bianco iCON Series Installation And Operation Manual
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bianco iCON Series Installation And Operation Manual

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Installation and Operation Manual
SPC1
BIA-SPC1 rev 5
Page 1

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Summary of Contents for bianco iCON Series

  • Page 1 Installation and Operation Manual SPC1 BIA-SPC1 rev 5 Page 1...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page QUICK GUIDE DRAINAGE PUMP – FLOATS CONNECTED TO PANEL QUICK GUIDE DRAINAGE PUMP – FLOAT CONNECTED TO PUMP QUICK GUIDE PRESSURE BOOSTING QUICK GUIDE TRANSFER 10-11 INTRODUCTION Applications Technical parameters and features Meanings of the icons shown on the LCD GENERAL Electrical connection to the power supply and pump Connections for pump over temperature protection (where supplied)
  • Page 3 TABLE OF CONTENTS cont. INSTALLATION – BOOSTING Function switch setting Diagrams for boosting by liquid level through float switches or probes INSTALLATION – TRANSFER Function switch setting Diagrams for transfer by liquid level through float switches or probes OPERATION Parameter calibration and erasing Switching to AUTO mode Switching to MANUAL mode Alarm Test and MUTE...

  • Page 4: Quick Guide Drainage Pump - Floats Connected To Panel

    SPC1 QUICK GUIDE DRAINAGE PUMP – FLOATS CONNECTED TO PANEL SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR DO NOT REMOVE BRIDGES BETWEEN TERMINALS 10&12 BIA-SPC1 rev 5 Page 4...

  • Page 5: Quick Guide Drainage Pump – Floats Connected To Panel

    SPC1 QUICK GUIDE DRAINAGE PUMP – FLOATS CONNECTED TO PANEL TURN MCB ON CALIBRATION CALIBRATE PUMP PRESS START THEN SWITCH TO MANUAL PRESS MODE AND AFTER PUMP RUNNING FOR 10 STORE AT THE SAME TIME FOR 5 SEC SECONDS PRESS STORE SWITCH TO AUTO PRESS MODE BIA-SPC1 rev 5 Page 5...

  • Page 6: Quick Guide Drainage Pump - Float Connected To Pump

    SPC1 QUICK GUIDE DRAINAGE PUMP – FLOAT CONNECTED TO PUMP SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR INSTALL EXTRA JUMPER DO NOT REMOVE BRIDGES BETWEEN TERMINALS 10&12 BIA-SPC1 rev 5 Page 6...

  • Page 7: Quick Guide Drainage Pump – Float Connected To Pump

    SPC1 QUICK GUIDE DRAINAGE PUMP – FLOAT CONNECTED TO PUMP TURN MCB ON CALIBRATION CALIBRATE PUMP PRESS START THEN SWITCH TO MANUAL PRESS MODE AND AFTER PUMP RUNNING FOR 10 STORE AT THE SAME TIME FOR 5 SEC SECONDS PRESS STORE SWITCH TO AUTO PRESS MODE BIA-SPC1 rev 5 Page 7...

  • Page 8: Quick Guide Pressure Boosting

    SPC1 QUICK GUIDE PRESSURE BOOSTING SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR INSTALL EXTRA JUMPER DO NOT REMOVE BRIDGES BETWEEN TERMINALS 10&12 BIA-SPC1 rev 5 Page 8...

  • Page 9: Quick Guide Pressure Boosting

    SPC1 QUICK GUIDE PRESSURE BOOSTING TURN MCB ON CALIBRATION CALIBRATE PUMP PRESS START THEN SWITCH TO MANUAL PRESS MODE AND AFTER PUMP RUNNING FOR 10 STORE AT THE SAME TIME FOR 5 SEC SECONDS PRESS STORE SWITCH TO AUTO PRESS MODE BIA-SPC1 rev 5 Page 9...

  • Page 10: Quick Guide Transfer

    SPC1 QUICK GUIDE TRANSFER SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR INSTALL EXTRA JUMPER DO NOT REMOVE BRIDGES BETWEEN TERMINALS 10&12 BIA-SPC1 rev 5 Page 10...

