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SECTION 2. SERVICE MANUAL SECTION 2-1. GENERAL PART • SERVICING PRECAUTIONS ........................2-2 • ESD PRECAUTIONS ..........................2-4 SECTION 2-2. AUDIO PART • ELECTRICAL TROUBLESHOOTING GUDIE .................... 2-5 • DVD PLAYER PROGRAM DOWNLOAD METHOD ................... 2-9 • WAVEFORMS OF MAJOR CHECK POINT ..................... 2-11 •...
SECTION 2-1. GENERAL PART SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact. Storage in conductive bag Drop impact 2.
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NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
SECTION 2-2. AUDIO PART ELECTRICAL TROUBLESHOOTING GUDIE Turn power on. Check power supply circuit. Is power on? Check laser circuit. Does initial read work? Check focus circuit. Check disc. Does it play? Check tracking servo circuit. Check audio circuit. Does it output audio? - 2-5 -...
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2. AUDIO µ. COM Circuit POWER ON Does Video1/2 Does CD/DVD FM 87.5 appear appear at FLT? at FLD? Does it appear Does LOADING DVD Error at appear at FLD? FLD? Check Does no Dise or Connector(PN103)if Reconnet it. Time appear at FLD? is normally.
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3. Front Circuit (1/2) POWER ON Check if Reconnec it. LED OFF. the PN101/PN102 is OK. Check if the Is digitron Refer to SMPS Part. Front power is on normally? OK(*1). Check if all Buttens are OK. Check if the Volume is Check if the Headphone is...
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Front Circuit (2/2) Check Refer to Check if the if the Power part of the Refer to SMPS. power(SMPS). Power part of the Front is OK. Front is OK. Check if Check if R027~R036 PN101 pin 12, 13 Waverfrom Refer to Micom Replace R027~R036 Circuit Check if...
DVD PLAYER PROGRAM DOWNLOAD METHOD 1. DVD player without CD-RW option 1-1) Download the DVD program from your PC as following procedure ACTION FLD display • Plug the Power cord out • Connect the Fixture for download (Refer to Deck Mechanism Adjustment) •...
2-2) Insert the upgrade Disc into the DVD player slot, then the DVD player reads the Disc and upgrade the Firmware itself as followings Status FLD display on DVD player • Detect the upgrade Disc No display • Read the Disc Cd rEAD XX(XX: Program counter) •...
WAVEFORMS OF MAJOR CHECK POINT 2V/Div. 2V/Div. 500nS/Div. 500nS/Div. • IC 208 pin • IC 208 pin • Serial data clock waveform during normal play. • Serial data output wavefrom during normal play. 2V/Div. 2V/Div. 500nS/Div. 500nS/Div. • IC 201 pin •...
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■ DECK MECHANISM DISASSEMBLY HOLDER CLAMP PLATE CLAMP CLAMP ASSEMBLY DISC TRAY DISC MAGNET CLAMP CLAMP UPPER (S1) (S1) HOLDER CLAMP BASE MAIN (Fig. A) EMERGENCY EJECT HOLE BASE MAIN (L1) LEVER (L1) HOLDER CLAMP BASE MAIN BOTTOM SIDE VIEW Fig.
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(L2) GEAR ASSEMBLY FEED GEAR MIDDLE (S2) GEAR ASSEMBLY RACK (S2) (S3) (S2) PICK UP ASSEMBLY GENERAL BASE PU(OUTSERT) (C1) (S2) RUBBER REAR GEAR ASSEMBLY FEED PICK UP ASSEMBLY GENERAL GEAR MIDDLE GAER ASSEMBLY RACK MOTOR ASSEMBLY SPINDLE MOTOR ASSEMBLY SPINDLE Fig.
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GUIDE UP/DOWN GEAR LOADING (L3) (L6) GEAR PULLEY (L6) (L4) BASE MAIN BELT LOADING (H1) PWB ASSEMBLY LOADING (L6) (S5) BASE MAIN FRAME ASSEMBLY UP/DOWN (S4) (L5) FIG. (A) GUIDE UP/DOWN FIG. (B) GUIDE UP/DOWN GUIDE UP/DOWN FIG. (C) Fig. 4-4 5.
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SECTION 2-5. EXPLODED VIEWS • CABINET AND MAIN FRAME SECTION NOTE) Refer to “SECTION 2-7 REPLACEMENT PARTS LIST” in order to look for the part number of each part. TUNER 2-73 2-74...
