JUKI PS-800 Instruction Manual
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JUKI PS-800 Instruction Manual

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INSTRUCTION MANUAL

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  • Page 1 PS-800 Panel operation INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    Contents CHAPTER I INTRODUCTION TO CONTROL SYSTEM ................. 1 1.1 O ................................. 1 VERVIEW 1.2 F ..........................1 UNCTIONAL ESCRIPTION 1.3 N ................................2 OTES 1.3.1 Safety Instruction ............................2 1.3.2 Work Environment ............................. 3 1.3.3 Power Supply Requirement ........................3 1.3.4 Grounding Requirement ..........................
  • Page 3 6.1 U ........................47 ARAMETERS NTERFACE 6.2 I .................... 49 NTRODUCTION TO ETTING ARAMETERS CHAPTER VII MACHINE PARAM ....................61 7.1 M .......................... 61 ACHINE ARAM NTERFACE 7.2 I ..................63 NTRODUCTION TO ETTING UP ECHANICAL ARAMETERS CHAPTER VIII ASSIST SETTING ..................... 72 8.1 A ..........................

  • Page 4: Chapter I Introduction To Control System

    Chapter I Introduction to Control System 1.1 Overview Thank you very much for using the automatic template sewing machine control system of our company! This system can match with the various types of template machine, satisfying different sewing requirements with satisfactory sewing effect for all sorts of cloth! Before using, please read the Instruction carefully to ensure the correct use of this system.

  • Page 5: Notes

     Support step-by-step, closed loop step-by-step, brushless DC, servo drive, using smooth curve for speed governing, smooth operation  Compact mechanical structure, good rigidity, high sewing position precision, low noise (4) The upper computer graphics editing software is easy to use ...

  • Page 6: Work Environment

     Some parts inside the case have high pressure; after the system is powered on, please do not open the case cover, in order to avoid accidental injury.  Please do not pile up sundry around the control box, and in the process of using; remove dust on the surface of control box and the filter regularly, so as to keep good ventilation for the system, which is good for heat dissipation.
  • Page 7 as electric leakage, over voltage, insulation, etc., please make sure the electronic control with reliable grounding  The grounding resistance should be less than 100 ohms, conductor length within 20 meters, conductor cross-sectional area greater than 1.0 square millimeters...

  • Page 8: Chapter Ii Description Of Main Interface

    Chapter II Description of Main Interface System Power-up Upon system power-up, the HMI displays the boot screen, when the spindle will automatically rotate for testing and reset other parts. The reset action is related to power-up reset parameters setup. 2.2 Main Interface of Processing 2.2.1 Display Instruction for Main Interface of Processing The main interface of processing is automatically activated after the display of boot logo.
  • Page 9 locked up, other processing files can't be chosen, when icon will appear in the preview area. Click once to lock, and click again to unlock. Note: Automatic template recognition will work only in the locked state of "lock file". The recognized template is displayed in the "prompt message area", and the corresponding numbered file will be automatically selected.
  • Page 10 the previous continuous curve. Return without load means the spindle remains stationary while XY axes move. This key is used to preview the designated needle location or start the processing from the designated needle location. :"Segment fast forward" key,Manually move forward to the starting point of next continuous curve, when the spindle remains stationary.

  • Page 11: Test Interface Display Description

    :"Manual press frame up/down" key, Press the key to switch between lifting and pressing of press frame. :"Manual press foot up/down" key, Press the key to switch between lifting and pressing of press foot. :"Press foot thread clamp” setup key, Set press foot height or thread clamp strength. Note: This function is not available unless the press foot type is set to motorized press foot in parameter software.
  • Page 12 prohibited. : Show current rotational speed of spindle. : Show current angle of spindle (0-999). : Set the winding speed of spindle. : “Spindle REV” key: Press the key, when the spindle starts to reverse and move slowly. : “Spindle FWD” key: Press the key, when the spindle starts to rotate forward slowly. : “Needle rod up/down”...

