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OPERATOR'S
SPARE PARTS &
SERVICE MANUAL
Plate Compactor
Models PP193 & PD193
Blagden Street
Sheffield
S2 5QS
ENGLAND
Tel: +44 (0) 114 276 7921
Fax: +44 (0) 114 272 0965
Email:
sales@fairport.uk.com
Website: www.fairport.uk.com
M-PP193ws.doc
FAIRPORT
CONSTRUCTION EQUIPMENT LTD
Unit 32,
The Bell Centre,
Newton Road,
Manor Royal,
Crawley,
West Sussex,
RH10 9FZ
Tell +44 (0) 1293 534742
Fax +44 (0) 1293 529056
Issue 3226-Sep 01
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Summary of Contents for Fairport PP193
- Page 1 OPERATOR'S SPARE PARTS & SERVICE MANUAL Plate Compactor Models PP193 & PD193 FAIRPORT CONSTRUCTION EQUIPMENT LTD Unit 32, Blagden Street The Bell Centre, Sheffield Newton Road, S2 5QS Manor Royal, ENGLAND Crawley, Tel: +44 (0) 114 276 7921 West Sussex,...
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Page 2: Table Of Contents
CONTENTS SAFETY PRECAUTIONS SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT TECHNICAL DATA STARTING THE ENGINE OPERATOR INSTRUCTIONS GENERAL MAINTENANCE ENGINE VEE BELT ADJUSTMENT CENTRIFUGAL CLUTCH 8.1. M TYPE CLUTCH 8.2. B TYPE CLUTCH ENGINE MOUNTING PLATE AND ANTI-VIBRATION MOUNTS HANDLE, BRACKETS AND ANTI-VIBRATION MOUNTS... -
Page 3: Safety Precautions
SAFETY PRECAUTIONS Do not operate this machine unless all guards are in position and secure. Do not smoke when refuelling. Do not refuel with engine running. Wipe up spilt fuel. Do not overfill. Dispose of fuel contaminated wipes safely. Do not run engine in enclosed areas without adequate ventilation. Do not run engine in an area that has a hazardous or explosive atmosphere. -
Page 4: Safety Pictograms Used On Fairport Equipment
SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05... -
Page 5: Technical Data
TECHNICAL DATA Engines Type Net BHP at Operating operating speed speed Honda GX160 3300 RPM Robin EY20 3300 RPM B&S 5HP 3300 RPM Yanmar L40AE 3300 RPM Dimensions Base plate width: 460mm Overall length 960mm Width, wheels down: 600mm Height, wheels up: 870mm Weight with Honda GX160: 92.0 kg... -
Page 6: Starting The Engine
STARTING THE ENGINE Check oil level. Turn fuel tap on. Put speed control lever to tick-over. If engine is cold, close the choke (petrol engines only). Turn engine switch to ON(1) position. Pull the starter rope toggle lightly until resistance is felt, then pull briskly using quick short pull. -
Page 7: General Maintenance
Do not run the machine on solid concrete surfaces, as this is likely to cause damage. GENERAL MAINTENANCE Top up engine oil daily and change regularly using the correct grade of oil in accordance with the engine manufacturers instructions. If the machine is working continuously, check the oil level and top up twice daily. -
Page 8: B Type Clutch
Remove the four bolts (15) and nuts which hold the clutch assembly together. Warm the front cover bearing housing (14) and tap the back of the vee belt pulley to withdraw the pulley and front cover. The clutch shoes and inside face of the pulley can now be inspected. -
Page 9: Engine Mounting Plate And Anti-Vibration Mounts
Replacement Replacement is the reverse of the above procedure but ensure the shoes are replaced to the same orientation as the ones removed. ENGINE MOUNTING PLATE AND ANTI-VIBRATION MOUNTS Removal Unscrew screws (27) and lift off the engine plate. The anti-vibration mounts can now be removed after unscrewing nuts (63). -
Page 10: Block Compacting Attachment Plate
Dismantling Remove brackets (38). To remove the pulley (32) release the locking tab of the taper lock nut (31) and unscrew the locknut approximately two turns. Place supporting wedges between the pulley and the vibrator case end plate (30). Position a short length of tube over the end of the shaft so that it bears against the taperlock nut. - Page 11 On some base plates it will be necessary to mark out and drill the fixing holes. It is recommended that the base plate is removed to make this easier. Place the base plate the right way up onto the edge of the attachment plate abutting one of the studs and with the sloping face of the base plate nesting in the sloping face of the attachment plate.
