Table of Contents Preface. Chapter 1 Safety Precautions 1.1 Before Supplying Power to the Inverter 1.2 Wiring 1.3 Before Operation 1.4 Parameters Setting 1.5 Operation 1.6 Maintenance, Inspection and Replacement 1.7 Disposal of the Inverter Chapter 2 Model Description 2.1 Nameplate Data. 2.2 Inverter Models-Motor Power Rating Chapter 3 Environment and Installation 3.1 Environment...
Preface The MA 510 product is an inverter designed to control a three -phase induction motor. Please read this manual carefully to ensure correct operation , safety and to become familiar with the inverter functions. The MA510 inverter is an electrical / electronic product and must be installed and handled by qualified service personnel.
Chapter 1 Safety Precautions 1.1 Before Supplying Power to the Inverter Warning The main circuit must be correctly wired . For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U /T1, V/T2, W/T3 must only be used to connect the motor .
1.2 Wiring Warning Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals. Wiring must be performed by a qualified personnel / certified electrician. Make sure the inverter is properly grounded. (200V Class: Grounding impedance shall be less than 100Ω.
1.3 Before Operation Warning Reduce the carrier frequency (parameter P0-14) If the cable from the inverter to the motor is over 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout.
1.5 Operation Warning Do not connect or disconnect the motor during operation. This will cause the inverter to trip and may cause damage to the inverter. Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no run command is active upon resetting the alarm or fault, otherwise accidents may occur.
1.6 Maintenance, Inspection and Replacement Warning Wait a minimum of 5 minutes after power has been turned OFF before starting an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc. Wait a minimum of 15 minutes while inverter is over 20HP. Never touch high voltage terminals in the inverter.
(4) Check that the input voltage range meets the input power requirements. (5) Ensure that the motor HP matches the motor rating of the inverter. Model Identification MA510 4 025 MA510 series Motor Rating: Voltage Rating: 001 : 1HP 2 : 220 v...
Rated Rated Input Rated Compatible Model Number input output Voltage Power Motor current current MA510-4040 MA510-4050 MA510-4060 MA510-4075 3-phase MA510-4100 380V -+ MA510-4125 MA510-4150 MA510-4175 MA510-4215 MA510-4250 Chapter 3 Environment and Installation 3.1 Environment The installing environment of the inverter directly affects its functions and the service life. Therefore, the installation environment must meet the following conditions: Applicable environment (-10~40°...
3.2 Installation Installation site The product shall be installed in the environment for easy operation, avoiding to be exposed to the following environments: Avoid direct sunlight Avoid rain drops or wet environment Avoid oil mist and salt erosion Avoid corrosive liquid and gas Avoid dust, lint fibers, and small metal filings.
3.2.2 External View and part description cover cover bracket Air vent for capacities below 25 HP...
Page 13
The keypad bracket The keypad shield plate Control board terminals of the main circuit Control terminals inlet of the control cable Installation holes Cover Installation holes of the cover Air vent for capacities above( and include ) 25 HP...
3.2.3 Unpacking inspection Caution Don't install or use any inverter that is damaged or has fault parts, otherwise physical injury may occur. check the following items after unpacking the inverter 1. Inspect the entire exterior of the inverter and motor to ensure there are no scratches or other damage caused by the transportation 2.
Page 15
Warning Only qualified people are allowed to operate on the drive device/system. Ignoring the instructions in "warning" may cause serious physical injury or death or property loss. 1 . After the power is cut off, while the “CHARGE” indicator of the inverter is still on, it means the discharge of the capacitor has not been completed.
3.3 Inverter Wiring 3.3.1 Wiring Peripheral Power Devices Examples for wiring the periphery devices of MA510 are shown in the following: Power supply Electromagnetic contactor : It can not add for general use. However for the application requiring Circuit breaker external sequence control or automatic restart function power cut, is required.
3.3.2 General Wiring Diagram The following is the standard wiring diagram for the MA510 inverter.Locations and symbols of the wiring terminal block might be different due to different models. For Inverters 18.5 Kw...