  • Page 13: Display Instruction For Manual Frame Movement Interface

    :To reduce or enlarge the current graphics as a whole, the width and length are the actual width and length of the reduced or enlarged graphics. : For the beginning or end of each line segment of the current figure, the change depends on the stitch length of needles increases or decreases.It meanis to increase if the value is greater than 0, and vice versa.
  • Page 14 Display of the angular Direction key: The position of spindle frame can be moved in 8 directions X/Y/Z coordinates display Key depression speed switchover; 3 Shafts 1, 2 and 3 speeds are available coordinates display Key functions in the manual frame movement interface are described as follows: : “Frame movement speed switching”...

  • Page 15: Display Instruction For Reference Setup Interface

    Click , when the coordinates of head 1 become the coordinates employed in . Set the values of heads 2 and 3 in relation to head 1 below, and will change correspondingly; click OK to save the settings. : “Needle rod up/down” key ， Press the key to switch between upper position (the highest point of needle) and lower position (the lowest point of need).
  • Page 16 Reason for reference point setup:When the processing file generated through the software in upper computer is imported into the memory and previewed for the first time, the system puts the file at the center of the processing range (click the “Processing file preview area” to switch the display mode), and writes this position information into processing file.

  • Page 17: Process Statistics Interface Display Instruction

    to reference point 2, when the upper left corner of interface indicates "set up the second reference point". Click direction keys to move the frame so that reference point 2 coincides with the position of template B. To return to re-set reference point 1, click key to switch to reference point 1 for setup.

  • Page 18: Main Menu Interface

    Total number of files completed by today: The number on the left indicates the total number of processing times accumulated on that day. The number on the right indicate the cumulative number of processing times on the day of the current figure. Click "Clear" to clear the total number of processing times of the current graphics and the number of file processing times.
  • Page 19 File management: Manage, import and export the files in memory and USB flash disk. File edition: Create new sewing graphs or edit & modify original graphs. Parameter file: Write parameters into the system, and export system parameters in the form of file;...

  • Page 20: Chapter Iii File Management

    Chapter III File Management File management is performed to import, export and delete files in USB flash disk and memory. The system only recognizes the processing files with extensions .SLW. Processing files are created with PC graph edition software delivered with machine or through file capture. 3.1 Memory File Management Press key in main menu interface to enter file management interface as shown in the...

  • Page 21: Management Of Files In Usb Flash Disk

    If the recognition is by “file number”, it means the processing file is matched by scanning barcode with scanner. Method of binding processing file to barcode: Click this key after selecting the processing file, enter the desired barcode value into the pop-up “Barcode” window, and click OK to return. At this point, the set barcode is displayed on the graph.
  • Page 22 parameter file, the files and folders in .xhp format under root directory of USB flash disk will be displayed by default. Support multi-level folder operation; it is recommended that folders be used for classification management where there are a lot of files. Click to select a file, when the selected file turns red;...

  • Page 23: Chapter Iv File Editing

    Chapter IV File Editing File capture (patterning) is used to create new processing files, or to add sewing paths, etc. to existing processing files. Where it's necessary to create complex and accurate graphs, the included sewing control software is recommended for better results. 4.1 Main Interface of File Editing Press key in the main menu interface to enter the main interface of file editing as...
  • Page 24 After entering the name, press to enter graph capture interface as shown in the figure below: The function keys of capture interface are as follows: "PX", "PY": Indicate the X and Y coordinates of current cursor point with respect to the previous capture point.
  • Page 25 : "Multi-Graph "key. Press the key to get into multiple sewing settings. : Single needle acquisition key, acquisition needle length, the maximum length is not more than 12.7 mm. : "Idle capture" key. Press the key once; when the background turns yellow, the current capture segment is idle.

  • Page 26: Idle Capture

    : "Curve generation" key.When polyline segment and curve are captured, press the key to finish the capture of current segment. : "Capture" key. Press the key to determine the current cursor location or finish the capture of current segment. If some areas of the generated graphs go beyond the processing range, they can't be generated.

