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MODIFIED CHAIN HOIST
ELECTRIC CHAIN HOISTS
USER MANUAL
HSC-01 Chain Hoist
1750-03-00-01
StageMaker Model: SR05
This chain hoist control system is intended for professional use only.
Read this entire document before installing, operating, or using
this chain hoist control system.
ORIGINAL INSTRUCTIONS
Copyright [2018] ©
Motion Laboratories Inc.
All right reserved
Part Number: 1750-03-00-01UM
Release: 06-2018
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Summary of Contents for Stagemaker SR05
- Page 1 MODIFIED CHAIN HOIST ELECTRIC CHAIN HOISTS USER MANUAL HSC-01 Chain Hoist 1750-03-00-01 StageMaker Model: SR05 This chain hoist control system is intended for professional use only. Read this entire document before installing, operating, or using this chain hoist control system. ORIGINAL INSTRUCTIONS Copyright [2018] ©...
- Page 2 _____________________________________________________________________________________________________________________ Original Instructions Modified Chain Hoist Rev ORG Released [06-2018] The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. All rights including rights created by patent grant or registration of a utility model or design are reserved. Other functions not described in this document may be available.
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Page 3: Foreword
FOREWORD _____________________________________________________________________________________________________________________ • USER DOCUMENTATION WARNING Before installing and commissioning the Modified Chain Hoist, you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels. REGIONAL CONTACTS Motion Laboratories Inc. -
Page 4: Table Of Contents
TABLE OF CONTENTS _____________________________________________________________________________________________________________________ Table of Contents FOREWORD ..............................2 TABLE OF CONTENTS ............................ 3 WARNINGS ..............................4 SAFETY INSTRUCTIONS ..........................5 OVERVIEW ..............................6 TECHNICAL SPECIFICATIONS ........................11 INSTALLATION ............................13 MAINTENANCE ............................15 SPARE PARTS AND DISPOSAL ........................16 Modified Chain Hoist –... -
Page 5: Warnings
WARNINGS _____________________________________________________________________________________________________________________ • SYMBOLS DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. -
Page 6: Safety Instructions
SAFETY INSTRUCTION _____________________________________________________________________________________________________________________ • GENERAL SAFETY INFORMATION The manual must be kept by a person in charge in a suitable place and ready for consultation, in optimal conditions. Should it be lost or damaged, the manual can easily be retrieved on the manufacturers website: www.motionlabs.com. -
Page 7: Overview
OVERVIEW _____________________________________________________________________________________________________________________ • PRODUCT DEFINITION The modified chain hoist described in this manual are based on modifications performed to standard fixed speed electric chain hoists as supplied by various manufacturers. All lifting capacities and electrical characteristics are as supplied by the manufacturer. Modifications for 1750-03-00-01 are limited to the addition of the following: •... - Page 8 OVERVIEW _____________________________________________________________________________________________________________________ • 1750-03-00-01, Hoist MLI Part Number MAN Part Description Number Stage Maker SR 05 Series Hoist Brake End, Internal Assembly 1402-06-37-05-003 N/A Cable Tail, Data, 22/6, 6Pin XLR Male, Bare End, 3FT A-76-001-0008 Cable, Motor Tail, P14-01, 45IN, Unterminated Modified Chain Hoist –...
- Page 9 Plug, Straight, Two Piece Terminal Block, 4 Pole, Dual Row, Green, 24AWG-16AWG, 8A 150V 5 2022-01-01-01-001 RM-50HA0E- Encoder, Absolute, 36mm/Hollow Shaft 6.35, 5C13S12M-CT1M/N68 25bit/SSI 6 2602-20-00-01-001 Shaft, Adapter, Encoder to Stage Maker SR05 Modified Chain Hoist – User Manual – Overview Page 8 of 16...
- Page 10 OVERVIEW _____________________________________________________________________________________________________________________ • 1402-06-37-05-001, Encoder Tail MLI Part Number MAN Part Description Number 1500-50-00-01-001 N/A Std Label, Printable, Vinyl, White, Self Laminating, 1" X .75" - 2.5" Cable Marker, 100pc Roll, PTL-21-427 1000-60-04-00-006 N/A XLR, 6Pin, P, Nickel, Solder Cup 3500-04-05-03-001 N/A Cable, Custom, 22/6, 3Twisted Pair w/Foil Wrap, Braid and Drain Wire, PVC Jacket, Pairs are...
- Page 11 OVERVIEW _____________________________________________________________________________________________________________________ • Power / Control Tail MLI Part Number MAN Part Description Number 1500-50-00-01-001 N/A Std Label, Printable, Vinyl, White, Self Laminating, 1" X .75" - 2.5" Cable Marker, 100pc Roll, PTL-21-427 1000-60-04-00-006 N/A XLR, 6Pin, P, Nickel, Solder Cup 3500-04-05-03-001 N/A Cable, Custom, 22/6, 3Twisted Pair w/Foil Wrap, Braid and Drain Wire, PVC Jacket, Pairs are...
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Page 12: Technical Specifications
VFD Mod Fixed Speed Mod 1250 = MLI - 03= StageMaker SR05 - 00= No VFD Mod - 01= RM-50HA0E-5C13S12M-CT1M/ absolute encoder, mounted to end of Chain Hoist Modifications Limit shaft with single beam spring coupling, HIB mounting bracket, SIL1 HIB board, Data Output XLR tail, 14 Pin power / control tail •... - Page 13 TECHNICAL SPECIFICATIONS _____________________________________________________________________________________________________________________ • CABLE SPECIFICATIONS DATA CABLE The Data Cable uses Neutrik 6 Pin XLR connectors with 6 Conductor (3 Twisted Pair) 22AWG shielded cable. Cable is an MLI product, part number 1500-50-00-01-001. DATA CABLE, HOIST TO HUB PIN FUNCTION COLOR 24VDC + Pink...
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Page 14: Installation
INSTALLATION _____________________________________________________________________________________________________________________ • SYSTEM CONNECTIONS Prior to powering up the system, all cabling should be properly installed and connected in the following manner: Each Hoist has been equipped with a Power Control Cable tail. Connect Chain Hoists to controller with 16/7 Hoist Power and Control Cables. - Page 15 INSTALLATION _____________________________________________________________________________________________________________________ • POWER UP The power up sequence for the system will be detailed in the respective Front-End manuals. • HOIST SETUP & CONFIGURATION The setup & configuration of the 1750-03-00-01 in this manual is specified by the base hoist model and detailed in the manufacturers user manual.
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Page 16: Maintenance
MAINTENANCE _____________________________________________________________________________________________________________________ • INSPECTIONS All maintenance and inspections are to be done in accordance with the manufacturers manuals. Hoist Safety Controller – User Manual – Maintenance Page 15 of 16... -
Page 17: Spare Parts And Disposal
TEL: 800.277.6784 I TEL: +1 (914) 788-8877 I FAX: +1 (914) 788-8866 www.motionlabs.com In case of necessity for parts and assemblies in the hoist, please contact: Stagemaker Factory USA TEL: +1 (937) 525-5100 www.rmhoist.com Hoist Safety Controller – User Manual – Spare Parts and Disposal...
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