*1 : Only the master circuit of 380 V 1~20HP (included) or models of lower capacity with built-in braking resistor provide terminal PB.The braking resistor can be connected directly between (+) and PB. The wire length of the braking resistor should be less than 5m. Please pay attention to safty prevention and smooth ventilation when installing braking resistors because the temperature will rise for the heat releasing.
Page 19
2 ~ 3 HP , 380 V 5 ~ 7.5 HP , 220 / 380 V 10 ~ 20 HP , 380 V / 10HP 220 V 25 ~ 150 HP , 380 V / 15 ~ 20 HP 220V 175 ~ 250 HP , 380 V Control Circuit Terminals...
Page 20
Terminal function Signal level Type Terminal ON-OFF signal input, 24VDC,8mAoptocoupler isolation Digital (maximum voltage of 30Vdc, input S1~S7 optical coupling with PW Input impedance of 3.3kΩ ) and COM Digital signal SOURCE ±15%, (+24v) sharing point (PW switched to SOURCE ) Power Maximum output current: 150mA ( Common terminal of Digital...
Page 21
Terminal function Signal level Type Terminal RO1 common RO1A RO1 normally close(NC) RO1B Contact capacity : RO1 normally open(NO) RO1C Relay Output RO2 common RO2A 250V / 3A DC 30V / 1A RO2 normally close(NC) RO2B RO2 normally open(NO) RO2C *If the external power supply is needed , disconnect (+24v) with PW terminal and connect external power supply **Using of PW to set sink or source mode...
Page 22
Description Jumper It is porhibited to be connected together , otherwise it will cause inverter J2 , J4 malufanction. switch between 0~10v and 0~20mA Input V connect to GND means voltage input I connect to GND means current input switch between 0~10v and 0~20mA Output J15 and V connect to GND means voltage output above...
3.3.4 Wiring Precautions For the external wiring of the control terminal, please attention to the followings: Use shield or twisted-pair cables to connect control terminals. The cable connected to the control terminal should be left away from the main circuit and strong current circuits (including power supply cable, motor cable, relay and contactor connecting cable) at least 20cm , and parallel wiring should be avoided.
Page 24
For the wiring of the main circuit terminal, please attention to the followings: It doesn’t need to consider the phase sequence for input power R, S, T. Prohibit connecting U,V and W of inverter output terminals to AC power. Inverter output terminal U, V and W are connected to the motor terminal U, V, W. If the inverter executes forward rotation instruction while the motor rotates in reversal direction, simply exchange any two wires of U, V, W is enough.
Page 25
Determine wire size: When choosing wire, a consideration of the voltage drop caused by the wire is a must. Voltage drop is calculated as shown below. In general, the voltage drop shall be controlled below 2% of the rated voltage. Voltage drop between wires (V) = × wire resistance (Ω...
Chapter 4 Keypad and Programming Functions Name Function Description Enter or escape from the first level menu Display function/Escape Progressively enter menu and confirm parameter Read enter key Progressively increase data or function codes Digital modify key Progressively decrease data or function codes Digital modify key In parameter setting mode , press this button to select the bit to be modified in in other modes cyclically...
Page 27
Name Function Description Start to run the inverter in keypad control mode Run key In running status, registered by P7.04, can be used to stop the inverter. When fault alarm, can be used to Stop / Reset key reset the inverter without any restriction Determined by function code P7.03 : 0 : Display status switching 1 : Jog operation...
Function indicator Description Extinguished : Normal operation status Flickering : Over load pre-warning status Light on : Fault of the inverter Frequency unit Current Unit Voltage unit Rotating speed unit Percentage 4.4.1 Keypad Operation Description 4.4.1.1 Parameter setting Press either the or the can return to the second - level PRG/ESC...
Page 29
Under the third - level menu , if the parameter has no flickering bit, it means the function code can not be modified. The possible reasons could be: this function is not modifiable parameter, such as actual detected parameter operation records and so on. this function is not modifiable in running mode.
