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Table of Contents
Summary of Contents for SealMaster R-1
- Page 1 S:\Engineering\13-Operator Manuals\Current\CHIPSPREADER_V2.0_APR2019.docx...
- Page 2 R-1 AGGREGATE CHIP SPREADER Owner’s Manual Version 2.0 Issue Date: April 2019 Effective Date: April 2019 Version Date Changes Approval Original Issue 4/19 New Format and Updates S:\Engineering\13-Operator Manuals\Current\CHIPSPREADER_V2.0_APR2019.docx...
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Page 3: Table Of Contents
SealMaster® LIMITED WARRANTY ....................... 3 SAFETY PRECAUTIONS AND CAUTIONS ....................... 4 PRECAUTIONS ............................4 CAUTIONS ..............................4 R-1 AGGREGATE CHIP SPREADER ......................... 5 MODEL R-1 ..............................5 SET UP ............................... 5 LUBRICATION ............................7 TRANSMISSION DRIVE TRAIN: PICTURE 1 ..................... 8 SPIRAL ROLLER DRIVE: PICTURE 2 ...................... -
Page 5: Sealmaster® Limited Warranty
(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the defective part or parts. -
Page 6: Safety Precautions And Cautions
SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS • Always wear eye and ear protection, and gloves. • Be aware of all CAUTION, WARNING, DANGER signs on the unit. • Read all Owners Manuals that come with this unit. • Make sure the operator is familiar with units’ operation. CAUTIONS •... -
Page 7: Aggregate Chip Spreader
R-1 AGGREGATE CHIP SPREADER MODEL R-1 When you receive your MODEL R-1 from the factory, it may be packed in many different ways. This is due to the rules of different Common Carriers. In general, this manual will try to explain how to set up your machine, from the shipping skid, lubricate, operate, maintain, and store it. - Page 8 R-1 AGGREGATE CHIP SPREADER The truck hitch should now be mounted to the rear cross member of the truck frame. A diagonal brace is recommended with this type of hitch but is not furnished due to the wide variance in truck frames (see illustration). Clamp the truck hitch to the rear cross member, drill the mounting holes, and bolt it in place.
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Page 9: Lubrication
R-1 AGGREGATE CHIP SPREADER LUBRICATION On this type of bearing assembly use a low pressure grease gun. Add grease until a fine bead of grease appears around the seal on the front of the bearing. Too much grease or too much pressure of the grease could damage this seal. -
Page 10: Transmission Drive Train: Picture 1
R-1 AGGREGATE CHIP SPREADER TRANSMISSION DRIVE TRAIN: PICTURE 1 CHAIN CLUTCH SHIFT YOKE SHIFTER ROLLER SPROCKET SHAFT CLUTCH SPROCKET SHAFT DRIVE CLUTCH SHAFT SLIDING DRIVE CLUTCH GEAR GEAR DRIVE SPIRAL ROLLER DRIVE: PICTURE 2 CHAIN ROLLER #80 HITCH WELD TRUCK HITCH: PICTURE 3... -
Page 11: Operation
R-1 AGGREGATE CHIP SPREADER OPERATION When preparing for the daily spreading operation a quick inspection of the spreader is suggested. Be sure the truck hitch WARNING: draw bar is Stand at the end of the spreader hopper to avoid in the set of being crushed between the truck and the spreader. -
Page 12: Maintenance
R-1 AGGREGATE CHIP SPREADER Normal spreading speeds are from 1 to 3 miles per hour, depending on the material being spread, depth of blanket, or type of base to be covered. Streaking of the blanket usually is caused by large lumps in the hopper between the feed roller and the feed gate. -
Page 13: Trouble Shooting Guide
R-1 AGGREGATE CHIP SPREADER TROUBLE SHOOTING GUIDE POSSIBLE CAUSES/SOLUTIONS PROBLEM DRIVE CHAIN BROKEN / REPLACE CHAIN CHAIN OFF OF A SPROCKET / REINSTALL CHAIN GEAR TEETH BROKEN / REPLACE GEAR FEED ROLLER DOES NOT OPERATE CLUTCH NOT ENGAGING / REPLACE OR REPAIR CLUTCH... -
Page 14: Storage
R-1 AGGREGATE CHIP SPREADER STORAGE Perform all required maintenance and lubrication procedures. Coat all shafts with grease. Clean and paint all exposed parts. Block spreader up off the ground or turn upside down and deflate tires. NOTE: Normal tire pressure is 100 pounds. -
Page 15: Idler Axle & Balance Rollers
R-1 AGGREGATE CHIP SPREADER IDLER AXLE & BALANCE ROLLERS BALANCE ROLLER TIRE & TUBE ASSEMBLY SHAFT SPLIT RIM WHEEL ASSEMBLY SHAFT IDLER AXLE PILLOW BLOCK BRG. PARTS LIST ITEM PART NO. QTY. DESCRIPTION 10’ P435A004 BEARING – PILLOW BLOCK P576A008 WHEEL –... -
Page 16: Drive Train
R-1 AGGREGATE CHIP SPREADER DRIVE TRAIN CHAIN COUPLINGS FLANGE BRG. 1-1/2” FLANGE BRG. 1-1/4” SHIFT YOKE SHIFTER CLUTCH SHAFT SPROCKET CHAIN ROLLER CLUTCH SPROCKET SHAFT DRIVE CLUTCH SHAFT SLIDING DRIVE CLUTCH GEAR GEAR DRIVE... - Page 17 R-1 AGGREGATE CHIP SPREADER DRIVE TRAIN BOTTOM COVER TIRE & TUBE PILLOW SPLIT RIM BLOCK BRG. ASSEMBLY WHEEL SHAFT DRIVE AXLE...
