LumaSense technologies 1303 User Manual

Multipoint sampler and doser
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User Manual for
1303 Multipoint Sam-
pler and Doser
BE1085-13

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Summary of Contents for LumaSense technologies 1303

  • Page 1 User Manual for 1303 Multipoint Sam- pler and Doser BE1085-13...
  • Page 2: Table Of Contents

    Chapter 3 Operation................................24 Switching-On ...............................25 General Principles of Controlling the 1303....................25 3.2.1 Syntax for Interface Jobs........................25 3.2.2 Output Jobs – Requesting Information from the 1303..............28 Installing Set-up Parameters ........................29 3.3.1 The Dosing Time-out Parameter ......................30 3.3.2 The Characteristic Gas Constant Parameter..................30 3.3.3...
  • Page 3 Index ________________________________________________________________________ Introduction .................................49 4.1.1 IEEE Functions Implemented in the 1303..................49 Overview of 1303 Interface Jobs .........................50 4.2.1 Set-up Jobs ..............................51 4.2.2 Sampler System Jobs..........................52 4.2.3 Doser System Jobs............................52 4.2.4 Temperature Measurement Jobs......................53 4.2.5 1303 Check Jobs ............................54 4.2.6 Error Condition and Service Request Jobs ..................54 4.2.7...
  • Page 4: 1303 Multipoint Sampler And Doser

    1303 ________________________________________________________________________ 1303 Multipoint Sampler and Doser August 2008 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 4 of 59...
  • Page 5: Safety Considerations

    If such a situation is likely to occur you should ensure that the gases are drawn through a water-trap filter before they enter the sampler channels of the 1303. This will condense out water vapour in the gases and thus prevent condensation within the instrument.
  • Page 6 To ensure safe operation and retain the Type 1303 in safe condition, note the following: APPLYING POWER Before using the Type 1303, check that it is set to match the available mains voltage and that the correct fuse is installed. SAFETY SYMBOLS...
  • Page 7: Chapter 1 Description And Functions

    Chapter 1 ________________________________________________________________________ Chapter 1 Description and Functions August 2008 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 7 of 59...
  • Page 8: Description And Functions

    Chapter 1 ________________________________________________________________________ 1.1 Description and Functions Fig.1.1 The pneumatic system of the 1303 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 8 of 59...
  • Page 9: The Sampler System

    Each of the 6 dosing outlet channels has a tube-mounting stub on the frontplate of the 1303. 6 tubes of up to 50m length connect each stub to the respective dosing point.
  • Page 10: Front Panel

    The doser system is set up for use by specifying a dosing time-out such that the 1303 will stop any current dosing procedure after a given time has elapsed without instruction from the controlling computer. This value is specified form the controlling computer.
  • Page 11: Rear Panel

    Interface: 3 lamps which indicate the function of the IEEE inter- face. If the Listen lamp is lit, the 1303 is receiving in- structions or data from the system controller. If the Talk lamp is lit, the 1303 is outputting data. If the SRQ lamp is lit, the 1303 has generated a Service Request, see section 4.1.1...
  • Page 12 ________________________________________________________________________ Outlet to Analyzer: Mounting stub for connecting the sampler system of the 1303 to the inlet of an INNOVA Gas Monitor via tubing. section 2.3.4. Usable models are Type 1302, 1312 or 1412. In the following referred to as “Gas Monitor”.
  • Page 13: Chapter 2 Preparing To Use The 1303

    Chapter 2 ________________________________________________________________________ Chapter 2 Preparing to Use the 1303 August 2008 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 13 of 59...
  • Page 14: Preliminary

    2.1.2 Connecting the Mains Supply The 1303 is operated from a 50 to 400 Hz single phase AC mains sup- ply. Before connecting the mains supply, the following checks and ad- justments should be performed to ensure safe operation of the 1303.
  • Page 15: System Use

    Mains Input connector to the mains supply using Power Cable (supplied with the 1303). 2.2 System Use The 1303 combines with the Gas Monitor and a controlling computer to provide a system which offers wide-ranging monitoring capabilities. The 1303 makes it possible to perform multi-point air-exchange analyses and multi-point monitoring tasks in many different situations and envi- ronments, without changing the system components.
  • Page 16: Connecting The 1303 To The System Controller