  • Page 27: Single Needle Acquisition

    4.4 Single needle acquisition Depress the key in main interface of file capture, when the key background turns yellow, which means the capture of current segment is in line segment mode as shown in the figure: Taking the length of one needle per acquisition as a line segment, the maximum length is 12.7 mm, and the acquisition of more than 12.7 mm is invalid.

  • Page 28: Rectangle Capture

    In the case of straight line capture, two points generate a segment of straight line. The absolute origin or the end point of previous capture segment is the first point of straight line capture. Press the key to move cursor to desired position, and press key to generate straight line.

  • Page 29: Arc Capture

    In the case of polyline segment capture, up to 127 consecutive points can be handled, and the line segment will be generated by two points determining straight line. The absolute origin or the end point of previous capture segment is the first point of polyline segment capture.

  • Page 30: Circle Capture

    point being the end point of arc. The absolute origin or the end point of previous capture segment is the first point of arc capture. Press the key to move cursor to desired position, and press key to identify the arc height reference point;...

  • Page 31: Curve Capture

    Where accurate circle is needed, it is recommended that the distance between the first and second points should be the diameter of circle; the third point should be in the perpendicular bisector of the diameter line determined by the first and second points, and its distance from the diameter line should be the radius of circle.
  • Page 32 : State ON/OFF.Determine whether multi-curve sewing is employed or not for next capture. : Mode selection. There are two modes available for selection, i.e. internal shrinkage and external expansion. Internal shrinkage means the offset shrinkage at designated spacing based on capture graph; external expansion refers to the offset expansion at designated spacing based on capture graph.

  • Page 33: Reinforcement Preset

    4.12 Reinforcement Preset If current file capture segment requires start & end or overlap reinforcement sewing, press key to enter reinforcement setup interface as shown in the figure below. Upon completion of setup, the key must be depressed to put the settings into force. If the subsequent graphs require no reinforcement, you can click or set the value to 0, and press Reinforcement mode selection: There are three...
  • Page 34 Closed graph reinforcement means to sew designated number of stitches forward after the end point (i.e. stitch start point) is reached, and then return to the stitch start point; overlapping reinforcement is performed between these two points. Closed graphs refer to enclosed graphs composed of circle, rectangle, and polygon whose start points are completely coincident with end points.

  • Page 35: Function Code

    4.13 Function Code If it's necessary to add function code the latest completed capture segment during file capture, you can press key to enter function code setup interface as shown in the figure:...
  • Page 36 There are 25 function codes: ： Set the IO number to be output and its high and low levels; when the function code is encountered, the corresponding IO outputs corresponding level. ： Set the level for which the entered IO number should be detected. If the function code is encountered, subsequent operations shall be performed when the corresponding IO is at high or low level.
  • Page 37 ： The "Z Axes speed" instruction temporarily changes the speed of Z axis. ： "Rotate along the trajectory" command, "Cutting trajectory" is used for rotary cutting of cutter, and "Sewing trajectory" is used for rotary sewing of machine head. ： The "Rotation Enabler" command temporarily closes or turns on the "Rotation along the Track"...

