Table of Contents
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Table of Contents
Summary of Contents for MasterMover SmartMover SM60+
- Page 2 No part of this publication may be reproduced or distributed in any form or by any means, electronic or mechanical, including photocopying, recording or any other information storage or retrieval system, without prior permission in writing from MasterMover Ltd. MasterMover is a Registered Trade Name.
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Page 3: Table Of Contents
Contents ABOUT THIS OPERATOR MANUAL Maintenance Disclaimer HEALTH & SAFETY Warning Labels Safety Warnings in this Manual If you Suspect a Fault Safety Precautions Preparation Unpacking Lighting in the Work Area Safety Do’s Safety Don’ts GENERAL INFORMATION Storing the Machine Model Names Noise Levels IP rating... - Page 4 Contents CHARGING Charging with the External Charger Charging with the Internal Charger Charger Indicator Lights MACHINE CHECKS Pre-Shift Checks Weekly Checks Monthly Checks TRAINING & SERVICING Training Regular Service Sales & Service Contacts Warranty FAQS AND TROUBLESHOOTING...
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Page 5: About This Operator Manual
Maintenance This manual does not cover maintenance other than basic cleaning and checking for signs of a problem. In the event of a fault, please contact your supplier or MasterMover Ltd – see page 22. Disclaimer The purpose of this manual is to provide general, non-machine specific instructions and guidance for our machines. -
Page 6: Health & Safety
Health & Safety Health & Safety Warning Labels Some of the following symbols may be used on your machine. Please study them and learn their meaning. Refer to instruction Wear eye protection manual/booklet Disconnect mains plug Wear safety footwear from electrical outlet General warning sign Warning;... -
Page 7: Safety Warnings In This Manual
3. REPORT the problem immediately to your supervisor/manager, or directly to MasterMover. CAUTION: SERVICING SAFETY In the interests of safety only authorised, trained personnel may service or repair MasterMover machines. Safety Precautions Please follow these precautions when using the machine: ... -
Page 8: Preparation
The machine is supplied ready for use, although in some cases you may need to fit the coupling you have chosen (fitting the coupling is simple and requires only a few basic hand tools). At the MasterMover factory: We set the acceleration and speed. Note, this can be altered. -
Page 9: Safety Do's
Health & Safety Safety Do’s When pulling a load, DO walk beside the machine when possible, for safety. If you need to walk backwards when pulling a load, DO make sure that you are not walking into an obstruction. DO use the warning horn to make people aware of your movements. DO take care to avoid people, objects, equipment, cables on the floor etc. -
Page 10: General Information
The IP rating varies from machine to machine – please refer to page 1 of your machine Bolt-On manual for more information. Cleaning When cleaning your MasterMover (including Stainless Steel machines), do not use solvents or pressurised water* as this can damage the machine and the internal components invalidating your warranty. -
Page 11: Controls & Indications
Controls & Indications Controls & Indications Control Head The Control Head is the steering wheel of the MasterMover machine. There are two variants: Two button configuration Six button configuration 1. Steering handles 2. Two speed selector switch (Option): See page 12 3. -
Page 12: Key Switch
- this confirms that the machine is now “live”. We supply two keys with the machine. Extra keys are available to order, please contact your dealer or MasterMover Technical Support. Note: You can only remove the key in the OFF positon. -
Page 13: Anti-Crush Button
Controls & Indications Anti-Crush Button At the front centre of the control head is a red Anti- Crush button which overrides the throttle levers when pressed. In the unfortunate event of being trapped while the machine is reversing, this button will activate an emergency stop and move forward slowly. -
Page 14: Forward/Reverse Throttle And Brake Lever
Controls & Indications Forward/Reverse Throttle and Brake Lever Forward, reverse and brakes are controlled by the throttle levers. This is a variable speed control: you can accelerate and decelerate gently. Using the Throttle: To push the load away from you, push either lever UP away from you. To pull the load towards you, press either lever DOWN towards you. - Page 15 Controls & Indications For those machines with the circular BDI, the following indications are to be observed when switching on and during use of the machine: 1. When you first switch the machine ON, all 3 LEDs illuminate briefly (green, yellow and red) to indicate that they are all working, then they switch off.
