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Operating instructions
Brine / heating circuit manifold
®
ProCalida
# 81704
Read instructions before using device!
Observe all safety information!
Keep instructions for future use!
12.2013 0
854.001.0692
GT 3
Mess-, Regel- und
Überwachungsgeräte
für Haustechnik,
Industrie und Umweltschutz
Lindenstraße 20
74363 Güglingen
Telefon +49 7135 102-0
Service +49 7135-102-211
Telefax +49 7135-102-147
info@afriso.de
www.afriso.de
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Table of Contents
Summary of Contents for Afriso EURO-INDEX ProCalida GT 3
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Page 1: Operating Instructions
Mess-, Regel- und Überwachungsgeräte für Haustechnik, Industrie und Umweltschutz Lindenstraße 20 74363 Güglingen Telefon +49 7135 102-0 Service +49 7135-102-211 Telefax +49 7135-102-147 info@afriso.de www.afriso.de Operating instructions Brine / heating circuit manifold ® ProCalida GT 3 # 81704 Read instructions before using device! ... -
Page 2: Table Of Contents
Table of contents This instruction manual.................... 3 Precautions ....................3 Explanation of symbols and typeface ............3 Safety........................4 Intended use....................4 Predictable incorrect application ..............4 Safe handling ....................4 Staff qualification ..................4 Modifications to the product ................. 4 Usage of spare parts and accessories ............ -
Page 3: This Instruction Manual
This instruction manual This instruction manual This instruction manual is part of the product. Read this manual before using the product. Keep this manual during the entire service life of the product and always have it readily available for reference. ... -
Page 4: Safety
Safety Safety Intended use The brine/heating circuit manifold ProCalida ® GT 3 may only be used to distribute the following fluids: • Heating water as per VDI 2035 • Brine (water/glycol mixtures with an admixture of max. 50 %) Any use other than the application explicitly permitted in this instruc- tion manual is not permitted. -
Page 5: Liability Information
Safety Liability information The manufacturer shall not be liable in any form whatsoever for direct or consequential damage resulting from failure to observe the technical instructions, guidelines and recommendations. The manufacturer or the sales company shall not be liable for costs or damages incurred by the user or by third parties in the usage or application of this device, in particular in case of improper use of the device, misuse or malfunction of the connection, malfunction of the... -
Page 6: Product Description
Product description Product description ProCalida® GT 3 is a modular brine/heating circuit manifold made of glass-fibre reinforced polyamide. The heating/brine circuits are shut off by means of shut-off valves at the flow and control valves at the return. All seals and the fastening material are included. ®... -
Page 7: Components
Product description Components Standard version Fig. 2: Components standard version Wall bracket long Manifold segment 80/100 with shut-off valve and pro- tective cover Wall bracket short Manifold segment 80/100 with control valve, flow me- ter, thermometer and protec- tive cover Fastener 10 Heating circuit connection Connection element... - Page 8 Product description Accessories Fig. 3: Components accessories 90° elbow Ball valve 2½" Connection element 30 mm Pressure gauge with mount- ing valve Connection element 60 mm Thermometer Quick air vent Shut-off valves and control valves The shut-off valves and control valves when delivered. Valve open Valve closed ProCalida®...
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Page 9: Application Examples
Fig. 4: ProCalida GT 3 with four segments 100 mm Fig. 5: ProCalida GT 3 with nine segments 100 mm Fig. 6: ProCalida GT 3 with five segments 100 mm and four connec- tion elements 60 mm ProCalida® GT 3... - Page 10 Fig. 7: ProCalida GT 3 with four segments 100 mm, connection two segments from above, two segments from below Fig. 8: ProCalida GT 3 with nine segments 100 mm and two 90° el- bows, installation in a shaft ProCalida® GT 3...
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Page 11: Technical Specifications
Technical specifications Technical specifications Table 1: Technical specifications Parameters Value Main connection G2½ with union nut Possible brine circuit connec- Compression fitting Ø 25 x 2.3/2.5 tions [mm] Ø 32 x 2.9 Ø 40 x 3.7 Test pressure (24 h, < 30 °C) Max. - Page 12 Technical specifications Fig. 9: Dimensions [mm] If identical segments without connection elements 30 mm/60 mm are used, this results in the following dimensions for A: Table 2: Dimension A, heating circuits 2 to 20 Brine / heating circuits A [mm] with segment length 80 mm 1040 A [mm] with segment...