- Page 12 PARTS DIAGRAM - BASE PLATE, ENGINE PLATE AND BELT GUARD N.B. To prevent torsional distortion of A-V mounts tighten screws 27 before tightening nuts 63. M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05...
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Page 13: Parts List - Base Plate, Engine Plate, Belt Guard And Engines
PARTS LIST - BASE PLATE, ENGINE PLATE, BELT GUARD AND ENGINES Item No. Part No. Description 435/8/16 M8 x 16 Hex. hd. bolt W51819 Belt guard (petrol engines) W51765 Belt guard (Yanmar engine) 435/8/40 M8 x 40 hex. hd. eng. mt. bolt 420/8/25 M8 Washer W526/8... - Page 14 Briggs & Stratton keywayed shaft W81924 Yanmar L40 keywayed shaft W81843 M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05...
- Page 15 PARTS DIAGRAM - WHEEL ARM AND HANDLE BRACKET M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05...
- Page 16 M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05...
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Page 17: Parts List Wheel Arm And Handle Bracket
Items Fitted to Engines (not illustrated) W51784 Throttle stop (for Honda engines) 433/6 Ext. star washer (for throttle stop) 437/6/16 M6 x 16 screw " 418/6 M6 washer " 480/6 M6 nyloc nut " W81805 Exhaust deflector (for Honda engine) W81846 Deflector screws "... - Page 18 PARTS DIAGRAM - CLUTCH PULLEY ASSEMBLY M TYPE CLUTCH B TYPE CLUTCH M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05...
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Page 19: Parts List Clutch Pulley Assembly
PARTS LIST CLUTCH PULLEY ASSEMBLY 16.1. M TYPE CLUTCH Item No. Part No. Description W84040 Key (3/4" shaft) W51719 Shaft adaptor (3/4" shaft) W51160 Shaft adaptor (5/8" UNF) 417/10 Csk star washer for 3/8" UNF screw * 417/8 Csk star washer for 5/16" UNF screw* 466/6/30 3/8 UNF csk skt screw x 3/4"... -
Page 20: Parts List Block Compacting Attachment Plates
W14562 Clutch spacer 30** W51817 Washer (3/4" shaft) 30** W525/6/16 3/8" large dia washer (3/4" shaft) 1 31** 439/8 M8 Shakeproof washer (3/4" shaft) 31** 425/6 3/8" Shakeproof washer (3/4" Shaft) W87276 Vee belt (petrol engines) W80036 Vee belt (Yanmar engine) 33** 408/5/10 5/16"... -
Page 21: Warranty Conditions And Claims Procedure
M6 Nyloc nut WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd (hereafter referred to as FCE) are warranted to be free of defects due to faulty materials or workmanship for a period of 12 months from the date of original despatch from FCE or as specified below: Hydraulic hoses and hydraulic couplings –... -
Page 22: Claims Procedure
To the extent permitted by law, the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to any consequential loss, loss of profit, injury or damage suffered. Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE. - Page 23 In the event of the estimate not being accepted, a further charge will be made to defray the rebuilding of the machine. Estimates must be treated as approximate only as it may be found necessary to use additional parts on further examination. M-PP193ws.doc Issue 3226-Sep 01 Issue 3285 Oct 02...
- Page 24 EC Declaration of Conformity We Fairport Construction Equipment Limited Blagden Street Sheffield S2 5QS Declare that the product P 193 Fitted with Honda GX160 engine Manufactured from 1 Sept 2004 conforms to the following Directives: 89/336/EEC, 89/392/EEC, 91/368/EEC, 2000/14/EC uses the following standards...
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