  • Page 38: Graph Editing

    and click to get into the following interface: The graph is displayed in the form of needle points in this interface; select the position you want to edit (when a certain needle point turns red), when function codes can be added, edited, deleted and removed at the location of that needle point.
  • Page 39 : Revoke key, back to the state before the last modification. : Delete the currently selected graph :Set the stitch length of graph to be handled (the stitch length ranges from 1 to 50) :Reverse the sewing process of the selected graph, that is to say, the stitching is performed in reverse order.
  • Page 40 : There are three reinforcing modes: inverted joint, shrinkage joint and herringbone joint. See 4.12 for details. : Key to insert function code . See 4.13 for details. : According to the set number of rows and columns and spacing, the alignment graph is automatically copied.
  • Page 41 : Click this key after selecting the graph, when all needle points are displayed on the graph; the interface is as follows: A certain needle point can be added, deleted, translated or changed. (When a point turns green, it means the function code has been assigned to that point) Add needle point and translation needle point: Select this function, then select a point through , the selected needle point becomes red, move the cursor to the position where needle point needs to be added or translation needle point through the direction key, and then click the "OK"...
  • Page 42 the start point. (Closed graphics only) Change direction: Change the sewing direction of graph. Modify Base page as follows: Modify Base: Set the current selected pin point as the reference point of the graph, the reference point 1 as the reference point 1, the reference point 2 as the reference point 2, and the clearance reference point to clear all the reference points that have been set.
  • Page 43 : The entire curve is presented in the form of many nodes so that the curve can be changed by adding, deleting and translating the nodes. Moreover, even the start point and the direction of the entire curve can be changed (the key operation mode is the same as needle point editing). The interface is as follows: ：...
  • Page 44 This graph can be changed or edited by setting up parameters such as pan, stretch, scale, rotation, mirroring, increase/decrease, and shear. :Select the method and select the curve you want to edit through :Undo the edition of the previous step. :Enter the processing sequence interface to view the processing sequence of graph.
  • Page 45 After translation: :Select the graph to be handled, set the horizontal-to-vertical ratio of the curve, and click “OK”, when the graph will be stretched based on the set parameters. :The selected graph is scaled by the set graph ratio. :Make horizontal and vertical mirroring changes to the selected graph. As follows: Before the change: After horizontal mirroring change:...
  • Page 46 ：Cut the selected graph at a set angle as shown below: Before cutting: The graph vertically sheared by 5 degrees:...
  • Page 47 : Choose to increase or decrease the graph by a number of millimeters at the start or end of the selected graph. Refer to 2.2.2.

  • Page 48: Chapter V Parameter File

    Chapter V Parameter File Parameters may vary depending on usage scenarios. The parameter file management interface is used to import and export parameter files, manage multiple parameter files, and select one of the parameters in memory as the parameter actually used in the system. Press key in the main menu interface to enter the memory parameter file interface as shown in the figure:...
  • Page 49 : Return to the main page. :Copy one or more files from the memory into the root directory of USB flash disk. If a file exists with the same name in the USB flash disk, a message will appear reading “The file already exists,overwrite ?”...

  • Page 50: Chapter Vi User Parameters

    Chapter VI User Parameters User parameters are principally used by users. Parameters are adjusted based on processing requirements so as to realize convenient processing and improve processing efficiency. 6.1 User Parameters Interface Press key in main menu interface to enter the user parameters interface as shown in the figure: Parameter classification description: Auto Process: Set the parameters of sheet pressing, thread cutting and foot pressing, etc.
  • Page 51 Grab line: Set the thread trimming and stitching start thread grab position parameters. Break Line detection: Set relevant parameters for break detection. Trim Setting: Set relevant parameters for trimming. Power-on Setting: Set the parameters that need to be initialized when the machine is powered on. Other Setting: Set parameters relating to cycle processing and interface display.

