Summary of Contents for White Knight CPT-1
- Page 1 CPT-1 Product Manual Manual available online at wkfluidhandling.com Manual Version 1.3.1 Manual Part# 18200-LM-0038...
-
Page 2: Table Of Contents
7.2 Using the Software: ............................9 7.3 Software Inputs: ............................. 10 8 Troubleshooting Q & A: ............................12 8.1 Issues connecting to CPT-1 via Ethernet: ..................... 12 8.2 Issues Connecting to CPT-1 via RS-232: ...................... 12 9 Appendix 1: Complete Wiring Guide Table ......................13 Manual Version 1.3.1... -
Page 3: System Recommendations
1. System Recommendations 1.1 Precautions DO NOT OPEN CONTROL BOX Do not open up the control box. White Knight is not responsible for any damage caused by opening the control box. Grounding All electrical components must be ground to minimize risk of sparks. Follow proper procedures for grounding all products in the system. -
Page 4: Parts List
24 VDC Power Supply 2.1 CPT-1 Cycle Rate Translator The CPT-1 control box is a small I/O communication device that converts the pump’s cycle rate to the cycle rate that works with the tool’s algorithm. The control box has: 44-pin HD D-Sub Connector: Sends and receives digital signals. -
Page 5: Power Adapter With Crimp Pins
The CPT-1 is able to operate the pneumatic pump at the cycle rate that is optimal for the pump. Then, the CPT-1 will scale the pump’s cycle rate by a factor set by the user and send the scaled cycle rate back to the tool. The CPT- 1 can be configured to work with any system setup. -
Page 6: Power And Communication
There are two methods of powering the CPT-1: 18-36 VDC power connector and Power over Ethernet (PoE). By default the CPT-1 is setup to use the external power adapter. Simply connect an appropriate DC power to the connector as shown in Figure 3. -
Page 7: Ethernet Connection
After the controller has been setup the settings can be saved and disconnected to be run as a standalone unit. The CPT-1 uses two industry standard Ethernet connection protocols TCP/IP and UDP/IP, the controller will automatically respond in the format in which it is connected. - Page 8 Remote Left When one of these connections becomes active, Green/ 0 V = Not Active [DI_2] the CPT-1 will turn on and start Low VDC Reference Black Stripe 24 V = Active controlling the pneumatic pump. Disconnect the left and...
-
Page 9: Digital Outputs
5.3 Digital Outputs: The CPT-1 sends out signals to control or be read by other devices. There are two types of digital outputs, voltage source or a voltage sink. The CPT-1 will turn on both corresponding voltage source and sink when it turns on an output. -
Page 10: Wiring Configurations
CPT-1. These connections have been divided into 3 sections that need to be selected. Tool Communications – The tool will need to send a signal to tell the CPT-1 to turn on-off and will need •... -
Page 11: Pc To Cpt-1 Communication
Ethernet connections TCP/IP and UDP/IP the controller will automatically respond in the format to which it is connected. When connecting the CPT-1 to a local network, it will look to the server to assign it an IP address. This is supported on both DHCP and BOOT-P server protocols. -
Page 12: Software Inputs
3. Select your controller and click “Connect”. (If the controller does not show, you can click “Cancel” and proceed to the next screen where you can try connecting again.) 4. Wait for the Controls window to show. See Figure 6 for screen shot of controls window. Figure 6: Controls Window 5. - Page 13 Off Delay: The CPT-1 expects either the right or left remote signal from the tool to be on. In some cases there may be a delay between the signal switching. The off delay will keep the system on for a set time without any signal being sent.
-
Page 14: Troubleshooting Q & A
Check that the network is assigning an IP Address. (Contact system administrator for help). Press the Reset button on the controller, wait a moment for system restart, and try connecting again. • • If still unable to connect, contact White Knight at Tech.Support@wkfluidhandling.com 8.2 Issues Connecting to CPT-1 via RS-232: •... -
Page 15: Appendix 1: Complete Wiring Guide Table
24 V = Not Active Yellow/Red Reference High VDC Digital Input: connections becomes active, 0 V = Active Remote Left the CPT-1 will turn on and start 0 V = Not Active [DI_2] Green/Black Reference Low VDC controlling the pneumatic 24 V = Active pump. - Page 16 Sink: Connect To Relay Open = Not Active Orange/White Digital Output: ground when closed Relay Closed = Active The CPT-1 will turn on the left Left Solenoid Light Source: Connect to Relay Open = Not Active and right solenoid signals to...
-
Page 17: Manual Version 1.3.1 Manual Part# 18200-Lm
Controller Label Manual Version 1.3.1 Manual Part# 18200-LM-0038... - Page 18 10 Appendix 2: Dimensional Diagrams Manual Version 1.3.1 Manual Part# 18200-LM-0038...
- Page 19 11 Ordering Instructions CPT-1 (Cycle Rate Translator) Ordering Instructions Required Additional Configurations Options CPT-1 ① ② ③ To configure your Cycle Rate Translator with different connection methods, a power supply or request a specific revision level, please select options from the appropriate additional options (1-3).
- Page 20 Manual Version 1.3.1 Manual Part# 18200-LM-0038...