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• Deck Mechanism Exploded View LOCA.NO. PART NO DESCRIPTION SPECIFICATION 6721RJ0354A DECK ASSEMBLY,VIDEO DP-5RM MULTI -HZ 4861R-0006B CLAMP ASSEMBLY DISC(DP2)-SH 3041R-0057A BASE ASSEMBLY MAIN(DP-4R MULTI)-HZ 3041R-D001A BASE ASSEMBLY DP5 MULTI (SLED)- HZ 3300R-0547A PLATE CLAMP 5016H-1016B MAGNET CLAMP(LDM-R608,10*5,1*1.5T) 4860R-0006A CLAMP UPPER 4930R-0171A HOLDER...
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• FRONT & POWER SCHEMATIC DIAGRAM NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock. 2-25 2-26...
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• SMPS SCHEMATIC DIAGRAM NOTE: Warning Parts that are shaded are critical With respect to risk of fire or electrical shock. 2-27 2-28...
SECTION 2-3. DVD PART ELECTRICAL TROUBLESHOOTING GUIDE 1. µ-COM Circuit A. No Power POWER ON Does CD/DVD appear at FLD? Is P5101 Does no DISC appear? connected normally? Reconnect it. Does Logo appear Check power. on the screen? (Refer to power) If power is normal Is P5501 Pin8 normal?
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B. Audio abnoraml C. Video abnoraml AUDIO ABNORMAL VIDEO ABNORMAL Check Audio jack. Check Video jack. YES (If OK) YES (If OK) Check MPEG_CLK Signal Refer to Video part. of MPEG part. YES (If OK) YES (If OK) Refer to Audio part. Refer to MPEG part.
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E. Picture abnoraml PICTURE ABNORMAL Check the disc. Refer to Servo part If OK Check MPEG_CLK Signal of MPEG part YES (If OK) Check DSP YES (If OK) Check MPEG YES (If OK) Replace B/D F. Disc Error DISC ERROR Check Disc YES (If OK) Refer to Servo part...
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2. MPEG Circuit Power is on Does Logo appear Check power & clock. on the screen? Does the Check CD/DVD DSP output moving picture of the DVD Disc Is MPEG data signal normal? play on the screen signal. normally? Check MPEG Decoder input signal.
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3. RF/Servo Circuit CHECK POINT(General) Does signal goes "High" to IC201 Pin186 when the power is on? Does signal pulse Check "2.µ-COM Part". input to IC201 Pins53, 54 when the power is on? Does Does Replace X201 or IC206 TTL pulse output to 33.8688MHz clock input IC201 Pin156? (33MHz clock defect)
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No disc .Power on Check loading Part. Push Pick-up to inner track to Does tray open or close? the end by hand. Does DECK assembly is defective. PMD03 Pin10 change (Limit sw) high to low? Pressing the open/close key repeatedly, check the voltage of IC2M1 check µ-COM Part.
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DISC IN OPEN/CLOSE Fig.3. FOCUS ERROR waveform Check Check IC2A1 Pins47,50,51,52 the focus error moving the FOCUS ON? lens up and down. in DVD Mode (IC2A1 Pin39) IC201 no output : Pick-up is defective. Does the TTL level change at IC201 Replace IC201.
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CHECK A Fig.5. RF waveform Check RF Eye-Pattern. No signal: Pick-up is defective Check IC2A1 Pin3. RF : 1.5-1.6V(TP2A0) Does the sawtooth waveform emit Is the eye-pattern vivid? Does the 1.6V emit? Replace IC2A1. at IC2A1 Pin36? Replace IC201. Check IC201 Pin84. No signal at IC201 : IC201 is defective •...
WAVEFORMS Stop : 2.50MS/s 4 Acqs M20.0 s Glitch Ch1 500mV IC2A1 Pin 42, Focus Error IC2A1 Pin 41 IC2A1 Pin 41 IC501 Pin 118, Composite IC501 Pin 112, Chrominance IC501 Pin 114, Luminance IC2A1 Pin 36, Pi Tracking Error VBR TRACKING Error (Super video out Mode) (Super video out Mode)
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• CIRCUIT VOLTAGE CHART IC203 IC201 IC301 IC3F1 IC501 IC305 IC2A1 IC2M1 IC203 IC201 IC301 IC3F1 IC501 IC305 IC2A1 IC2M1 IC203 IC201 IC301 IC3F1 IC501 IC305 IC2A1 IC2M1 PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY 3.18...
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IC901 IC451 IC401 IC454 IC453 IC452 IC402 IC801 IC503 IC502 IC2A4 IC2A2 IC206 IC504 IC506 PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY 2.98 2.98 5.51 5.51 5.41 5.42...