HYCON HPP09E Operating Manual

Hydraulic powerpack

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HPP09E

Hydraulic Powerpack

From serial

number 13885

Revised

22.11.2018

Prior to Operation

We thank you for choosing a

HYCON powerpack.

Please note that the power-

pack is delivered without hy-

draulic oil, and therefore it

must be filled up with hydrau-

lic oil prior to operation.

To ensure smooth operation

and long-lasting performance

of your new powerpack, we

recommend you to study this

operating manual carefully and

pay special attention to the

Safety and Service

Precautions

We hope you will be satisfied

with your new HYCON power-

pack.

Best regards

HYCON A/S

Juelstrupparken 11

DK-9530 Støvring

Denmark

Tel: +45 9647 5200

Fax: +45 9647 5201

Mail

hycon@hycon.dk

www.hycon.dk

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Summary of Contents for HYCON HPP09E

Page 1 Juelstrupparken 11 DK-9530 Støvring Denmark Safety and Service Precautions Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk We hope you will be satisfied www.hycon.dk with your new HYCON power- pack. Best regards HYCON A/S...
Page 2: Table Of Contents
Contents Page Safety precautions ....................2 Filling up hydraulic oil ................... 3 Technical data ...................... 4 Electrical Circuit Diagram ..................5 Starting instructions ..................... 6 Service, maintenance and hydraulic settings ............7 Oil types ......................8 EC-Declaration of Conformity ................9 Warranty conditions ....................10 Spare parts list ....................11...
Page 3: Safety Precautions
Safety Precautions DANGER: The power pack must only be connected to an electrical power source with the correct fuse and fault current protection. If this is not observed, there is a risk of major personal injury or, in extreme consequence, death due to electric shock. IMPORTANT: Read and follow this operating manual carefully to avoid personal injury and damage to the power pack.
Page 4: Filling Up Hydraulic Oil
Filling Up Hydraulic Oil  To fill up with hydraulic oil, loosen the filter cover on top of the powerpack.  Remove the filter element (see photo), and fill up with oil. When oil is showing at the bottom of the filter unit, there is enough oil on the powerpack.
Page 5: Technical Data
Technical Data Hydraulics The HYCON HPP09E open centre hydraulic powerpack is designed in accordance with the EHTMA category C, which prescribes a minimum performance of 20 l.p.m. at 138 bar. The HYCON powerpack is fully compatible with and sufficient for the common European tools.
Page 6: Electrical Circuit Diagram
Electrical Circuit Diagrams...
Page 7: Starting Instructions
Starting Instructions Please observe the starting instructions on the electro box. Start:  Check hydraulic oil level at sight glass  Connect hoses and tool  Press the green button  If the motor’s direction of rotation is wrong, invert the phases in the socket by means of a screw driver ...
Page 8: Service, Maintenance And Hydraulic Settings
Service, Maintenance and Hydraulic Settings Service/Maintenance Daily Weekly Yearly Engine oil Check 1 x replacement Hydraulic oil Check 1 x replacement Hydraulic oil filter *) 1 x replacement Check hoses (tighten up if needed) Air filter 1 x replacement Fuel filter 1 x replacement *) Use only filters with by-pass Hydraulic Settings...
Page 9: Oil Types
Oil Types The HYCON power packs use standard hydraulic oil, i.e. all types of mineral oil and biodegradable oil, which comply with the following values: Below 10°C 10 … 30°C Above 30°C Ambient temperature range 50°F 50 … 68°F 68°F...
Page 10: Ec-Declaration Of Conformity
Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk We hereby declare that HPP09E hydraulic powerpack – from serial No. 13885 (with 5.5 kW electric motor) is manufactured in conformity with the EC Directives: 2006/42/EC 2000/14/EC 2006/95/EC Notified Body 1585:...
Page 11: Warranty Conditions
Warranty Conditions We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like will not be accepted as warranty.