Page 2
HOW TO USE THIS MANUAL CORRECTLY DESCRIPTION OF THE CONTENT This manual has been created to provide the installation technician with information for the machine’s correct installation and effective maintenance. The document also contains a section that describes the cause of potential incidents as well as detailed information for resolving them.
INDEX 1. INTRODUCCIÓN----------------------------------------------------------------------------------------------------1 • 1.1 Warnings ----------------------------------------------------------------------------------------------1 • 1.2 Description---------------------------------------------------------------------------------------------1 2. RECEPTION OF THE MACHINE ---------------------------------------------------------------------------------2 3. INSTALLATION------------------------------------------------------------------------------------------------------2 • 3.1 Conditions of the location--------------------------------------------------------------------------2 • 3.2 Water and drainage connetions-------------------------------------------------------------------2 • 3.3 Connection to the water main---------------------------------------------------------------------3 • 3.4 Connection to the drain-----------------------------------------------------------------------------3 •...
Page 4
8. MAINTENANCE AND CLEANING INSTRUCTIONS AND PROCEDURES-------------------------------21 • 8.1 Water condenser------------------------------------------------------------------------------------22 • 8.2 Aire condenser---------------------------------------------------------------------------------------22 • 8.3 Evaporator/ Water container--------------------------------------------------------------------22 8.3.1 Cleaning instructions-----------------------------------------------------------------------------22 • 8.4 Collector and injectors-----------------------------------------------------------------------------23 • 8.5 Cleaning the inlet filters---------------------------------------------------------------------------24 • 8.6 Control of water leaks------------------------------------------------------------------------------24 9.
1. INTRODUCTION 1.1 WARNINGS This device must be installed by a specialist technician. Any modification necessary to the electrical installation for the perfect connection of the machine must be carried out exclusively by professionally qualified and authorised staff. ...
2. RECEPTION OF THE MACHINE Inspect the exterior of the packaging. If it is broken or damaged, complain to the haulier. To checky whether the machine is damaged, UNPACK IT IN THE PRESENCE OF THE HAULIER and make a record on the reception document, or on a separate document, of any damage that the machine may have suffered.
be cleaned according to the purity of the water. For small impurities, we recommend the installation of a 5 micron filter. b) Hard water: the ice will be less compact and the cubes may stick to each other. Some cubes may appear with white marks.
3.6 STACKING KIT In case of stacking 2 machines, a stacking kit is supplied, made up of the following parts: Reference Description Units Comments 8141 STACKING OUTLET Outlet assembly (Detail B) 8823 ASSEMBLY OF STACKING RAMP-PLATE Ice cube ramp assembly 3x1 mm interconnecting hose for machines 8824...
3.6.1 MACHINE STACKING To carry out the stacking, remove the top panel of the machine that is going to be placed below and the front panel as shown in the illustration. Once the top and front panels are removed, install the kit as shown in details A and B. To install the outlet, remove the plate that covers the ice outlet (remove fasteners and file the perimeter).
Page 11
The steps to assemble the ramps are shown below: 1. The two machines should already be stacked. 2. Remove both front covers. 3. Remove the three plastic caps from the riveted nuts to be able to screw. 4. Place the ramp 30681 and screw it, as shown in the image. 5.
3.8 REMOTE CONDENSER UNIT If you have purchased a machine with a remote condenser, follow the instructions for its installation. STEP 1: PLACING BOTH UNITS (REMOTE CONDENSER AND SPLIT MACHINE) IN ITS LOCATION CHECKING THE PROPER CONNECTIONS FOR EACH UNIT: REMOTE CONDENSER: ...
Page 14
Check the air direction through the remote condenser, always install the unit with the air direction out to the ambient when installed in a wall, to avoid condensed air returning to the condenser. If more than one unit is going to be installed, please located them to avoid the condensed air going from one unit to the other.
Page 15
INTERNAL UNIT: It needs an electrical supply (check label with power supply specifications). The unit comes with an electric cable, and no plug. Water supply: it needs a water tap nearby. The unit comes with a water hose, ¾” GAS connection, and two net filters.
Page 16
Do the refrigeration installation between the remote condenser and the split unit. Check always that each tube is in the correct position, and the pipes are not together (to avoid heat exchange between pipes. We advise to insulate the liquid line. ...
STEP 5: ONLY FOR GREATER DISTANCES THAN 5 METERS BETWEEN UNITS If the distance between the remote condenser and the split is greater than 5 meters, it is necessary to add some refrigerant. Add 40 grams per extra meter, up to 15 meters maximum. STEP 6: START UP ...
