LEYBOLD RUVAC WH Series Installation And Operating Instructions Manual
  1. Manuals
  2. Brands
  3. LEYBOLD Manuals
  4. Extender
  5. RUVAC WH Series
  6. Installation and operating instructions manual

LEYBOLD RUVAC WH Series Installation And Operating Instructions Manual

Roots booster with synthetic oil or pfpe-filling
Hide thumbs
Table of Contents

Advertisement

Quick Links

RUVAC WH / WHU
2500 / 4400 / 7000
Roots booster with synthetic oil or PFPE-filling
Installation and Operating Instructions 130001398_002_C0
Part Numbers
155 150 – 155 158V
155150A, 155158VA, 155160A
7850012V – 7850017V
155 160 – 155 169V
155 250V – 155 273V
155 280V – 155 288V

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RUVAC WH Series and is the answer not in the manual?

Questions and answers

Related Manuals for LEYBOLD RUVAC WH Series

Summary of Contents for LEYBOLD RUVAC WH Series

  • Page 1 RUVAC WH / WHU 2500 / 4400 / 7000 Roots booster with synthetic oil or PFPE-filling Installation and Operating Instructions 130001398_002_C0 Part Numbers 155 150 – 155 158V 155150A, 155158VA, 155160A 7850012V – 7850017V 155 160 – 155 169V 155 250V – 155 273V 155 280V –...

  • Page 2: Table Of Contents

    3.4.3 Connection with Internal Frequency Converter 3.4.4 Option: Changing the Speed of the Pump 3.4.5 Connection with External Frequency Converter 3.4.6 Check the Direction of Rotation Connection of the Flanges Connecting Purge Gas (Optional) 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 3 Contents Operation Start-up Profibus Interface Operation Switch off and Shutdown Changing from Vertical to Horizontal Flow Operation with the Frequency Converter Supplied by Leybold 4.6.1 Frequency Converter Outputs Maintenance Safety Information Exchanging the Lubricant Cleaning the Intake Screen Cleaning the Pumping Chamber...
  • Page 4 Operating Instructions and follow the information so as to ensure optimum and safe working right from the start The Leybold RUVAC WH/WHU 2500/4400/7000 has been designed for safe and efficient operation when used properly and in accordance with these Operating Instructions. It is the responsibility of the user to carefully read and strictly observe all safety precautions described in this Section and through- out the Operating Instructions.

  • Page 5: Important Safety Information

    Select the location where the pump is installed so that all controls can be easily accessed. Place the pump only on a floor which is level. It can topple when it is tilted by more than 10° with respect to the verti- cal axis. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 6 The pumps must only be operated at the permitted speeds. Especially when using frequency converters which have not been specifically approved by Leybold, you need to ensure an effec tive protection against overspeeding. Should malfunctions affect the pump, seized impellers in particular owing to hard deposits or foreign objects, the occurrence of leaks affecting the housing cannot be ruled out.

  • Page 7: Electrical Hazards

    The pump must only be operated at the frequency specified for the motor. For the WH 2500 use only the Leybold frequency converter. For pumps with external frequency converter: after having connected the motor and each time after having made changes to the wiring, check the motor’s direction of rotation.

  • Page 8: Thermal Hazards

    Operating the pump with less than the specified amount of cooling water will result in excessively high surface temperatures which can damage the pump. Moreover, there exists the risk of suffering burns. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 9: Hazards Caused By Materials And Substances

    For this see Section 5.5 Service at Leybold. Leybold is not in a position to perform servicing (repairs) and waste disposal of radioactively contaminated pumps. Both needs to be ensured from the side of the user.
  • Page 10 The hazards caused by such decomposition are described in the Material Safety Data Sheets for the materials, for example. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 11: Ignition Risk

    Take note of the warning information on the casing surface. If this warn ing information was removed, covered or obstructed, then pro- vide corresponding additional warning information. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 12: Danger Of Pump Damage

    During installation work on the intake and discharge lines do not subject flanges to any stresses. Check the rub- ber elements of the pump’s feet as to any deformation. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 13 (derating). For operation under such conditions please consult Leybold. In order to prevent the transfer of vibrations from the RUVAC to other system components which have been connected, we recommend fit- ting of corrugated hoses respectively compensators on the intake and the discharge side.