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Page 18: Parts List
R-1 AGGREGATE CHIP SPREADER DRIVE TRAIN PARTS LIST ITEM PART NO. QTY. DESCRIPTION 10’ 44696 SHAFT – DRIVE AXLE 9599 HUB – WHEEL P577A003 SPLIT RIM ASSEMBLY P576A008 WHEEL – TIRE ONLY P574A003 TUBE P435A004 BEARING – PILLOW BLOCK 1-1/2”... -
Page 19: Drive Train And Shifter
R-1 AGGREGATE CHIP SPREADER DRIVE TRAIN AND SHIFTER SHIFT LEVER HANDLE FEED GATE BAR-SECTOR BACKING CLUTCH SHIFT LEVER SECTER LINKAGE ASSEMBLY FEED GATE SECTOR LEVER CHAIN BEARING BRACE ROLLER #80 FLANGE SECTOR SHIELD - CHAIN SPROCKET SPROCKET HANGER 19T #80... -
Page 20: Parts List
R-1 AGGREGATE CHIP SPREADER DRIVE TRAIN AND SHIFTER FEED ROLLER 10’ FEED GATE 10’ PARTS LIST ITEM PART NO. QTY. DESCRIPTION 2128 SPACER 3/8 PIPE X 7/8 44814 BAR – SECTOR BACKING 44719 SECTOR – FEED GATE 10273 WELDMONT - CLUTCH LEVER SECTOR... -
Page 21: Truck Hitch
R-1 AGGREGATE CHIP SPREADER INNER TRUCK HITCH JACK SCREW TUBE WELD UNIVERSAL JOINT OUTER TUBE WELD TUBE PIN LIFT ARM HITCH PIN & SNAP RING BELT BOLTING HITCH WELD PLATE FLANGE BEARING SPRING CRANK CRANK SHAFT RELEASE HANDLE 10’... - Page 22 R-1 AGGREGATE CHIP SPREADER TRUCK HITCH HITCH SHAFT TRUCK HITCH WELDMENT ONLY TRUCK HITCH COMPLETE ASSEMBLY HITCH PIPE JACK SCREW UNIVERSAL JOINT SHAFT COLLAR THRUST BEARING...
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Page 23: Parts List
R-1 AGGREGATE CHIP SPREADER TRUCK HITCH PARTS LIST ITEM PART NO. QTY. DESCRIPTION 44723 BELT – 10’ 44731 TRUCK HITCH – (COMPLETE) 44732 WELDMONT – TRUCK HITCH 44736 HITCH SHAFT 44734 HITCH PIPE 6892 SUPPORTING TUBE PIN P1046A001 SNAP RING... -
Page 24: Auger
R-1 AGGREGATE CHIP SPREADER AUGER TILTING HANDLE AUGER CLUTCH ASSEMBLY BRONZE BEARING DRIVE SHAFT CHAIN SHIELD... - Page 25 R-1 AGGREGATE CHIP SPREADER AUGER DRIVE SHAFT SPROCKET HARD IRON AGITATOR RH 10’ 19T #80 ROLLER CHAIN SNAP RING CENTER SHAFT STRAP CHAIN SPROCKET AGITATOR LH 10’ TIGHTENER 12T #80 IDLER SHAFT FLANGE BEARING...
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Page 26: Parts List
R-1 AGGREGATE CHIP SPREADER AUGER PARTS LIST *ITEMS 3 THRU 4 INCLUDED IN ITEM 2 ITEM PART NO. QTY. DESCRIPTION 11497 WELDMONT – CHAIN SHIELD 44799* AUGER CLUTCH ASSEMBLY COMPLETE 44800 BEARING – BRONZE 44801 SLIDING JAW 44802 SHIFTER YOKE... -
Page 27: Trailer Assembly- Optional
R-1 AGGREGATE CHIP SPREADER TRAILER ASSEMBLY- OPTIONAL TRAILER HAIR PIN ASSEMBLY RATCHET COMPLETE JACK HITCH TONGUE PIVOT SHAFT WHEEL JACK TIRE HITCH TONGUE HAIR PIN TIRE & WHEEL ASSEMBLY AXLE JACK WELDMENT WELDMENT WHEEL BEARING KIT 1-2-3-4-5-7-8 HUB ASSEMBLY HUB ONLY... -
Page 28: Parts List
R-1 AGGREGATE CHIP SPREADER TRAILER ASSEMBLY- OPTIONAL PARTS LIST ITEM PART NO. QTY. DESCRIPTION 10289 TRAILER ASSEMBLY – COMPLETE P697A001 RATCHET JACK P1045A004 HAIR PIN 10268 HITCH TONGUE 44765 JACK WELDMENT – HYD. P692A002 JACK ONLY 44825 AXLE – WELDMENT... -
Page 29: Operator's Platform
R-1 AGGREGATE CHIP SPREADER OPERATOR’S PLATFORM TAILGATE CATCHER CATWALK 10’ BLOCK OFF PLATE – 24” BLOCK OFF PLATE – 12” PARTS LIST ITEM PART NO. QTY. DESCRIPTION 44674 TAILGATE CATCHER 44738B BLOCK OFF PLATE – 24” OPTIONAL 44737B BLOCK OFF PLATE – 12”...
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