Page 18
4. START UP 4.1 PRIOR CHECK Is the machine level? Are the voltage and frequency as indicated on the plate? Are the drains connected and do they work? Is it connected to cold water? ** If the machine is air condensed, are the air circulation and the temperature of the premises right? MAXIMUM MINIMUM AMBIENT TEMP.
Page 19
5. OPERATION 5.1 OPERATING PRINCIPLE 1. When the start button is pressed, the machine begins with a starting timed period, during which the water inlet electro-valve (EA) is opened 2. After this timed start, the working cycle begins: 3. It starts with the detachment operation. 4.
9. Each entire cycle is considered to begin when the production time starts and ends when the detachment time has finished, at which point a new production cycle begins. *The hot gas electro-valve GC has to open during 5 seconds before the compressor starts. The remaining components are stopped, including the compressor.
Page 21
Production When the machine is working during the production time, the display will appear as follows: When the detachment has finished the screen will show a progress bar with the time remaining until the end of the cycle. It will also show the following text at the bottom of the screen: “Fabr.: -12ºC”, with the temperature indicated by the SC cycle probe.
Defrost After reaching the “tMmax” and the pump is operating, the screen will display the message “Defrost” and will show the progress bar for the set defrost pump time “tBdesescarche”. Defrost 5.2.3 MENUS The parameters of the machine can be adjusted, as required, on the display menu. The machine has 3 menus: Main menu: this menu is accessed by pressing the "Menu"...
Page 23
Status of inputs “On/off” “I1234” Status of outputs “On/off” “O1234” Cycle counter Exit Configuration menu: you can access it by pressing simultaneously for 3 seconds. You can access at any moment of operation or with the machine switched off. ...
5.3 PARAMETERISATION Electronic board Minimum Maximum Parameter Description 23/30 cc 65/68 cc 36/40 cc 48/52 cc factory value value settings Initial start time of machine start t after disconnection (open 02’00’’ 00’00’’ 02’00’’ 02’00’’ water inlet) Hot gas valve opening time for balancing pressures before balancing time activating the compressor...
6. SPECIFICATIONS 6.1 PRODUCTION TABLE PRODUCTION TABLE 220/50 25gr WATER °C AIR °C PRODUCTION TABLE 400/50 A/W 25gr WATER °C AIR °C PRODUCTION TABLE 220/60/3N AIR 25gr WATER °C AIR °C PRODUCTION TABLE 400/50 REMOTA AIR 25gr WATER °C AIR °C...
Page 26
PRODUCTION TABLE 220/50 AIR 36gr WATER °C AIR °C PRODUCTION TABLE 220/50 WATER 36gr WATER °C AIR °C PRODUCTION TABLE 400/50 AIR 36gr WATER °C AIR °C PRODUCTION TABLE 220/50 WATER 36gr WATER °C AIR °C...
Page 27
PRODUCTION TABLE 400/50 REMOTA AIR 36gr WATER °C AIR °C PRODUCTION TABLE 220/50 AIR 51gr WATER °C AIR °C PRODUCTION TABLE 220/50 WATER 51gr WATER °C AIR °C PRODUCTION TABLE 220/50 AIR 62gr WATER °C AIR °C...
Page 28
PRODUCTION TABLE 220/50 WATER 62gr WATER °C AIR °C PRODUCTION TABLE 400/50 AIR 62gr WATER °C AIR °C PRODUCTION TABLE 400/50 WATER 62gr WATER °C AIR °C PRODUCTION TABLE 400/50 REMOTA AIR 62gr WATER °C AIR °C ° ° Data obtained with amb. temp.=20 C, water inlet temp.=15 C and water quality=500ppm Maximum consumption obtained at ambient temperature = 43ºC, according to UNE standards for climate classification Class T (TROPICAL).
6.2 POWER CONSUMPTION, WATER CONSUMPTION AND REFRIGERANT CHARGE TOTAL COMPRESSOR ABS POWER MODEL INTENSITY POWER 400 A 3500 (380 / 50-60Hz) III 400 REMOTE 3500 400 A (230 / 60Hz) 3500 10.7 MODEL TOTAL CONSUMPTION 400 A 400 W 6.3 WEIGHTS & DIMENSIONS...
7. REGULATIONS 7.1 CONDENSER WATER VALVE PRESSURE SWITCH (WATER CONDENSATION) The pressure switch controls high pressure by opening and closing the condenser water valve. The differential is fixed at 1 bar (14 psi). The closed pressure should be 15 bar (214 psi), equivalent to an output temperature of the condensation water of 38º...