  • Page 14: Description

    The RUVACs are driven by a water cooled hermetically sealed motor. The hermetically sealed motor runs completely under vacuum and is sealed against atmosphere. Thus a shaft feedthrough to the atmosphere is not needed. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 15 In the case of RUVAC WH pumps equipped with a frequency converter from Leybold, the frequency converter has been set up through pre-defined parameters for the purpose of protecting the pump. The built-in pump tem- perature sensor can be connected providing additional protection against thermally overloading the pump.

  • Page 16: Lubricants

    RUVAC 2500 pumps intend- ed for operation with an external frequency converter are supplied without the frequency converter but with a 30 m long connecting cable for the built-in Pt 1000 temperature sensor. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 17 Version with discharge flange on the motor side Version with discharge flange on the gear side 1015 Ø 75 Fig. 1.3 Dimensional drawing for the RUVAC WH/WHU 2500 without frequency converter 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 18 RUVAC WH 2500 with integrated frequency converter Version with discharge flange on the motor side Version with discharge flange on the gear side 1076 Ø 75 Fig. 1.4 Dimensional drawing RUVAC WH/WHU 2500 with integrated frequency converter 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 19 Fig. 1.5 Dimensional drawing for the RUVAC WH/WHU 4400 and 7000 WH(U) 4400 WH(U) 7000 WH(U) 2500 Differential pressure in mbar Dif fer enzdr uck in mbar Fig. 1.6 Power consumption of the RUVAC WH/WHU 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 20: Technical Data

    Protection class acc. to EN 60529 with internal frequency converter IP 54 with external or no frequency converter IP 55 Cooling water see Section 3.3 Lubricant filling Connecting flange inlet/discharge 250 ISO-K / 100 ISO-K 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 21 1) The permissible pressure differences are dependent on various factors. Please see Section 1.3.2 for further details. 2) Higher ambient temperatures are possible with reduced operating limits (derating). Please consult Leybold for details. 3) Circuit breaker capacity for operation with frequency converter.
  • Page 22 Protection class acc. to EN 60529 IP 55 Cooling water see Section 3.3 Lubricant filling (vertical/horizontal) 4.75 / 1.8 Connecting flange Intake 250 ISO-K 250 ISO-K 250 ISO-K 320 ISO-K 320 ISO-K 320 ISO-K Discharge 160 ISO-K 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 23 6) At operation with RUVAC frequency converters the drive efficiency in Europe is equivalent to the efficiency class IE3. Operating the RUVAC WH without the RUVAC frequency converter the efficiency corresponds to efficiency class IE2. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 24: Maximum Pressure Difference

    The tables above give the maximum allowable differential pressures for the RUVAC WH depending on pump ratio and duty cycle. The given values are valid for air with a maximum intake temperature of 40 °C and an ambient temperature not exceeding 40 °C. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 25 If the pump is intended for more than 100,000 cycles, always use the gear chamber evacuation. * Pump ratio is given by the nominal pumping speed of the backing pump relative to the nominal pumping speed of the Roots booster. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 26 – – – – – – – – (< 2 min) WHU * Operation without frequency converter / with Leybold frequency converter WH 4400 Operation at 50 Hz 60 Hz 80 Hz Pump ratio 1:1 - 1:5 - 1:9 -...

  • Page 27: Ordering Information

    6.2/7.4 kW (50/60 Hz) LVO 210 is a synthetic type of oil (ester oil), LVO 410 a PFPE lubricant *special models for single customers, order only possible after consultation with Leybold Discharge flange on the motor side (MS) Discharge flange on the gear side (GS) bottom view 130001398_002_C0 - 09/2016 - ©...
  • Page 28 WH 7000 11 kW 400 V 460 V PFPE LVO 400 All WH(U) 4400/7000 pump versions can be operated with a frequency converter.. *special models for single customers, order only possible after consultation with Leybold 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 29: Accessories

    400 V 11 kW 345 x 500 x 274 IP 66 (dust and water proof) 155188V CIMR-VC4A0038HAA – 0081 WH 4400/7000 400 V 15 kW 345 x 500 x 274 IP 66 (dust and water proof) 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 30: Transportation And Storage