  • Page 11: Quick Guide Transfer

    SPC1 QUICK GUIDE TRANSFER TURN MCB ON CALIBRATION CALIBRATE PUMP PRESS START THEN SWITCH TO MANUAL PRESS MODE AND AFTER PUMP RUNNING FOR 10 STORE AT THE SAME TIME FOR 5 SEC SECONDS PRESS STORE SWITCH TO AUTO PRESS MODE BIA-SPC1 rev 5 Page 11...
  • Page 12 Conventions used in this manual. In the manual the following symbols will be used: Generic danger. Failure to comply with the safety regulations that follow can irreparably damage the controller or equipment. Electric shock risk. Failure to comply with the safety regulations that follow can cause death or serious injury. WARNINGS Read this manual carefully before any operation.

  • Page 13: Introduction

    The Controller has many operation modes by adopting different electrical installations. Important features that distinguish the Bianco Icon Series Intelligent Pump Controllers from some other controllers are the push button calibration of overload and ability for dry run protection without float switches or probes.
  • Page 14 The following chart shows main technical parameters for the Controller SPC1 Main technical characteristic Control characteristic liquid level control pressure control Control method Manual/Auto Liquid level control characteristic pulse electrode probe and float switch Pressure control characteristic pressure switch and pressure tank Main technical data Rated output power 0.37 - 2.2 kW (0.5 - 3.0 hp)

  • Page 15: Meanings Of The Icons Shown On The Lcd

    1.3 Meanings of the icons shown on the LCD. Icon Meaning / Description pump parameter configuration icon, when this icon appears, pump control box is parameter setting time displaying icon, when this icon appears, it means pump control box is displaying some parameter of time, eg: pump accumulated running time (unit: hour);...

  • Page 16: General

    2.0 GENERAL 2.1 Electrical connection to the power supply and pump Main Circuit Breaker DANGER. Electric shock risk. Before carrying out any installation or maintenance operation, the control panel should be disconnected from the power supply and one should wait at least 2 minutes before opening the control panel. Never connect AC power to output L1 N1 terminals.

  • Page 17: Connections For Pump Over Temperature Protection (Where Supplied)

    2.2 Connections for pump over temperature protection (where supplied with pump). Jumper Lead Note: to realize the pump motor winding over temperature protection, it requires that there must be over-temperature switches embedded in the pump motor winding (microtherms as fitted to Zenit 3ph pumps 2.2 kW or greater). To utilise the pump’s over temperature protection connect the pump’s microtherm leads to terminals 10 and 12 and remove the jumper.

  • Page 18: Installation - Drainage

    3.0 INSTALLATION DRAINAGE PUMPS – FLOATS CONNECTED TO PANEL 3.1 Function switch setting - DRAINAGE Installers can set the function switch to meet different applications. Before setting the function switch, the control panel should be disconnected from the power supply. After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the DRAINAGE symbol.

  • Page 19: Diagrams For Drainage By Liquid Level Through Float Switches Or Probes

    3.2 Electrical connections for DRAINAGE applications 3.2.1 Drainage by liquid level control through float switches or probes Note: for 3 float switch installation connect float switch A (pump off) to terminals 1 and 3, float switch B (pump on) to terminals 1 and 5 and float switch C (alarm) to terminals 2 and 6.
  • Page 20 3.2.2 Drainage by liquid level control through float switches or probes (cont) BIA-SPC1 rev 5 Page 20...
  • Page 21 Stop condition Liquid level in the sump is below lower probe (float switch A down) the control panel will stop the pump. Start condition Liquid level in the sump reaches upper probe (float switch A up) the control panel will run the pump. Alarm condition While pumping, if the liquid level rises in the sump to overflow probe (float switch B up), the control panel will sound the alarm to warn the user to take further action.

  • Page 22: Installation - Drainage

    4.0 INSTALLATION DRAINAGE PUMPS – FLOAT CONNECTED TO PUMP 4.1 Function switch setting – DRAINAGE WITH AUTOMATIC PUMP Installers can set the function switch to meet different applications. Before setting the function switch, the control panel should be disconnected from the power supply. After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the DRAINAGE symbol.

  • Page 23: Diagram For Drainage By Liquid Level

    4.2 Electrical connections for DRAINAGE applications WITH AUTOMATIC PUMP 4.2.1 Drainage by liquid level control through float switches or probes Note: for drainage with automatic pump, float A is not used and terminals 1, 3, and 5 are bridged Note: for “3 wire” floats use black and brown wires. Terminate blue wire with closed end connector. Alarm float B connected to terminals 2 and 6.
  • Page 24 Stop condition Liquid level in the sump is below automatic pump float switch off position which will stop the pump. Start condition Liquid level in the sump is above automatic pump float switch on position which will run the pump. Alarm condition While pumping, if the liquid level rises in the sump to overflow probe (float switch B up), the control panel will sound the alarm to warn the user to take further action.