    Setting the Interface Address of the 1303 The 1303 uses a single interface address. The address is set using the bank of eight switches on the rear panel of the 1303. The last five switches on the bank decide the interface address. These switches are marked A1 (the least significant bit) to A5 (the most significant bit).
  • Page 17 If the switch is up, it represents a binary “1”. See Fig. 2.5. Fig. 2.5 Dipswitch settings binary “1” The interface address of the 1303 is set at the factory to 01111 (deci- mal value 15), see Fig. 2.6. If this is not suitable for your system, use the switches to set an address appropriate to your system.
  • Page 18: Connecting Tubing To The 1303

    Chapter 2 ________________________________________________________________________ Fig. 2.6. Interface address 15 If the system comprise two 1303 instruments the standard interface address of the second 1303 should be 16, see Fig. 2.7. Fig. 2.7. Interface address 16 2.3 Connecting Tubing to the 1303 The 1303 is connected via tubing to: the sampling points;...
  • Page 19: Connecting Sampling And Dosing Tubing

    Note: the performance of the 1303’s sampling and dosing systems are specified for sampling and dosing tubing of maximum 50m in length. Tubing for use with the 1303 is available from LumaSense, as follows: Sampler tubes, green nylon, LumaSense accessory number AF0006 or polytetrafluoroethylene (PTFE), LumaSense accessory number AF0614.
  • Page 20: Connecting External Filters To The Sampling Tubes

    1. Remove the knurled nut from the mounting stub of the sampler channel you wish to use, on the front panel of the 1303. 2. Push one end of the length of the nylon AF0006 or polytetrafluoro- ethylene PFTE AF0614 tubing through the non-threaded end of the nut.
  • Page 21: Connecting A Tracer Gas Supply

    2. Screw the short stub of the Filter DS2306 into the Fitting. 2.3.3 Connecting a Tracer Gas Supply Tracer gases for use with the 1303 must be supplied from a pressurized cylinder fitted with a suitable pressure-regulator. The regulator ensures that the tracer-gas pressure is constant.
  • Page 22: Connecting The Sampler Outlet To The Gas Monitor

    2.3.1. The tubing is connected to the Outlet to Monitor stub on the rear panel of the 1303, and to the Air Inlet stub on the rear panel of the Gas Monitor. The tubing is con- nected as described in section 2.3.1.
  • Page 23: Connecting Temperature Transducers To The 1303

    Chapter 2 ________________________________________________________________________ 2.4 Connecting Temperature Transducers to the 1303 The 1303 has 6 temperature-sensor inputs mounted on its front panel, suitable for direct use with the INNOVA Air Temperature Transducer MM0034 or Operative Temperature Transducer MM0060. The measurement range and accuracy of these transducers are given in the 1303 specifications in the Product Data.
  • Page 24: Chapter 3 Operation

    Chapter 3 ________________________________________________________________________ Chapter 3 Operation August 2008 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 24 of 59...
  • Page 25: Switching-On

    All tasks performed by the 1303 are controlled over the IEEE/IEC inter- face from a computer; there is no other control possibility. This chapter deals with the control of the 1303 from the user’s point of view; for de- tails of the IEEE/IEC interface specifications, refer to...
  • Page 26 Fig.3.1. General syntax diagram for interface jobs Job Headers The job header specifies the function you want the 1303 to perform. It consists of one or more words. The ASCII underline character “_” is used to separate individual words in the job header. For example: OPEN_SAMPLING_VALVE A hyphen “-“...
  • Page 27 Chapter 3 ________________________________________________________________________ OPEN_SAMPLING_VALVE 2,3,4 Numerical data for interface jobs sent to the 1303 can be in NR1, NR2 or NR3 form. This is a format for describing how the numerical data is represented, for example: NR1 data: 250 (number without decimal-fraction or exponent) NR2 data: 249.85 (number with decimal fraction, without expo-...
  • Page 28: Output Jobs - Requesting Information From The 1303

    An example of an output-job is: SAMPLING_PUMP_PRESSURE?<LF> To which the 1303 responds with the required data. The general syntax for data output from the 1303 is shown in Fig.3.2. Fig.3.2. General syntax diagram for data-output from the 1303...
  • Page 29: Installing Set-Up Parameters

