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INSTALLATION GUIDANCE
Team Biland Kart-Power AG
Tel.+41 (0) 34 420 / 62 90
Fax+41 (0) 34 420 / 62 91
World – Logistik – Center
Eberhard Hoeckle GmbH
Spare Parts:
Tel.+49 (0) 7473 / 373 164
Fax+49 (0) 7473 /4014
R&D:
Tel.+49 (0) 7473 / 373 158
Fax+49 (0) 7473 / 373 / 172
Central Office:
Tel.+49 (0) 7473 / 373-0
Fax+49 (0) 7473 / 22661
SA250
Buchmattstrasse 19
CH-3400 Burgdorf / Switzerland
Email :
info@kart-power.com
Internet:
www.kart-power.com
Karl Jaggy Str.44
D 72116 Mössingen / Germany
E-Mail:
wagner@hoeckle.de
E-Mail:
biland-technik@hoeckle.de
E-Mail:
info@hoeckle.de
Internet:
www.hoeckle.de
V01-2004
V01-2004
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Summary of Contents for Team Biland SA250
- Page 1 INSTALLATION GUIDANCE SA250 Team Biland Kart-Power AG Buchmattstrasse 19 CH-3400 Burgdorf / Switzerland Tel.+41 (0) 34 420 / 62 90 Email : info@kart-power.com Fax+41 (0) 34 420 / 62 91 Internet: www.kart-power.com World – Logistik – Center Eberhard Hoeckle GmbH Karl Jaggy Str.44...
- Page 2 Type 2 Type 1 1 X preassembled radiator and oiltank package 2 X watertube with preassembled 90° ellbows and spring clamps type 2 Or 1 X watertube assembly type 1 1 X 90° water ellbow 1 X coupling tube 6 X spring clamps for water hose 1 X feed oil hose 4 X spring clamp for oil hose 1 X wiring loom including starter panel plate 1 X battery bracket kit 1 X battery...
- Page 3 Wiring loom Fix battery bracket and wiring loom as shown at the pictures Fix relay bracket at the chassis or at the front engine bracket Also you can fix the starter panel at the front side of the seat Cable for oil pressure Fix oil pressure lamp at the steering wheel V01-2004...
- Page 4 Wiring loom Check for a good solution for chain tensioner as example V01-2004...
- Page 5 Fix enginge at the frame and fix the cables as shown at the pictures To kill cable from the ignition coils To starter engine + To ground at the starter engine To oilpressure switch Cable (brown) to oilpressure switch at the front side of the engine V01-2004...
- Page 6 Wiring loom Ground – (black) to starter engine Power +(red) to starter engine Connectors kill cable Throttle cable V01-2004...
- Page 7 Mounting of radiator / oiltank package Fit radiator bracket at chassis side as shown in the picture Check the nesseary hight of the bracket-> The top side of the radiator must be 20 to 30 mm higher as the engine! Use a saw to cut the bracket to the correct length and drill a hole (6,2 mm) into the bracket as shown V01-2004...
- Page 8 Mounting of radiator / oiltank package Preassemble the water(90° ellbows to radiator side) and oil hoses and fix it with the spring clamps Use a saw to cut the 2 .bracket To the correct length for your Chassis, drill a hole for the screw you want to use (6 or 8 ) and fit it to the chassis V01-2004...
- Page 9 Mounting of oil feed hose Fix the feed oil hose from the bottom side of the oil tank at the chassis as shown at the pictures routed between the engine brackets to the right side of the engine and fix the oil hose at the front engine bracket to avoid touching starter gear Cut the feed oil hose (oil tank to oil pressure pump) to the...
- Page 10 Mounting of oil feed hose To avoid touching oil hose at the rear axle fix the oil hose by using a tie rap at the place where the ground cable is fitted at the starter engine Fix the fuel tube as shown and pay attention that there are no kinks and the fuel tube will be placed in a...
- Page 11 Mounting of oil return hose Cut the return oil hose (engine to oil tank top side) to lengh that’s nesseary for your chassis, preassemble the spring clamp and fit it to the oil fitting at the front side of the engine. Thereafter fix the oil hose with the spring clamp.
- Page 12 Mounting water hoses Remove plastic caps from waterpump and return fitting Mounting of water return hose Mount the 90° ellbow to the water return fitting at the engine and fix it with the spring clamp Thereafter cut the hose to the length you need to fix a fitting for a watertemperature sensor or the coupling tube backpacked in the kit V01-2004...
- Page 13 Mounting of water return hose Fix your sensor fitting or the backpacked coupling tube or the water tube type 1 with a spring clamp Cut the water return hose (or tube type 1) to the nessesary length Fix the water return hose coming from the top side of the radiator with a spring clamp to the coupling tube or your temperature sensor fitting...
- Page 14 Mounting of water feed hose Cut the water return hose to the nessesary length Fix the water feed hose comming from the bottom side of the radiator to the water pump with a spring clamp Mounting forced breather system Fix the forced breathter pipe going allways upwards to the radiator, cut it with a sharp knife to the nessesary length and stick it into the fitting at the radiator V01-2004...
- Page 15 Fix the 90° fitting with the M5 tubular screw and the two copper seal rings hown in the picture. Pay attention that the screw will not be tight too much!! (8 NM) Risk of damage!!! Pay attention that there are no kinks and the breather tube will be placed in a soft bow!!! Fixing water and oil tubes Fix oil and water tubes nearly as example...
- Page 16 Check if pinion and sprocket are in one line (laser pointer) Mounting exhaust manifold Remove plastic caps from the cylinder head and fix exhaust manifold by using the preasembled gasket and fix with the 4 washers and 4 nuts V01-2004...
- Page 17 Fix exhaust collector and silencer with the backpacked springs V01-2004...
- Page 18 Start up Check all hoses and fixings to avoid leaks!!! After you have filled oil in the oil tank (700 cc at a new engine) fix the big black NBR hose (coming from the big breather bottle) to the oil filler cap.