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Page 16: Machine Options
Machine Options Machine Options Option – flashing safety light and motion Option – two speed selector switch bleeper Option – wireless control handset Option – lifting and anchoring points Option – wheel protectors Option – forward facing LED Option – headlights Option –... -
Page 17: Option Contents
Machine Options Option Contents MasterMover Option - Drive Wheel Model SmartMover SM60+ SM100+ SM100 SM100 TOW MasterTug MT200 MT300+ MT400+ MT600+ MT800+ MT1000+ MT1200+ MT1500+ MT2000+ All Terrain ATP400 ATT400 ATT400+ AT200 TOW AT300 TOW Stainless Steel Machines SM60+ SS... -
Page 18: Batteries
Machine batteries are consumable items and have a certain life. They will need replacing from time to time. You must only fit a new battery pack that is approved by MasterMover or by your local service partner. Warranty restrictions apply. -
Page 19: Battery Do's
Batteries are very heavy and can be dangerous to handle. Charge the battery when the BDI shows between 30-50% charge. Only use the charger supplied by MasterMover. An incorrect charger can damage the batteries and invalidate the warranty. Always store the machine at full charge to avoid degradation of the battery. -
Page 20: Battery Safety Labels
Fixed battery setups and internal chargers are also available. Disposing of Used Batteries or Packs If a MasterMover representative replaces the batteries, they will remove the old batteries and dispose of them correctly. If you replace batteries, then please ensure that you dispose of them correctly according to local... -
Page 21: Charging
Charging Charging Charging with the External Charger 1. Take the machine to the recharging bay. Switch the machine OFF and remove the key. 2. Make sure the charger is switched OFF. 3. Locate the battery and pull out the machine plug from the battery pack connector (some models may have the plug in a separate compartment on the outside of the machine). -
Page 22: Charger Indicator Lights
Charging Charger Indicator Lights Charger – internal – 3A 24V – 110V-240V Charger – external – 5A 24V – 85V-265V Charger – external – 5A 48V – 115V Charger – external – 5A 48V – 230V ... - Page 23 Charging Charger – internal - 12.5A 24V – 110V-240V Charger – external -12.5A 24V – 110V-240V The charger has red, yellow and green indicator lights next to the words, ‘Mains, Bulk, Full and Charge’, which show you the charging situation as follows: INDICATOR LIGHTS CHARGE SITUATION Yellow ‘Bulk’...
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Page 24: Machine Checks
Machine Checks Machine Checks WARNING: CHECKING THE MACHINE Ensure the machine is situated in a safe place before you carry out the following checks. Pre-Shift Checks Check the battery display indicator (BDI) for sufficient charge level. Check for leaks. ... -
Page 25: Training & Servicing
A brief guide to keeping your machine operational and what to do in the case of a machine breakdown. If learners cannot perform any of the required tasks safely and correctly, the MasterMover trainer will give feedback and re-train as required. -
Page 26: Sales & Service Contacts
For all warranty information, please refer to section 9.2(b) of your ‘Terms and Conditions of Sale’ booklet. Note: We strongly recommend that the machine be serviced by MasterMover or an approved service partner. However if it is serviced by someone suitably qualified and using approved components, then the warranty remains. -
Page 27: Faqs And Troubleshooting
FAQs and Troubleshooting FAQs and Troubleshooting How do I charge the machine? Please see page 17 of this manual for further details. How do I know when the machine is fully charged? This will depend on your charger – please see the Charging section of this manual for more information (page 17). - Page 28 FAQs and Troubleshooting What is the maximum load weight I can move? This is given on page 1 in your machine Bolt-On manual however it will be limited by environmental factors such as slopes, floor conditions, rolling resistance etc. This is discussed during your initial evaluation and the correct machine will be chosen for your load.
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