Chapter 6 Braking resistor Input Braking used Braking Model Number used number Voltage Resistor number Unit MA510-2002 260W/130Ω ---- MA510-2003 260W/80Ω ---- MA510-2005 400W/48Ω ---- MA510-2008 550W/35Ω ---- MA510-2010 780W/26Ω ---- MA510-2015 1100W/17Ω ---- 3-phase 220V -+ MA510-2020 1800W/13Ω ---- MA510-2025 2000W/10Ω...
Page 35
Rated Rated Input Rated Compatible Model Number input output Voltage Power Motor current current MA510-4100 9600W/13.6Ω MA510-4125 9600W/13.6Ω MA510-4150 9600W/13.6Ω MA510-4175 3000W/4Ω MA510-4215 3000W/4Ω MA510-4250 4000W/3Ω In the installation of braking module and braking resistor, you needs to keep an appropriate distance from the inverter, and maintain a good ventilation of the installation environment.
Chapter 7 Parameters List Parameter group Name P0 Group Basic function P1 Group Start and Stop Control P2 Group Motor Parameters P3 Group Vector Control P4 Group V/F Control P5 Group Input Terminals P6 Group Output Terminals P7 Group Human and Machine Interface P8 Group Enhanced Function P9 Group...
P0 Group:Basic function Function Setting Name Description Default 0: V/F control 1: Sensorless vector control P0.00 Control 2:Torque control (sensorless vector control) 0: Keypad (LED extinguished) command 1: Terminal (LED flickering) P0.01 source 2: Communication(LED lights on) 0:Valid, save UP/DOWN value when Power off Keypad and 1: Valid, do not save UP/DOWN...
Page 38
Function Setting Name Description Default 0: keypad 1: AI1 2: AI2 Frequency A 3: HDI P0.07 command 4: simple PLC source 5: Multi-stage speed 6: PID 7: Remote communication 0: AI1 Frequency B P0.08 command 1: AI2 Source 2: HDI 0: maximum frequency frequency B P0.09...
Page 39
Function Setting Name Description Default 0: Invalid P0.15 1: valid all the time function 2: only valid in deceleration 0: No action Motor P0.16 parameters 1: Rotation autotuning autotuning 2: static autotuning 0: No action Restore P0.17 1: Restore factory setting P0.17 P0.17 parameters...
Page 40
Function Setting Name Description Default Deceleration 1: reserved mode 0: Decelerate to stop P1.06 Stop mode 1: Coast to stop Starting frequency 0.00 P1.07 0.00~P0.03 0.00Hz ~ P0.03 of DC braking Waiting P1.08 time before 0.0~50.0s 0.0~50.0 0.0s DC braking DC braking P1.09 0.0~150.0s...
Page 41
Function Setting Name Description Default Delay time 0.0~3600.0s (valid P1.13 when P1.12=2) for restart 3600.0 Restart after 0: Disabled P1.14 power off 1: Enabled Waiting 0.0~3600.0s (valid P1.15 time of 0.0s when P1.14=1) restart 3600.0 Terminal detection 0: Disabled selection P1.16 when power 1: Enabled...
Page 42
Function Setting Name Description Default Motor stator 0.001 Depend on P2.06 0.001~65.535Ω resistance ~ 65.535 model Motor rotor 0.001 Depend on P2.07 0.001~65.535Ω resistance ~ 65.535 model Motor Depend on leakage P2.08 0.1~6553.5mH ~ 6553.5 model inductance Motor Depend on leakage P2.09 0.1~6553.5mH...
Page 43
Function Setting Name Description Default P3.02 P3.02~P0.03 (the switching P3.05 10.00Hz Maximum frequency) P0.03 point 2 Slip compensatio P3.06 50.0%~200.0% 50~200 100% n rate of VC G model: 150.00% Torque 0.0~200% (the P3.07 0.0~200.0 upper limit rated current of the inveter) P model: 120.00% 0: Keypad (corresponds to P3.09)
Page 45
Function Setting Name Description Default 0: Disabled Auto energy P4.10 saving 1: Enabled selection Low- frequency P4.11 0~10 threshold of 0~10 restraining oscillation High-frequen cy threshold P4.12 0~10 0~10 of restraining oscillation Boundary of 0.00 P4.13 restraining 30.00Hz 0.0~P3.03 ~ P0.03 oscillation P5 Group: Input Terminals 0: High speed pulse input...
