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Table of Contents
Summary of Contents for Ponast Sigmatek
- Page 2 MANUFACTURER: PONAST spol. s r.o., Na Potůčkách 163, 757 01 Valašské Meziříčí, ČESKÁ REPUBLIKA tel.:+420 571 688 180 , fax +420 571 688 115, e-mail: obchod@ponast.cz. www. ponast@cz Associated regulations and instructions: Workbook 1 - Design - Installation - Service - Maintenance...
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Page 3: Table Of Contents
Workbook 4 Controller SIGMATEK - Boiler control CONTENT USE AND ADVANTAGES............................3 3. INSTALLATION INSTRUCTIONS ........................3 CONTROL UNIT............................4 2.1.1 Boiler Function Module HZS 521-G ...................... 5 2.1.1.1 Technical base data ........................7 2.1.2 Terminal HZS 555-S with USB ......................8 2.1.2.1... -
Page 4: Use And Advantages
Workbook 4 Controller SIGMATEK - Boiler control IMPORTANT NOTES This product may only be put into operation by an installation organization trained by the manufacturer. This product may only be operated by adult persons, duly acquainted with the way the product is controlled and duly acquainted also with these Instructions. -
Page 5: Control Unit
Workbook 4 Controller SIGMATEK - Boiler control 2.1 CONTROL UNIT Boiler is equipped with the control system with touch screen. This control system enables automatic boiler operation through the control and regulation features (thermostats, sensors, etc.) in the requested modes. It also enables Diagnostics mode of control, which can be used for instance for boiler commissioning. -
Page 6: Boiler Function Module Hzs 521-G
Workbook 4 Controller SIGMATEK - Boiler control 2.1.1 Boiler Function Module HZS 521-G The heating system is modularly constructed. The HZS 521-G is a module for the boiler, which communicates with the CPU module and executes the transmitted instructions. The HZS is a simple component that is used to control automated processes in a heating system. -
Page 7: Picture No. 3 Module Hzs 532-1
Workbook 4 Controller SIGMATEK - Boiler control The control unit always contains modules HZS 521-G and HZS 532-1. Picture No. 3 Module HZS 532-1 HZS533 HZS533 HZS535 Picture No. 4 Other modules... -
Page 8: Technical Base Data
Workbook 4 Controller SIGMATEK - Boiler control 2.1.1.1 Technical base data HZS521-G Supply voltage 230 V AC +/- 10 % (Input voltage for the power transformer on the power board, input voltage for the STB, phase for the phase angle, relays and Triac outputs) -
Page 9: Terminal Hzs 555-S With Usb
Workbook 4 Controller SIGMATEK - Boiler control 2.1.2 Terminal HZS 555-S with USB Picture No. 5 Terminal with USB Description The HZS 555-S is an intelligent terminal for programming and visualization of automated processes. Process diagnosis as well as operating and monitoring automated procedures is simplified using this terminal. - Page 10 Workbook 4 Controller SIGMATEK - Boiler control Display Type 5.7" LCD colour display resolution VGA 640 x 480 Pixel Colour depth 18-bit RGB (262K colours) LCD Mode TN / normal white LCD Polarizer Trans missive Pixel size 0.18 mm x 0.18 mm Active surface 115.2 mm x 86.4 mm...
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Page 11: Connection Of Electrical Parts
Workbook 4 Controller SIGMATEK - Boiler control 2.2 CONNECTION OF ELECTRICAL PARTS The electric parts connections can be performed by qualified personnel only. Connect the particular appliances according with connection diagram. During connecting the equipment must be shut down with the main switch or disconnected from power supply by pulling the electric cord from the outlet. - Page 12 Workbook 4 Controller SIGMATEK - Boiler control Connect: Connection terminal Feeder motor F2 X14- L, N, PE Impulse sensor F2 Electric ignition spiral X4-L, N, PE Primary Fan X11-L, N, PE Flue Fan (if used) X12-L, N, PE Feeder motor F1...
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Page 13: Control Unit Operation
Workbook 4 Controller SIGMATEK - Boiler control CONTROL UNIT OPERATION 3.1 MAIN MENU Description of the basic control panel screen After switch on the main power switch, start program and after several minutes will show the main menu. For easy operation are used:... -
Page 14: Operating Conditions - Main Menu
Workbook 4 Controller SIGMATEK - Boiler control 3.2 OPERATING CONDITIONS – MAIN MENU SELECTION OF OPERATING MODE User - before start operation of boiler, have to select operation mode – touch on the button is automatically changed mode: FIXED POWER Operate boiler automatically on the fixed power. -
Page 15: Main Menu
Workbook 4 Controller SIGMATEK - Boiler control 3.3 MAIN MENU 3.3.1 Setting menu Button: Alarm list Button: Back on the previous screen 3.3.1.1 Info menu Software version No. dated Software version visualisation No. dated Operating hours Button: Move to second... -
Page 16: Menu Users Settings
Workbook 4 Controller SIGMATEK - Boiler control 3.3.1.2 Menu users settings... - Page 17 Workbook 4 Controller SIGMATEK - Boiler control Current time Time, date HH:MM:SS Current date DD.MM.YY Tine without screensaver Button: Password Showed: „Please insert your password“ After touch on the box for password: Insert password and enter. In the end confirm: If is password right –...
