MAINTENANCE MA-5096-E MV APPLICATOR MANUAL 3- Remove the 4 screws on the cover and the screw that keeps the trigger connected to the grip. All these steps can be performed using an Allen wrench. 4- Pull the trigger up gently so that none of the pneumatic tube gaskets are lost.
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Page 26: Replacing The Module
MELER GLUING SOLUTIONS MAINTENANCE Replacing the module Warning: Make sure that the applicator is hot before starting to extract the module. In addition, bleed the pressure from the system and purge it to remove any residual pressure that may remain inside the applicator. Likewise, cut off the air supply to the applicator. - Page 27 MAINTENANCE MA-5096-E MV APPLICATOR MANUAL 1- Remove the 3 screws fastening the electrical connections cover with a Philips screwdriver (C) to remove the cover. 2- Slide the sensor or heating resistance gently outwards to remove it from its housing. Removing the sensor...
- Page 28 MELER GLUING SOLUTIONS MAINTENANCE This page does not contain any text.
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Page 29: Spare Parts List
MV APPLICATOR MANUAL 7. SPARE PARTS LIST The list of the most common spare parts for manual MV applicators appears in this section, providing a quick and reliable guide to choosing them. Generic images of the spare parts are included as a visual aid and numbered... -
Page 30: Manual Applicator Assembly
MELER GLUING SOLUTIONS SPARE PARTS LIST A. MANUAL APPLICATOR ASSEMBLY No. Ref. Name 10110064 90º pneumatic coupling with conical washer 10110050 Straight pneumatic coupling R0000096 O-ring Ø5 x 1.5mm 150041760 Kit with 2 gaskets Ø6.07 x 1.78mm (pneumatic trigger) 150046230... -
Page 31: Double Motor And Air Flow Activation System
SPARE PARTS LIST MA-5096-E MV APPLICATOR MANUAL B. DOUBLE MOTOR AND AIR FLOW ACTIVATION SYSTEM No. Ref. Name 150090430 24DC Relay 150115310 24V 1.1A Power supply 21110000 Complete electrovalve 3/2 5.4W 24 VDC 115001180 Double motor and air flow activation system C. - Page 32 MELER GLUING SOLUTIONS SPARE PARTS LIST This page does not contain any text.
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