    Section 4.3 Removing from Service. You may use a water glycol mixture of up to 30 %. Temperature (only for storage without cooling water!) -20 °C to +60 °C Storage site Maximum atmospheric humidity 95 %, non-condensing 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 31 Connect the pump to ope- rate it briefly and then decommission it as described in the following sections. Refer to the frequency converter Operating Instructions when a frequency converter was longer than 2 years on stock. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 32 (4x) Mains voltage Cooling water Discharge flange Cooling water IN Intake flange Electrical connection Cooling water IN Cooling water Control lines Discharge flange Fig. 3.1. Connections at the WH 2500 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 33: Installation

    The RUVAC pumps are designed to be functional at altitudes up to 1000 m above sea level. Operation at higher altitudes is permissible in consider- ation of reduced operating limits (derating). Please consult Leybold in this case. Secure the pump.

  • Page 34: Pump Feet (Metal Cylinder) For Absorbing Lateral Forces

    75 Nm. For this use one hexagon screw with lock nut. Thereafter remove the hexagon screw again. The fourth vibration absorber remains in place so that any tensions which might occur during operation of the pump are avoided. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 35: Outer Forces On Evacuated Pumps

    In order to prevent any shifting, our specially manufactured pump feet must be used, see Section 1.5 Accessories. Always make sure that the pump is connected using compensation elements so that the piping is not stressed too much. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 36: Filling In Of The Lubricants

    It needs to be ensured that the oil filling levels stated in fig. 3.6 which apply NOTICE to switched off pumps (at standstill) are correctly maintained. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 37 WH/WHU 2500: The pumps are supplied filled with oil or PFPE. Nothing will have to be refilled. Check the oil levels through both oil level glasses. If one of the oil levels is found to be incorrect, please contact us. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 38 Clean the oil-fill port and screw the plug back in using a gasket which is in perfect condition. The oil-fill port must be sealed air-tight. Entry of air from the outside may cause oil-containing gas to enter the pumping chamber via the impellers seals. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 39: Conforming Use

    1.2 bar. Accessories which have not been specified by Leybold may only be used after approval by Leybold. 3.2.1 Non-conforming Use...

  • Page 40: Connecting The Cooling Water

    (assuming a constant discharge temp. Type water of 50 °C (1) or 40 °C (2)) 25°C...30°C 20°C...25°C <20°C l/min l/min l/min WH(U) 2500 (1) WH(U) 4400/7000 (2) 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 41: Water Quality

    If there is the danger of frost, you may use a water glycol mixture of up to 30 %. DS water (softened or fully desalinated water) can be used for cooling the system, if the pH value corresponds to the range indicated above. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 42: Electrical Connection

    Pumps intended for operation with a frequency converter must not be con- nected directly to the mains power. The external frequency converters supplied by Leybold comply with EMC guidelines when the cable between pump and frequency converter does not exceed a length of 25 meters maximum. Longer cables are possible but at the risk of possibility exceeding EMC limits.
  • Page 43 I> I> I> 3Ph. 400V, 50Hz / 460V, 60Hz (210V, 50/60Hz) Junction box WH(U) 4400, 7000 Junction box WH(U) 2500 Fig. 3.7 Electrical connections for WH(U) 4400, 7000 and WH(U) 2500 without frequency converter 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 44: Connection With A Freely Selected Frequency Converter

    Notice safety information 0.2. For selecting the right frequency converter for your specific application please consult Leybold first. We recommend a frequency converter similar to the one described in Sections 3.4.3 and 3.4.5. This frequency converter perfectly matches the pump. A connection diagram is depicted in fig. 3.9.
  • Page 45 Installation Freely Selected Frequency Converter Setup data for Leybold frequency converter = recommended or mandatory settings for freely selectable frequency converters for RUVAC WH 2500 4400/7000 4400/7000 11 kW @ 50 Hz 18.5 kW @ 50 Hz Maximum voltage 360 V...
  • Page 46 A M10 thread is provided at the motor casing for connecting the external potential equalisation cable. The potential equalisation conductor must be connected as depicted in fig. 3.8. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 47 Main and Control Circuit Wiring WH -PTC Applies to the frequency converter < 1 > Connected using sequence input recommended by Leybold and to the signal (S1 to S6) from NPN transistor. RUVAC WH/WHU 4400/7000 Default: sink mode (0V com).