Page 46
Function Setting Name Description Default 10: UP command S6 Terminal P5.06 0~39 function 11: DOWN command 12: Clear UP/DOWN S6 Terminal P5.07 0~39 function 13: Switch between A and B 14: Switch between A and A+B 15: Switch between B and A+B 16: Multi-step speed reference1 17: Multi-step speed reference2 18: Multi-step speed reference3...
Page 47
Function Setting Name Description Default 0: 2-wire control mode 1 1: 2-wire control mode 2 Terminal P5.10 control mode 2: 3-wire control mode 1 3: 3-wire control mode 2 UP/DOWN P5.11 setting 0.01~50.00Hz/s 0.01~50.00 0.50Hz/s change rate Al1 lower P5.12 0.00V 0.00V~10.00V -10.00~10.
Page 51
Function Setting Name Description Default HDO upper P6.17 100.00% 0.00%~100.00% 0.000~100. limit HDO upper limit P6.18 0.0~50.0KHz 50.00KHz 0.000~50.0 correspondin g output P7 Group: Human and Machine Interfaces User P7.00 0~65535 0~65535 password Reserve P7.01 Reserved Reserved Reserve P7.02 Reserved Reserved 0: Display status switching 1: Jog...
Page 52
Function Setting Name Description Default 3: Both display and key valid. 0~0XFFFF BIT0: running frequency BIT1: reference frequency BIT2: DC bus voltage Running BIT3: Output voltage status P7.06 BIT4: Output current 0X07FF 0~0XFFFF display BIT5: Rotation speed selection 1 BIT6: Line speed BIT7: Output power BIT8: Output torque BIT9: PID preset...
Page 53
Function Setting Name Description Default 0~0XFFFFF BIT0: Reference frequency BIT1: DC bus voltage BIT2: Input terminal status BIT3: Output terminal status BIT4: PID preset Stop status BIT5: PID feedback P7.08 display 0~0XFFFF 0x00ff BIT6: AI1 selection BIT7: AI2 BIT8: HDI frequency BIT9: Step No.of PLC or multi-step BIT10: Torque setting value...
Page 54
Function Setting Name Description Default Software P7.13 version Inverter Depend on P7.14 0.4~3000.0KW 0.4~3000.0 rated power model Inverter Depend on P7.15 0.0~6000.0A 0.0~6000.0 rated current model Accumulated P7.16 0~65535h running time 0: Not fault Third latest P7.17 fault type 1: IGBT Ph-U fault(OUT1) 2: IGBT Ph-V fault(OUT1) Second 3: IGBT Ph-W fault(OUT1)
Page 55
Function Setting Name Description Default 13: Input phase failure failure(SPO) 14: Output phase failure(SPO) 15: Rectify overheat (OH1) 16: IGBT overheat (OH2) 17: External fault (EF) 18: Communication fault(CE) 19: Current detection fault(ITE) 20: Autotuning fault (TE) 21: EEPROM fault (EEP) 22: PID feedback fault (PIDE) 23: Braking unit fault (BCE) 24: Running time arrival (END)
Page 56
P8 Group: Enhanced Function Function Setting Name Description Default Depend on Acceleration P8.00 0.1~3600.0s 0.1~3600.0 time 1 model Depend on Deceleration P8.01 0.1~3600.0s 0.1~3600.0 time 1 model Depend on Acceleration P8.02 0.1~3600.0s 0.1~3600.0 time 2 model Depend on Deceleration P8.03 0.1~3600.0s 0.1~3600.0 time 2...
Page 57
Function Setting Name Description Default Jitter P8.13 1.00% 0.0~50.0% 0.0~50.0 frequency Rise time of P8.14 5.0s 0.1~3600.0s 0.1~3600.0 traverse Fall time of P8.15 5.0s 0.1~3600.0s 0.1~3600.0 traverse Auto reset P8.16 times P8.17 0.1~100.0s 1.0s Reset interval 0.1~100.0 Preset count P8.18 P8.19~65535 P8.19~655 value...