  • Page 52: Introduction To User Setting Parameters

    ：The "Restore" key can be used to restore the pre-modification parameters before the set parameters are saved. 6.2 Introduction to User Setting Parameters Parameter classificati Parameter name Range Default Parameter meaning and remarks Auto Platen uplifting after work Yes/No Process Head and tail foot down needle number Trimming after work end...
  • Page 53 Automatic press for starting Yes/No work Manual move axis front Yes/No press "1"/"2" means that when the stitching is started, the first needle position is sewn for 1/2 Repeat the needle number Close/1/2/3 Close additional times before the sewing of next needle position. "Close"...
  • Page 54 Start (rpm) Acceleration from standstill to Speed maximum sewing speed requires Speed of the second stitches 100-3000 up to 5 stages. Excessively high (rpm) acceleration may cause the Speed of the third stitches 100-3000 1000 initial stitches to be smaller. (rpm) Speed of the fourth stitches 100-3000...
  • Page 55 or file capture. The speed that corresponds to Button of speed 2 (mm/min) 100-20000 1200 icon among the 8 direction keys. The speed that corresponds to icon among the 8 direction Button of speed 3 (mm/min) 100-20000 2600 keys. 0.000- XY moving speed of head 2 Head 2 speed (mm/s) 0.000...
  • Page 56 they are pressed down Normal/Speci Pedal operating sequence Normal There are different operation modes for pedal switches of 1STA/1STB/1 Pedal operating mode different mechanical structures STC/2ST/3ST (with or without self-locking, etc.). Sewing clip line start angle 1-990 Sewing clip line end angle 1-990 Trim clip line start angle 1-990...
  • Page 57 clamp "XY " means to return to the XY /X origin simultaneously; : "X Return origin mode priority/Y priority" means X axis returns to priority the origin first, and then Y axis returns thereto. Back to the origin of 100-20000 X and Y axes speed when speed(mm/min) returning to the origin...
  • Page 58 lock/Ordinary cannot automatically bounce when depressed; "Ordinary" means the switch can automatically bounce when depressed. The foot does not lift when Yes/No paused "Yes" means the "used length of Bobbin line reset when Yes/No bottom thread" is cleared after power on power-up "Yes"...
  • Page 59 statistics feature is enabled. Non-default bottom line IN1—IN7/ detection device can select an Bobbin counting mode Default Default input IO as the detection trigger signal. For special bottom line detection Bottom line margin device, the error residual length 0--600000 adjustment(mm) of the bottom line residual length is set.
  • Page 60 sewing for the initial set stitch number Thread break is confirmed by Check threads of the broken 1-255 continuous detection of break at in effect the set stitch number Set the delay time and take Delay when broken threads 0.01-255.00 0.20 actions against break after confirming thread break...
  • Page 61 Setting forth/single Trim thread travel motor 1.0-100.0 Flat knife grip delay (ms) 1-350 Back a knife speed ratio 10-100 Loose line start mode Angle/Delay Angle Loose line angle 0-999 Knife section speed Yes/No 0.000- The first knife length 0.000 100.000 0.000- The knife first speed(mm/s) 0.000...
  • Page 62 Total cycle time; cycle Circular work time (min) 1-1440 1440 processing is stopped when time is up The interval between the completion of processing and Circular work gap(s) 0-20 the restart of processing during processing cycle Origin: The point where the XY axis coordinates are both 0 Origin/Right/ Right: Rightmost point of the...
  • Page 63 screen to display working files and other information Middle/High/ Voice prompt Close Low/Close After restarting the electricity, Enable Blackout Memory Yes/No continue sewing progress before power failure, continue sewing. The file is valid when the Yes/No RFID label leaves...

  • Page 64: Chapter Vii Machine Param

    Chapter VII Machine Param Mechanical parameters can meet the more complex requirements of users. Users can set mechanical motion attributes according to their own needs, but the premise is that it must be operated by mechanical assemblers. 7.1 Machine Param Interface Press key in main menu interface to enter the machine param interface as shown in the figure:...
  • Page 65 Button Polarity: XYZ axis key polarity, graphics mirror and spindle oil supply settings. Motor clip: Set up double motor clamping wire. Non-standard: Non-standard special purpose related settings. Rotate Setting: Settings of machine head rotation type. Taking the setting of shaft angle and pressing plate size as examples, the interface is as follows: : Spindle inversion key, the key spindle began to invert slowly.