    The 1303 interface jobs Calibration_Data?, Dosing_Time_Out?, Mo- lecular_Weight? and Gas_Constant? are re-usable jobs; that is, when the data requested by this job is read-out from the 1303, the same job can be sent back to the system controller so that a different value for this parameter can be read-in to the 1303.
  • Page 30: The Dosing Time-Out Parameter

    (section 3.8.5). The range of possible values is from 10s to 3600s. If you do not specify a value for this parameter, the 1303 uses the default value of 60s. The dosing time-out is changed as follows. Examples: DOSING_TIME_OUT 30<LF> Changes the dosing time-out to 30s.
  • Page 31: The Calibration Data Parameter

    If the calibration data for each specific nozzle and for the tracer-gas currently being used is known, it can be sent directly to the 1303 using the following job, without calibrating the 1303. Note that the 1303’s doser nozzles must still be calibrated with each change of tracer-gas, so that the 1303 is able to calculate the amount delivered.
  • Page 32: Calibrating The Doser System

    Important! To ensure accurate calibration of the 1303, observe the following points before performing the calibration procedure. The 1303 must be placed in the area in which it will be used, with power on, at least 10 minutes before calibrating. This allows the...
  • Page 33 It is recommended that you read-out and note down the current calibration data for each nozzle, for future reference in the event of loss of calibration data from the 1303. The calibration data can then be re-installed using the Calibration_Data job, section 3.3.3.
  • Page 34: Using The Sampler System

    2.3.5) and drawing the new sample. When the new sample has been drawn to the 1303, the internal 3-way valve is set to direct the sample to the Gas Monitor. The sampling pump stops, and the Gas Monitor’s pump draws the sample for analysis.
  • Page 35: Using The Doser System

    – see section 3.4 details of how to do this. The 1303 cannot open a dosing valve for which calibration data does not exist. To ensure efficient dosing, the tracer-gas pressure must be in the range 300 kPa to 450 kPa absolute.
  • Page 36: Starting Continuous Dosing

    The dosing pump is controlled separately from the dos- ing valves. Note: the carrier-air inlet on the rear panel of the 1303 must not be blocked. Example:...
  • Page 37: Starting Discontinuous Dosing

    4.2.3. Fig.3.3. Representation of the 1303’s discontinuous dosing function Example: DIS_DOSING 1,20,5,3<LF> Starts a discontinuous dosing pro- cedure through dosing valve num- ber 1 for a total time of 20s. The...
  • Page 38: Calculating The Dosage Delivered

    Calculating the Dosage Delivered When each dosing-nozzle is calibrated with the tracer-gas being used (section 3.4) the 1303 is able to calculate the delivered dosage auto- matically. The delivered dosage is read-out from the 1303 as follows: Example: DOSAGE_GIVEN? 1<LF>...
  • Page 39: Checking The 1303

    If a bit is set, the 1303 is currently using the corresponding component. The flag is output from the 1303 as the total of the decimal equivalents of the binary values of the bits which are set. See Table 3.3...
  • Page 40 199 = 1 + 2 + 4 + 64 + 128. Therefore, bits 1, 2, 3, 7 and 8 are set. The mechanical con- dition of the 1303 is: dosing valves 1, 2 and 3 open; main dosing valve open; dosing pump running.
  • Page 41: Check_System Interface Job

    3.8.5 Reset_System Interface Job This interface job restarts the 1303. This job does not reset the 1303’s set-up parameters or calibration data. The 1303 restarts as described section 3.1. Resetting the 1303 cancels any task which the 1303 was performing prior to the reset.
  • Page 42: The Status Byte

    The status byte is an eight-bit byte, read out by the system controller as part of the serial poll sequence. The status byte gives the first indi- cation of the cause of the service request. The status byte for the 1303 is shown in Table 3.4.
  • Page 43: Resetting The Status Byte

    This job reads-out an 8-bit byte (the Warning Flags) which gives infor- mation about error conditions which affect the efficient operation of the 1303. The 1303 is still able to operate, but the error should be rectified as soon as possible. The Warning Flag byte is shown in Table 3.5.
  • Page 44 1303, or switching the 1303 off/on. Power Fail Flag Is set if the power from the 1303’s transformer to the 1303 is outside the range 13,25V to 15,75V. This flag is reset when the voltage is back within the above range, or by resetting the 1303, or switching the 1303 off/on.
  • Page 45 This flag is reset by the next Check_System job (if the results of the check are satisfac- tory), or by resetting the 1303, or switching the 1303 off/on. If the er- ror is persistent, have the 1303 serviced.
  • Page 46: The Error? Interface Job