8. MAINTENANCE AND CLEANING INSTRUCTIONS AND PROCEDURES CAUTION: MAINTENANCE AND CLEANING OPERATIONS, AND ANY MALFUNCTIONS CAUSED BY THEIR OMISSION, ARE NOT INCLUDED IN THE WARRANTY. The machine will only continue to produce good-quality ice free of malfunctions if maintenance is properly performed.
8.1 WATER CONDENSER 1) Disconnect the machine. 2) Disconnect the water inlet or close the tap. 3) Disconnect the water inlet and outlet from the condenser. 4) Prepare a 50% solution of phosphoric acid and distilled or demineralised water (or a suitable product to clean the water condenser circuit).
5. Remove the overflows installed inside the containers by the back of the machine. (See illustration: 1) 6. Once the containers are emptied, put the overflows back in. 7. If the containers and evaporators are completely clean, you should run two washing cycles with water only to eliminate any remains of dirt left by the previous cycle.
6. Assemble the ice cube expulsion grille. (CAUTION: IT MUST BE FIRMLY SECURED TO THE SIDE ANCHORS). 7. Clean the curtain with phosphoric acid and rinse. 8. Install the curtain. Make sure that all the slats move freely. 9. Turn the machine on and discard the first batch of ice. 8.5 CLEANING THE INLET FILTERS They tend to become obstructed during the first few days that the machine is operating, particularly in newly plumbed facilities.
10.2 CYCLE PROBE Indicates the temperature of the cycle probe on the screen. If it is defective, the machine will stop and indicate “Cycle probe”. 10.3 AIR TEMPERATURE PROBE If, for any reason, the probe is defective, instead of indicating the temperature, it will indicate “_____”. This alarm will not affect the operation of the machine, as this function is purely for information purposes.
11. TABLE OF INCIDENTS PROBLEM PROBABLE CAUSE SOLUTION The machine is unplugged. Plug the machine in. electrical connection Check connections defective or in poor condition. connection cable. 1- No electrical component is working. Check whether the fan works and whether the condenser is High temperature alarm.
Page 38
Defective or badly connected hot Check and replace if necessary. gas valve. Increase pressure. (The problem sometimes Low water pressure. solved by removing the flow meter from the water inlet valve). Fan or condensation pressure switch Adjust settings or replace. malfunctioning.
Page 39
Water loss in container. The Repair water loss. pump loses prime. Obstructed injectors. Clean injectors. 6- Empty cubes with uneven edges and too white. Adjust the curtain slats or clean The curtain slats don’t close the axle (it may contain lime that properly, and water is lost.
12. TECHNICAL ANNEX 12.1 ELECTRONIC CONTROLLER 12.2 DESCRIPTION OF OUTPUTS Symbol Description Relay Fan and compressor supply. 10 A Drive pump supply. Water inlet electro valve supply during detachment. Hot gas electro valve supply during detachment.
Page 41
12.3 DESCRIPTION OF INPUTS Symbol Description Cycle probe. – temperature -50/+80 °C Ambient probe. – temperature -50/+80 °C Safety pressure switch. ON/OFF / NC contact / I min 25 mA Stock thermostat. ON/OFF / NC contact / I min 25 mA Flooding.
Page 42
USER INTERFACE 12.6 Main menu 12.6.1 Time setting 12.6.2 Programmer 12.6.3 Language Spanish English French Italian 12.6.4 Exit 12.7 Information menu 12.7.1 Ambient probe Temp. / Cycle probe Temp. 12.7.2 Last cycle production time / Last cycle complete time. 12.7.3 Instant time of current cycle / Remaining time of cycle 12.7.4 Current cycle: drainage 12.7.5 Inputs and outputs status 12.7.6 Complete cycle counter...
Page 43
12.6 MAIN MENU It can only be accessed when the machine is “OFF”. To access the main menu press the “MENU” button once. Once in the main menu the following options will appear: “Time setting” “Programmer”, “Language” and “Exit”. If you press the “MENU” button again when in the main menu you will leave this menu.
Page 44
If the start time is before the actual time, the programmer will begin the next day. Once the programmer is on, it will continue every day. Start: 88:88 End: 88:88 After returning to the main menu, to show the programmer being on, the screen will show a special character that can be chosen.
Page 45
12.6.3 LANGUAGE The language of all the texts shown on the display can be changed with this option. Select the language you want and press “OK” to save. This option will be saved even if the machine is turned off. Languages available: ...
Page 46
Amb.T Cyc.T +20ºC -12ºC 12.7.2 LAST CYCLE PRODUCTION TIME / LAST CYCLE COMPLETE TIME “Freez.t”. This menu will show information on the last cycle processed The last cycle production time will be shown on the screen in “h:mm:ss” The last cycle complete time will also be shown on the screen in “h:mm:ss” Both times on the same screen.