  • Page 66: Introduction To Setting Up Mechanical Parameters

    : When adjusting the offset-free reference point, the offset reference point should be set first. : According to the reference position, the reference-free offset position is automatically calculated and set. ： Restore key, the parameters set can be restored by the restore key before they are saved. Introduction to Setting up Mechanical Parameters Parameter classificati...
  • Page 67 Needle up position 0-999 Needle down position 0-999 Spindle backoff delay 0-20 Main axis stop time 0-20 milliseconds, inversion delay Input IO polarity settings are Input Port Open/Clos Input 01--07 Open currently only used for input 03 Setting (pause), other standby. Output duty ratio- Frame Output duty ratio -...
  • Page 68 Size in Negative Direction of Working Setting Y+ limit 10-10000 Range Y Size in Negative Direction of Working Y- limit 0-10000 Range Y. No datum offset X 5000.000 0.000 — No datum offset Y 5000.000 Spindle motor DIR Spindle encoder X-Axis motor DIR Positive/ Positiv...
  • Page 69 Positive/ Positiv Foot polarity Negative Positive/ Positiv Foot Dir polarity Negative 200-500 X-Axis rigid -6---6 Y-Axis rigid Automatic processing delay （ ms ） Foot down lifting delay （ ms ） 0-5000 Foot uplifting delay （ ms ） Plate operating delay （...
  • Page 70 Only when the input IO is set at high level can the work be started. Turn this Start input detection off when the value is 0. Rise start angle Rise end angle 5-995 Drop start angle Drop end angle Foot follow 0.200- 0.026 height(mm)
  • Page 71 Speed of the third 1400 inflection Speed of the forth 1500 inflection Speed of the fifth 1600 inflection Swing start angle 0-999 Return start angle 0-999 0.00- Swing distance 0.00 360.00 Swing needle bar X polarity 正 / 反 正 Swing needle bar Y Swing polarity...
  • Page 72 200.00000 Z Axis resolution Current absolute coordinate position of X Axis position 0.000— X-axis 0.000 Current absolute coordinate position of 10000.000 Y Axis position Y-axis Button X polarity Positive/ Positiv Button Y polarity Negative Button Z polarity Graphic X direction X-Direction Mirror Display When Displaying Graphics mirror...
  • Page 73 When the head 3 modes are punching modes, the parameters are valid, and Input IO the IO of the input detection of the punching device corresponds to the IO of the punching device. When the head 3 modes are punching 0.000- modes, the delay time is the interval Delay （...
  • Page 74 manual "punching" operation. Automatically insert the instruction Rotate along the "rotate along the graphic track" and Yes/No graph rotate when sewing. OUT1— Rotary up and down ontrol the output IO of the rotating OUT12/ nose when rise or fall. Rotary up and down he duration of IO high level used for 0.0-3000.0 "spinning up and down IO".

  • Page 75: Chapter Viii Assist Setting

    Chapter VIII Assist Setting Auxiliary settings are used to test hardware input & output, network, time and system upgrade, etc. 8.1 Assist Setting Interface Press key in main menu interface to enter the assist operation interface as shown in the figure: The key functions are described as follows: Input Test: Test if input port is normal.

  • Page 76: Input Test

    Chinese, Traditional Chinese, and English to be chosen from. System Upgrade: Used to upgrade the firmware version of motherboard and display screen. Drive Preview: Preview current, subdivision and other parameters of drive for each shaft. (Modification is not available on screen) Test Transfer: Used to test whether the communication between display screen and motherboard, and to view logs, etc.
  • Page 77 Test the corresponding output as needed. For trimming, wiping and relaxation electromagnet outputs, one click corresponds to an on/off cycle of equipment electromagnet; if the key is held, ON state will continue. Holding the key too long may result in overheating induced damage to electromagnet. For solenoid valve outputs such as press frame and press foot, one click corresponds to one motion cycle of cylinder, and another click will return the cylinder to its initial state.

  • Page 78: Network Settings

    8.4 Network Settings Used to set up wireless network connection. Press key in assist operation interface to enter the network setup interface as shown in the figure: Device address: Show the unique address code of current device. The companion APP "Xing Huo IoT"...

  • Page 79: Date Settings

    : Click to enter the permission management interface. It is possible to add or delete the mobile login account of APP "Xing Huo IoT", and to set each account for accessing part or all of the dozens of functions of the device. 8.5 Date Settings Used to set the system time (e.g., "year, month, day, hour, and minute") displayed in the upper right corner of the screen.