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Page 13: Charts
Technical specifications Charts Pressure loss curves valve characteristic Pressure loss curves depending on flow stream and opening angle. Pressure loss at flow valve considered. ∆ p Pressure loss [mbar] Flow stream [kg/h] Fig. 10: Diagram for calculating the flow ProCalida® GT 3... - Page 14 Technical specifications Fig. 11: Pressure loss curves with flow meter 2-12 l/min. ProCalida® GT 3...
- Page 15 Technical specifications Fig. 12: Pressure loss curves with flow meter 5-42 l/min. ProCalida® GT 3...
- Page 16 Technical specifications Fig. 13: Pressure loss curves with flow meter 35-70 l/min. ProCalida® GT 3...
- Page 17 Technical specifications Fig. 14: Pressure loss curves with flow meter 60-125 l/min. ProCalida® GT 3...
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Page 18: Mounting And Commissioning
Mounting and commissioning Mounting and commissioning Verify that ProCalida GT 3 is not subjected to direct sunlight at the installation site. Only mount clean components. Clean polluted components with a moist piece of cloth. Make sure the sealing surfaces are clean. -
Page 19: Pre-Assembling The Brine/Heating Circuit Manifold
Mounting and commissioning Pre-assembling the brine/heating circuit manifold Mounting segments Take into account the position of the wall brackets when mount- ing the segments (see chapter 4, page 11). Grease the O rings. Insert connection element into segments. Mount the fasteners. Hand-screw the nuts. Mounting optional connection elements 30 mm/60 mm Optional connection elements 30 mm/60 mm increase the distance between two segments by 30 mm/60 mm. - Page 20 Mounting and commissioning Mounting a blind cover to the end segment Grease the O ring. Insert the blind cover into the segment. Mount the fasteners. Hand-screw the nuts. Mounting connection segments and end segments to middle segments Grease the O rings. Put the segment blocks together.
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Page 21: Mounting The Brine/Heating Circuit Manifold With Wall Brackets To The Wall
Mounting and commissioning Mounting wall brackets to the brine/heating circuit manifold Mount the fasteners. Hand-screw the nuts. Mounting the brine/heating circuit manifold with wall brack- ets to the wall CAUTION Hazard of crushing caused by falling brine/heating circuit mani- fold. -
Page 22: Mounting The Brine/Heating Circuit Connection
Mounting and commissioning Drill Ø 10 mm holes. Mount the brine/heating circuit manifold to the wall using suita- ble fixing material. Mounting the brine/heating circuit connection Turn the segments, if necessary. ProCalida® GT 3... - Page 23 Mounting and commissioning Mounting pipes Dismount the nut and the compression fitting from the heating circuit connection and place them onto the pipe. Connect the pipe and the heating circuit connection and tighten the nut with a tightening torque of 100 Nm (±20 Nm). Tighten the nuts at the fasteners with a tightening torque of 5 Nm.
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Page 24: Filling, Flushing And Venting The System
Mounting and commissioning Filling, flushing and venting the system Always flush the system in the direction from return to flow to avoid pulsed shocks from acting on the floats in the flow meters. Remove the protective covers from the segments. Connect hoses to the boiler filling and drain valve KFE of the flow and to the boiler filling and drain valve KFE of the return. -
Page 25: Performing The Pressure Test And The Function Test
Mounting and commissioning Repeat the procedure (filling and flushing, step 3.-5.) for all oth- er heating circuits. Vent Drain the system at the boiler filling and drain valve KFE of the flow, if required. Performing the pressure test and the function test Apply 6 bar of pressure to the system for a period of 2 hours (max. -
Page 26: Adjusting The Control Valves
Mounting and commissioning Adjusting the control valves With flow meter Fully open the flow valve (V1). Open the return valve (R1) until the calculated flow rate (W) is indicated at the flow meter (D). Pull the ring to the front to unlock. Turn the ring all the way to the mechanical stop of the flow valve. - Page 27 Mounting and commissioning Without flow meter Fully close the flow valve (V1). Fully close the normally open contact (R1). Take the adjustment valve from fig. 10, page 13. Pull the ring to the front to unlock. Set the adjustment value (E) at the ring. Push the ring back to lock.
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Page 28: Turning The Thermometer (Optional) Into Reading Position
Copyright Turning the thermometer (optional) into reading position Copyright The manufacturer retains the copyright to these operating instruc- tions. These operating instructions may not be reprinted, translated, copied in part or in whole without prior written consent. We reserve the right to technical modifications with reference to the specifications and illustrations in this manual.
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