  • Page 48: Connection With Internal Frequency Converter

    When using more than one frequency converter, do not loop the ground ■ wire. Control Circuit Wiring The control terminal board is equipped with screwless terminals. Always use wires within the specification listed below. We recommend to use flexible wires 0.5 mm without ferrules. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 49 For the connection of the control cables install a cable fitting M16x1.5 in a bore hole at the terminal box. Use EMC cable fittings if required. Sensors The pump’s temperature sensor is connected to T1 and TC. Remount the cover on the frequency converter. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 50 Digitaleingänge * Für Einstellungen *for settings see siehe Parameter parameters Shielded Geschirmte connection terminal Anschlussklemme Fig. 3.11 Digital Inputs Feedthrough for mains connection Display Feedthroughs for control connections Fig. 3.12 Frequency converter without cover 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 51: Option: Changing The Speed Of The Pump

    Enter the desired second frequency through the parameter d1-03 (default 0 Hz, allowed input range 0 Hz to 100 Hz). Closing of the switch between the digital input S5 and SC will enable the second frequency. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 52 Connect the control current to terminals A2 and AC. 4 to 20 mA, 4 mA cor- responds to 0 Hz, 20 mA corresponds to 100 Hz, linear increase. Fit the cover of the frequency converter again. Always operate the pump with its cover in place! NOTICE 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 53: Connection With External Frequency Converter

    Page 48 of Section 3.4.3 applies also to the external frequency converter. Connecting the Cables The max. current load at the frequency converter output is 31 A. Connect the main and control circuits as shown in fig. 3.15. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 54: Check The Direction Of Rotation

    Oil level moves up 2-3 mm => Rotation direction is wrong Oil level stays constant or drops slightly => Rotation direction is correct In case of a wrong direction of rotation, disconnect the pump from the mains power and interchange two mains phases. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 55: Connection Of The Flanges

    The specified torque levels apply to oiled bolts of a minimum strength class of 8.8 but are not for stainless steel bolts. These can also be used but with different tightening torque levels. Always use the full set of bolts intended for the specific flange connection. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 56 This way the intake screen is not subject to the atmospheric shock force when the isolation valve opens. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 57: Connecting Purge Gas (Optional)

    Make sure that the purge gas flow is not obstructed in any way. The supply with nitrogen should be ensured at all times during operation of the pump system, in particular when switching off and venting. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 58: Operation

    60 Hz operation of the pumps. RUVAC WH The RUVAC pumps with Leybold frequency converter are so controlled that overloading is avoided. RUVAC pumps without Leybold frequency converter need to be interlocked by means of a pressure switch so that compliance with the values stated in the table of Section 1.3.1 is ensured.
  • Page 59 It is advisable to switch the RUVAC WH on and off via a pressure switch to NOTICE ensure that it runs only in the permissible pressure range. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 60: Profibus Interface

    Change 4 parameters for Profibus operation. Parameter default for Profibus b1-01 b1-02 F6-30 F6-32 GSD file The GSD file and the manual can be downloaded from www.leybold.com in the menu -> Documentation -> Download Software. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 61: Operation

    (e.g. N2) to prevent corrosion during standstill. When shutting down the pump and removing it from the system, it is advis- able to seal the connecting flanges tightly. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 62: Changing From Vertical To Horizontal Flow

    Fill in lubricant. The valve in the pressure balance line of the RUVAC WHU is designed to work with both vertical and horizontal flow of the pump. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 63: Operation With The Frequency Converter Supplied By Leybold

    Contact closed Multifunction opto-coupler during Error (general message) 48 V DC max. 50 mA max. AM-AC Analog output Analog monitor output 0 to +10 V DC (2 mA) 10 V when the pump is running 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 64: Maintenance