Page 59
Function Setting Name Description Default Sampling P9.07 0.01~100.00s 0.00% 0.00~100.0 cycle (T) Bias limit 0.0~100.0% P9.08 0.0~100.0 0.00% Feedback lost 0.0~100.0 P9.09 0.0~100.0% 0.00% detecting value Feedback lost P9.10 0.0~3600.0s 0.0~3600.0 1.0s detecting time PA Group: Simple PLC and Multi-step Speed Control 0: Stop after one cycle PA.00 Simple PLC...
Page 62
Function Setting Name Description Default Step PA.33 0.0~6553.5s(h) 0.0s 0.0~6553.5 running time ACC/DEC PA.34 0~0XFFFF time selection 0~0XFFFF for step 0~7 ACC/DEC time PA.35 0~0XFFFF 0~0XFFFF selection for step 8~15 0: restart from step 0 Simple PLC PA.36 restart 1: Continue from paused step selection 0: Second PA.37...
Page 63
Function Setting Name Description Default Motor overload 20.0%~120.0% Pb.03 100.00% 20.0~120.0 protection (rated current of the motor) current Threshold of 70.0.0~110.0% Pb.04 80.00% 70.0~110.0 trip-free (standard bus voltage) Decrease 0.00~P0.03 (the Pb.05 rate of trip- 0.00~P0.03 0.00Hz/s Max. frequency) free Over- 0: Disabled Pb.06...
Page 64
Function Setting Name Description Default 0: No detection 1: Valid detection of overtorque during running,then continue running 2: Valid detection of overtorque during running,then warning Selection of Pb.11 overtorque and stop (OL3) 3: Valid detection of overtorque during constant speed running , then continue running 4: Valid detection of overtorque during constant speed running,...
Page 65
Function Setting Name Description Default 0: 1200BPS 1: 2400BPS 2: 4800BPS Baud rate PC.01 selection 3: 9600BPS 4: 19200BPS 5: 38400BPS 0: RTU, 1 start bit, 8 data bits, no parity check, 1 stop bit. 1: RTU, 1 start bit, 8 data bits, even parity check, 1 stop bit.
Page 66
Function Setting Name Description Default according to P1.06(if P0.03=2) 3: No alarm but stop according to P1.06 Unit`s place of LED 0: Response to writing 1: No response to writing Ten`s place of LED Response PC.06 00~11 action 0: Reference not saved when power off 1: Reference saved when power off...
8-TROUBLE SHOOTING fault messages including the possible cause and corrective actions.This chapter tells how to reset faults and view fault history.It also lists all alarm and 8.1 Fault and Trouble shooting Fault Reason Solution Fault Type Code 1. Acc time is too short. 1.
Page 68
Fault Reason Solution Fault Type Code 2. Restart the running motor 2.Avoid restart-up after stopping acceleration after sudden power loss. 1. Dec time is too short. 1.Increase the Dec time Over- voltage 2.Increase the energy-consuming 2.The inertia of the load is big. when components deceleratio...
Page 69
Fault Reason Solution Fault Type Code 1. Check input power Input Phase loss or fluctuation of phase loss input R,S,T 2. Check installation distribution U,V,W phase loss 1. Check the output distribution Output input(or serious 2. Check the motor and cable phase loss asymmetrical three phase of the load)
Page 70
Fault Reason Solution Fault Type Code 1. Set proper baud rate 1. The baud rate setting is incorrect. 2. Press STOP/RST to reset and Communic ation ask for help 2.Communication fault 3. Check the communication 3.The communication is off connection distribution for a long time.
Page 71
Fault Reason Solution Fault Type Code 1. Braking circuit fault or 1.Check the braking unit and change damage to the braking pipes new braking pipes Braking unit fault 2.The external braking 2.Increase the braking resistor resisitor is a little low Time reach of 1.Trial time arrival 1.
Need help?
Do you have a question about the MA510 Series and is the answer not in the manual?
Questions and answers