    The Error? Interface Job This job reads-out an 8-bit byte (the Error Flags) which gives informa- tion about errors which cause the 1303 to stop working. If any of these errors exist, the 1303 is unable to function until the error is rectified.
  • Page 47 1303, or switching the 1303 off/on. Job Specification Error Is set if an interface job sent to the 1303 is not recognised. This can be due to an incorrect job header, incorrect syntax, or incorrect or missing data.
  • Page 48: Chapter 4 The Ieee/Iec Interface And Interface Job Overview

    Chapter 4 ________________________________________________________________________ Chapter 4 The IEEE/IEC Interface and Interface Job Overview August 2008 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 48 of 59...
  • Page 49: Introduction

    ASCII (ISO 7-bit) coded messages. It is important to note that although the digital interface of the 1303 is designed according to IEEE Std 488 and follows the recommendations of IEEE Std 728, absolute compatibility with IEEE/IEC interfaces de- signed by other manufacturers cannot be unconditionally guaranteed, since differences can occur within the limits of the specifications.
  • Page 50: Overview Of 1303 Interface Jobs

    IEEE or IEC standards. 4.2 Overview of 1303 Interface Jobs In this section, each 1303 interface job is grouped according to its func- tion, with a short description of its effect. The correct syntax for each job is given, with the minimum code for each job-header, in bold up- per-case characters.
  • Page 51: Set-Up Jobs

    ________________________________________________________________________ 4.2.1 Set-up Jobs These jobs install set-up parameters in the 1303. The set-up parame- ters must be installed before starting to use the 1303. Further informa- tion about the set-up parameters is given in section 3.3. Table 4.1 The interface jobs which set-up the 1303.
  • Page 52: Sampler System Jobs

    Starts/stops the sampling pump. 4.2.3 Doser System Jobs These jobs control the dosing function of the 1303. For further informa- tion about the calibration of the doser system, refer to section 3.4. For further information about using the doser system, see section 3.6.
  • Page 53: Temperature Measurement Jobs

    Chapter 4 ________________________________________________________________________ Table 4.3 The interface jobs which control the 1303’s doser system Job Header Data Effect on 1303 Calibrate_Nozzle Specific dosing- Starts the auto- nozzle number. matic calibration of the specified doser nozzle. Main_Dosing_Valve OPen Opens/closes the CLose main dosing valve.
  • Page 54: 1303 Check Jobs

    (°C) at the specified tempera- ture-sensor. 4.2.5 1303 Check Jobs These jobs check the various functions of the 1303. For further infor- mation, refer to section 3.8. Table 4.5 The interface jobs which check the 1303’s functions. Job Header...
  • Page 55: Standardised Jobs

    Error? No data Reads-out the 1303’s Error flags. 4.2.7 Standardised Jobs These jobs do not directly affect the operation of the 1303. The De- fine_Terminator job is detailed in section 3.2.1. The Output_Header job is detailed in section 3.2.2.
  • Page 56: _______________________________________________________________________

    Identify? No data Outputs INNOVA 1303 Output_Header EXclusive Disables/enables the Inclusive 1303 to output the mini- mum code of the job header with the appro- priate data, in response to the output jobs listed, section 3.2.2. *IDN? No data.
  • Page 57: Chapter 5 Service And Repair

    Chapter 5 ________________________________________________________________________ Chapter 5 Service and Repair August 2008 _______________________________________________________________________ BE1085-13 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 57 of 59...
  • Page 58: _______________________________________________________________________

    Chapter 5 ________________________________________________________________________ The Type 1303 Multipoint Sampler and Doser is designed and con- structed to provide the user with many years of safe, trouble-free op- eration. However, should a fault occur which impairs its correct function and operating safety, then it should be immediately disconnected at the mains source and secured against further operation.
  • Page 59 1303 LumaSense Technologies A/S Tel.:(+45) 44 20 01 00 Energivej 30 Fax: (+45) 44 20 01 01 DK-2750 Ballerup, Denmark http://www.lumasense.dk...

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