    Advanced repair work not described here should be left to the Leybold service. We would like to point out that Leybold offers training courses on the mainte- nance, repair, and troubleshooting of RUVAC pumps. Further details are available on request.
  • Page 65 Fill in new oil. For this use a clean funnel. For oil quantities and ordering data see Section 1.3. Make sure to use the right kind of oil. PFPE pumps are marked with a red label. Only use Leybold oil. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 66: Cleaning The Intake Screen

    To do so, take off the intake line. Remove the intake screen from the intake flange and rinse it using a suitable solvent. Then thoroughly dry it with com- pressed air. If the intake screen is damaged, replace it. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 67: Cleaning The Pumping Chamber

    They should move freely and without any resistance. Generally, the Roots pump does not need to be disassembled. If necessary, this should only be done by our after-sales service. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 68: Service At Leybold

    Maintenance Service at Leybold If you send a pump to Leybold indicate whether the pump is free of sub- stances damaging to health or whether it is contaminated. If it is contaminated also indicate the nature of the hazard. To do so, you must use a preprinted form which we shall send to you upon request.

  • Page 69: Troubleshooting

    Fix and connect pump free of tension Bearing or gear damage. Leybold Service, shutdown pump immediately. Pistons make contact with the housing. Leybold Service, shutdown pump immediately. Rotor is running untrue. Leybold Service, shutdown pump immediately. 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 70: Fault And Alarms Displayed At The Frequency Converter

    To remove an alarm or reset a fault, trace the cause, remove it and reset the frequency converter by pushing the Reset key on the operator or by cycling the power supply. This list includes the more important alarms and faults only. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 71 50% of the frequency converters rated short circuits or broken insulation. Replace output current. any broken parts. Cable or motor insulation is broken. Reduce the carrier frequency. Excessive stray capacitance at frequen- cy converter output. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 72 Drive The load is too heavy. Check the load. Overload Too much torque at low speed. The overload capability is reduced at low speeds. Reduce the load or increase the fre- quency converter size. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 73 DC Charge The charge circuit for the DC bus is Cycle power to the frequency converter. Circuit Fault broken. Check if the fault reoccurs. Replace the frequency converter if the fault reoccurs. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 74 Drive was running at or above the Final Current Limit for the time P5-04 – P5-03 L_SPd Low Speed Detected The output frequency is below the fre- quency set in P3-01 for the time set in P3-02. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 75 This ensures that only the faults “Pt 1000 open” and “Pt 1000 fault” can be seen or traced. As soon “Wait” is occurring the frequency converter stops with RUN to coast. 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 76 Check the V/f pattern settings. oPE12 Occurs if b1-01 (Frequency Reference) = 3 or b1-02 (Sequence Reference) =3 and Leybold Parameters Lower Level is set and option card is connected. Occurs if following condition is not given: P2-02 < P2-04 < P2-06 < P2-08 < P2-10 < P2-12 <...

  • Page 77: Wearing And Original Spare Parts

    Waste oil from vacuum pumps must not be mixed with other substances or materials. Waste oil from vacuum pumps (Leybold oils which are based on mineral oils) which are subject to normal wear and which are contaminated due to the influence of oxygen in the air, high temperatures or mechanical wear must be disposed of through the locally available waste oil disposal system.

  • Page 78: Ec Declaration Of Conformity

    EC Declaration of Conformity 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 79 130001398_002_C0 - 09/2016 - © Leybold...
  • Page 80 Notes 130001398_002_C0 - 09/2016 - © Leybold...

  • Page 81: Declaration Of Contamination

    Person to contact: Calibration: Factory-calibr. Phone : Fax: Quality test certificate DIN 55350-18-4.2.1 End user: A. Description of the Leybold product: Failure description: Material description : Additional parts: Catalog number: Serial number: Application-Tool: Type of oil (ForeVacuum-Pumps) : Application- Process: B.
  • Page 82 Sales and Service Germany America Great Britain Leybold Japan Co., Ltd. Tsukuba Technical Service Center 1959, Kami-yokoba Leybold UK LTD. Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Leybold USA Inc. Bonner Strasse 498...

This manual is also suitable for:

Ruvac whu seriesRuvac whu 2500Ruvac wh 4400Ruvac whu 4400Ruvac wh 7000Ruvac whu 7000 ... Show all

Table of Contents