- Page 18 Workbook 4 Controller SIGMATEK - Boiler control Cleaning an ash removing Time window setting Skin...
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Page 19: Menu Service
Workbook 4 Controller SIGMATEK - Boiler control IP Adress Button: Password Showed: „Please insert your password“ After touch on the box for password: Insert password and enter. In the end confirm: If is password right – button change on green colour... - Page 20 Workbook 4 Controller SIGMATEK - Boiler control Diagnostics Manual mode Touch and start functionality Button: Password Showed: „Please insert your password“ After touch on the box for password: Insert password and enter. In the end confirm: If is password right –...
- Page 21 Workbook 4 Controller SIGMATEK - Boiler control Actual values Configuration...
- Page 22 Workbook 4 Controller SIGMATEK - Boiler control Parameters The setting value of parameters is important for combustion quality, correct function and safety. The producer saves changes of parameters by password. Is prohibited to make unqualified changes. Important note: The value of parameters on the pictures below is ONLY SAMPLES!
- Page 23 Workbook 4 Controller SIGMATEK - Boiler control Next page: Previous page Maximum boiler temperature Temperatures Minimum exhaust temperature for heating Maximum exhaust temperature Temperature for activate pump Temperature for activate bypass pump Button for activate electric heating...
- Page 24 Workbook 4 Controller SIGMATEK - Boiler control Button for activate electric ignition. Ignition Boiler is operating in Stand-by and keeps the fire Fuel for ignition Time for pre heating of ignition spiral (without fan) Fan revolution Control temperature Note: Control temperature...
- Page 25 Workbook 4 Controller SIGMATEK - Boiler control Standby mode Time period, in which automatic boiler is not actively burning Time – fire life Setting temperature Time - Programs Button to select programs for settings Parameters for chosen program above Actual program for fix...
- Page 26 Workbook 4 Controller SIGMATEK - Boiler control PID regulation - recommended Modulation Parameters for regulations Feeders Time count impulses Note If it is set „0“ then there is no control of the motor Allowed errors On time feeder F2 before...
- Page 27 Workbook 4 Controller SIGMATEK - Boiler control Cleaning, Ash removing Time window setting...
- Page 28 Workbook 4 Controller SIGMATEK - Boiler control Load from USB Save on USB...
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Page 29: Menu - Heating Circuits
Workbook 4 Controller SIGMATEK - Boiler control 3.3.2 Menu – heating circuits Button for open window for addition heating circuits Button for confirmation... -
Page 30: Tank
Workbook 4 Controller SIGMATEK - Boiler control After confirmation: 3.3.2.1 Tank Demand for heating Time window setting Button for settings menu Button for manual functionality Visualisation of pump status Green - On Grey – Off... - Page 31 Workbook 4 Controller SIGMATEK - Boiler control Function for settings of parameters Function for manual control of pump...
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Page 32: Sanitary Water
Workbook 4 Controller SIGMATEK - Boiler control 3.3.2.2 Sanitary water Demand for heating Blue – heating Red – not heating Time window setting Button for settings menu Button for manual functionality Visualisation of pump status Green - On Grey – Off... - Page 33 Workbook 4 Controller SIGMATEK - Boiler control...
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Page 34: Heating Circuit
Workbook 4 Controller SIGMATEK - Boiler control 3.3.2.3 Heating circuit Demand for heating Blue – heating Red – not heating Time window setting Button for settings menu Button for ekviterm parameters Button for manual functionality Servo control: Servo location: Visualisation of... - Page 35 Workbook 4 Controller SIGMATEK - Boiler control...
- Page 36 Workbook 4 Controller SIGMATEK - Boiler control...
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Page 37: Guarantee And Liability For Defects
This is primary responsibility of the designer and implementer of the heating system - which is why the Ponast company cannot take over the guarantee for the functionality of a particular solution of heating system. DISPOSAL OF PRODUCT AFTER TEH END OF ITS SERVICE LIFE Disposing of the Product is done in accordance with the generally applicable regulations. -
Page 38: Picture No. 7 Circuit Diagram - Control Unit
Picture No. 7 Circuit diagram – control unit... -
Page 39: Picture No. 8 Circuit Diagram + Module Hzs 533
Picture No. 8 Circuit diagram + module HZS 533... -
Page 40: Picture No. 9
Picture No. 9 Circuit diagram - HZS 533, HZS 53...
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