  • Page 25: Installation - Boosting

    5.0 INSTALLATION – BOOSTING 5.1 Function switch setting - BOOSTING Installers can set the function switch to meet different applications. Before setting the function switch, the control panel should be disconnected from the power supply. After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the BOOSTING symbol.

  • Page 26: Diagrams For Boosting By Liquid Level Through Float Switches Or Probes

    5.2 Electrical connections for BOOSTING applications. 5.2.1 Water supply by pressure control through pressure switch and tank. BIA-SPC1 rev 5 Page 26...
  • Page 27 5.2.2 Water supply by pressure control through pressure switch and tank (cont) BIA-SPC1 rev 5 Page 27...
  • Page 28 5.2.3 Water supply by pressure control through pressure switch and tank (cont) BIA-SPC1 rev 5 Page 28...
  • Page 29 Start condition If the pressure in the pipeline drops to the starting pressure on the pressure switch, and the liquid level in the water well is above the lower probe (float switch up), the control panel will run the pump. Stop condition If the pressure in the pipeline reaches the stopping pressure on the pressure switch, the control panel will stop the pump.

  • Page 30: Installation - Transfer

    6.0 INSTALLATION – TRANSFER 6.1 Function switch setting - TRANSFER Installers can set the function switch to meet different applications. Before setting the function switch, the control panel should be disconnected from the power supply. After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the TRANSFER symbol.

  • Page 31: Diagrams For Transfer By Liquid Level Through Float Switches Or Probes

    6.2 Electrical connections for TRANSFER applications. 6.2.1 Water supply by liquid level control through float switches or probes. BIA-SPC1 rev 5 Page 31...
  • Page 32 6.2.2 Water supply by liquid level control through float switches or probes (cont) BIA-SPC1 rev 5 Page 32...
  • Page 33 6.2.3 Water supply by liquid level control through float switches or probes (cont) BIA-SPC1 rev 5 Page 33...
  • Page 34 6.2.4 Water supply by liquid level control through float switches or probes (cont) BIA-SPC1 rev 5 Page 34...
  • Page 35 Start condition If liquid level in the water tank is below lower probe (float switch down) and liquid level in the water well above lower probe (float switch up), the control will run the pump. Stop condition If liquid level in the water tank reached upper probe (float switch up) and liquid level in the water well is below lower probe (float switch down), the control will stop the pump.

  • Page 36: Operation

    7.0 OPERATION 7.1 Parameter calibration and erasing. To achieve best level of protection of the pump, it is essential that parameter calibration be done immediately after successful pump installation or pump maintenance. Setting the parameter calibration. Pump/s must be able to pump water to enable correct calibration. If pumps are calibrated without water, overload and pump stalled errors may occur later.

  • Page 37: Switching To Auto Mode

    Erasing the parameter calibration. Press the MODE key to switch to manual state. If the control panel is locked press MODE and STORE keys at the same time to unlock and go into manual mode. Make sure the pump is not running and LCD is displaying: Press the STOP key for 30 seconds;...

  • Page 38: Last Five Failure Record

    7.6 Last five failure record The control panel can memorize the last five failures of pump, so it is very convenient for the users to analyse the pump running conditions. Displaying the last five failure record. Press the MODE key to switch to manual state, make sure the pump is not running and the LCD screen is displaying: Hold pressing STOP key and press MODE key, the control panel makes a “beep”...

  • Page 39: Communication Link

    Hold pressing the STORE key and press the STOP key. The control panel makes a “beep” sound and displays the accumulative run time. The pump has run for 23 hours. Press the STOP key to quit the accumulative running time display. 8.0 Communication link.

  • Page 40: Basic Function

    8.1 Basic function. Slave Controller (SC) with communication interface can realize long distance monitoring. In the control room, users can realize all the functions of the master control panel through the SC, except parameter calibration and adjusting. 8.2 Special application. As adopting communication interface, the wire communication distance is less than 1200 metres.

  • Page 41: Trouble Shooting Guide

    9.0 Trouble shooting guide Fault Message Possible Cause Solutions flashing of UNDER V the real running voltage is lower than the report low line voltage to the power calibrated voltage, pump is in under voltage supply company Control will attempt to restart the pump protection state every 5 min until line voltage is restored to normal...
  • Page 42 BIA-SPC1 rev 5 Page 42...
  • Page 43 BIA-SPC1 rev 5 Page 43...

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