Page 47
Both times on the same screen. cur.F.t rem.F.t When the cycle is during the variable production time or cooling time, the remaining production time is not known, since the setpoint production temperature has not yet been reached. In this case the screen will not show the timer with the remaining production time “t.F.rest”. rem.F.t cur.F.t 12.7.4 CURRENT CYCLE: DETACHMENT INSTANT DETACHMENT TIME OF CURRENT...
Page 48
cur.H.t rem.H.t 00:00:25 When the machine reaches the setpoint detachment temperature, it will also show on screen the timer with the remaining time. cur.H.t rem.H.t 0:00:52 0:02:00 12.17.5 INPUTS/OUTPUTS STATUS It will show information on active inputs and outputs. “I 1 2 3 4” or “1 2 3 4” will appear on the top screen.
Page 49
Free input Outputs Compressor / Fan Pump Hot gas electr valve Water inlet electro valve 12.7.6 COMPLETE CYCLE COUNTER A counter will appear on the screen showing the total complete cycles the machine has completed. One cycle will be counted for each complete cycle time. Total Cycles 0000000 By pressing the “OK”...
Page 50
12.8 CONFIGURATION MENU Access is provided by simultaneously pressing “Up/Down” for 3 seconds. It can be accessed at any time with the machine on or with the machine off. It allows you to change the working parameters of the machine. Once in the menu, press the “Up/Down” button to view the different parameters available.
Page 51
12.8.3 SET DETACHMENT TIME The detachment time can be modified using the arrow buttons and is measured in minutes and seconds with a resolution of 1 second. The value can be changed with “Up/Down”. By pressing “OK”, you can store this parameter and go to the next one.
Page 52
The value can be changed with “Up/Down”. By pressing “OK”, you can store this parameter and go to the next one. The value will remain stored even if the machine is disconnected from the mains. water time 02:00 (mm:ss) 12.8.6 PUMP TIME DURING INITIAL DETACHMENT The pump time during initial detachment occurs at the start of each variable detachment time It is measured in minutes and seconds with a resolution of 1 second The value can be changed with “Up/Down”.
Page 53
fin.pump harv.t. 00:00 (mm:ss) 12.8.8 BALANCE TIME (HOT GAS) DURING START-UP The hot gas electro valve has to open during 5 seconds before the compressor starts. DO NOT CHANGE The value can be changed with “Up/Down”. By pressing “OK”, you can store this parameter and go to the next one.
Page 54
start t. 02:00 (mm:ss) 12.8.10 MINIMUM DOWNTIME DUE TO FULL STOCK The minimum downtime due to full stock will be 2 minutes by default. It is measured in minutes and seconds with a resolution of 1 second. The value can be changed with “Up/Down”. By pressing “OK”, you can store this parameter and go to the next one.
Page 55
min.security t. 60:00 (mm:ss) 12.8.12 MAXIMUM VARIABLE DETACHMENT TIME The maximum variable detachment time will measure the maximum time the machine has to wait to produce an alert without reaching the setpoint detachment temperature. It is measured in minutes and seconds with a resolution of 1 second. The value can be changed with “Up/Down”.
Page 56
max. Freez. t. 60:00 (mm:ss) 12.8.14 MINIMUM VARIABLE PRODUCTION TIME The minimum variable production time will measure the minimum time the machine has to wait to start production. It is measured in minutes and seconds with a resolution of 1 second. The value can be changed with “Up/Down”.
Page 57
max. machine t 00:00 (hh:mm) 12.8.16 DEFROST PUMP TIME The defrost pump time starts when the maximum machine time has finished. It is measured in minutes and seconds with a resolution of 1 second. The value can be changed with “Up/Down”. By pressing “OK”, you can store this parameter and go to the next one.
Page 58
By default: OK? cancel: MENU If you press “OK”, all the values will have the default settings and you will go back to the configuration menu. If you press “MENU”, you will leave this option without making any change and return to the configuration menu. 12.8.20 EXIT Select this option to leave the Configuration Menu and return to the main screen.
Page 59
3. 400 A 380 V/ 50 -60 Hz/ III STACKED -------------------------------------------------------------------3 4. 400 A REMOTE 380 V/ 50 -60 Hz/III--------------------------------------------------------------------4 3. 400 A 380 V/ 50 -60 Hz/ III STACKED REMOTE -------------------------------------------------------5 1. 400 A 220 V/ 50-60 Hz/ I------------------------------------------------------------------------------------6 7.
Need help?
Do you have a question about the 400 A and is the answer not in the manual?
Questions and answers