Civacon 891 Series Instruction & Maintenance Manual

API Assembly
1. Insert handle shaft through hole in body and place large e-clip on shaft
2. Apply flourosilicone grease (Dow Corning 3452 or equivalent) to quad ring, washer, handle shaft
and inside the hole in which the components are inserted. Press quad ring, washer and bearing
over shaft and into the hole in body until flange on bearing is flush with surface body
3. Place o-ring, washer, spring, hub, nylon washer over shaft. Position handle so the hole in the shaft
aligns with the hole in the handle and the slot in the hub. Insert the fulcrum pin into the hole and
secure it with the bowtie clip
4. Insert poppet bearing into the hole in the body, then insert the poppet assembly through the
spring and through the bearing
5. Insert pin through poppet shaft
6. Insert link 2 through poppet shaft and secure with pins
7. Insert link 1 into hole in handle shaft and put small e-clip on link 1 to secure it to the handle shaft
8. Place o-ring into slot on the body
9. Coat screws with NEVER SEIZE and attach nose piece to body with screws and lock washers
10. Verify proper operation as described in semi-annual inspection
11. Place float ball over one of the holes on the side of the body. Place the sight glass o-ring inside
the groove of the sight glass and place the sight glass over the four hole of the body. Secure the
sight glass with screws and washers
WARRANTY
All parts and products are thoroughly inspected and tested from the time raw material is received
at our plant, until the product is completed. We guarantee that all products are free from defects
in materials and workmanship for a period of one year from the date of shipment. Any product
that may prove defective within said one year period will, at our discretion, be promptly repaired,
replaced or credit given for future orders. This warranty shall not apply to any products which has
been altered in any way, which has been repaired by any party other than an authorized service
representative, or when such a failure is due to misuse or condition of use. We shall have no liability
for labor costs, freight costs or any other costs or charges in excess of the amount of invoice
for the products.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED AND
SPECIFICALLY THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.
WARNING!!
CIVACON products should be used in compliance with the applicable federal, state and local
laws and regulations. Product selection should be based on physical specifications and limitations,
compatibility with the environment, and the material being handled.
CIVACON MAKES NO WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE.
TECHNICAL ASSISTANCE
If at any time during the installation a question arises that is not covered in this manual or with any
other applicable documents feel free to call the Customer Service Department or visit our website at
www.civacon.com.
In the U.S., call 1-888-526-5657 - In all other countries, call your local agent.
www.civacon.com 9393 Princeton-Glendale Road
Phone: (800) 422-2525
NOTE: All information subject to engineering and/or other changes. All trade names are copyrighted. Patents Pending. ©2018 Civacon. ©2018 Delaware Capital Formation, Inc.
All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation.
Hamilton, Ohio, USA 45011
Fax: (800) 421-3297
12000PA
891 Series Flat Bottom Loading Adapter
Instruction & Maintenance Manual
Product Description
Civacon's 891 flat bottom API adapter design reduces product retention and
increases flow while unloading. The ergonomic handle smoothly opens the
poppet during manual operation and the hardened nose is rotatable for longer
service life. The poppet seal is easily serviced without removing the API from
the truck. The 891 adapter conforms to API 1004 and EN13083 regulations.
Civacon's 891 is a direct replacement for the 861, 897 and all competitors'
bottom loading adapters.
Manual
This manual contains the inspection, maintenance schedule and instructions
for repairing and replacing parts for all the 891 API adapters. The following
schedule, based on the environmental conditions in the northern United States,
is only a recommendation: Inspection and maintenance intervals must be
adjusted according to use and operating conditions. If any parts are damaged,
refer to the Annual Inspection and Maintenance section.
RevF Mar 2019