  • Page 80: Lock Settings

    The time is displayed in a 24-hour system accurate to "second". : "Save" button ， Click this key to save the set date and time. If the motherboard is equipped with a battery, the time is updated at next startup even if the power was turned off so as to ensure accurate time.

  • Page 81: System Language

    established using upper computer parameters software. You have to enter "other passwords" in order to use file management, lock files, adjust the spindle speed in main interface, and delete processing statistics information. Period Unlock: When the stage locking machine is effective, the stage locking machine can be unlocked ahead of time.

  • Page 82: System Upgrade

    8.8 System Upgrade Press key in assist operation interface to enter the system upgrade interface as shown in the figure: : Show current motherboard version information. "CS01" represents the type of system, and remains unchanged after upgrade; "029" represents the branch version number that can be changed through upgrade: It can be upgraded to a higher version or fall back to a lower version.
  • Page 83 2) Insert the USB flash disk and enter the "System upgrade" page. 3) Select the desired type of upgrade: Mainboard ,Command or interface. 4) Find the upgrade file and select the file to be upgraded. 5) Click 、 6) The prompt message reading "In the upgrade, do not power off!" pops up. Do not turn off the power until this prompt disappears;...

  • Page 84: Driver Preview

    Solution: Check whether the connection wire between screen and electric control is in good condition, and restart. If the problem remains unsolved, the product should be returned to its manufacturer for troubleshooting. 8.9 Driver Preview Display detailed parameters for each shaft of the system drive. The drive preview interface is as follows.
  • Page 85 will appear on the left window. If the values of Total, Count, and Ok are the same or very close to each other (within a difference of 1%), it means the communication between screen and motherboard is normal. : Clear the test result on the left. : Click this key once, the running current of spindle will decrease, and the normal current can't be restored until the power is turned off and restarted.

  • Page 86: Chapter Ix Machine State

    Chapter IX Machine State When an operator finds any anomaly in equipment, the abnormal status of equipment can be reported to the LAN server through local area network to prompt technicians to perform maintenance; moreover, the current equipment status is displayed on the console in real time. The machine status interface is as follows: The operator shall select the machine status to be reported, and click to bring up the...

  • Page 87: Appendix I: Information Prompt And Solutions

    Appendix I: Information Prompt and Solutions 1. “Pressure box didn’t put down” Cause: The press frame was not dropped before resetting, processing, file capture and file modification Solution: Click to drop the frame. 2. “These is no reset” Solution: Click 3.
  • Page 88 absolute coordinates are beyond the processing range (if imported first into a machine with large processing range, the file will incorporate absolute coordinates and then be exported to a machine with small processing range) Solution: a. Reduce the size of processing file b.
  • Page 89 11. "Couldn’t find X zero signal” Cause: a. X motor direction error; b. X motor position sensor failure; c. Failure to move due to excessively large load in X direction of motor Solution: a. Enter the manual frame shift interface and test X motor rotation; b.
  • Page 90 c: Change X axis motor d: Change the motherboard 15. "Motor foot in fault” Cause: No motor limit signal is detected when motor press foot is reset Solution: Check motor press foot related base for looseness; check whether the z signal limit signal input changes in the input test interface;...
  • Page 91 Cause: No signal is detected at this input port Solution: Enter "input test" interface, and manually trigger the position input signal to check whether it can be detected 21. "Foot follow error” Cause: Press foot zero input port detects no signal Solution: Check the IO port set for follower press foot alarm in parameter setup software, manually trigger the IO port and check whether it can be detected...

  • Page 92: Appendix Ii: Quick Start Guide

    Appendix II: Quick Start Guide (1) Start the machine Install the equipment and connect the power supply. Turn or press the power switch to start the machine. Get into the main interface of processing as described in Section 2.2.1 after the logo appears.
  • Page 93 2. If other information prompts are displayed, refer to Appendix I. 3. If the processing is repeated after processing, you have to click other buttons upon completion of one processing cycle and enter parameter setup interface to cancel cycle processing.

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