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Summary of Contents for Nilfisk-ALTO CIP10/14
- Page 1 Directions for Use Alto Danmark A/S Automatic Pump Station CIP10/14 - 07.02.07 UK - Vers. 2.0...
- Page 3 - 22.04.08 Vers. 2.1...
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Page 5: Table Of Contents
- 22.04.08 Vers. 2.1 Contents Page Preface Connections to Low Pressure Equipment Installation of Equipment Water Connection Supply of Compressed Air Supply of Detergents Layout Drawing Start-Up Procedures System Safety Maintenance Trouble Shooting and Remedy Flow Diagram Identification Plate Technical Data Warranty Material and Spare Parts List Manufacturer... - Page 6 22.04.08 Vers. 2.1 -...
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Page 7: Preface
- 22.04.08 Vers. 2.1 Preface Low pressure cleaning systems from Scanio Flow-Equipment are used for rinsing, foaming and spraying of detergents and sanitisers. The formation of foam is achieved by mixing water, detergents or sanitisers and air in a specially designed injector system. -
Page 8: Connections To Low Pressure Equipment
22.04.08 Vers. 2.1 - Connections to Low Pressure Equipment Installation of Equipment The equipment must be installed in frost-free rooms only. Water Connection Before the equipment is connected to the water supply pipe, the supply line must be rinsed through carefully to remove coarse impurities and metal shavings. -
Page 9: Supply Of Detergents
The equipment is fitted with a closing valve with 1/4" thread (compressed air connection for pump station CIP10/14) (15 on page 4). Supply of Detergents Place the can with the suitable detergent in can holder. -
Page 10: Layout Drawing
22.04.08 Vers. 2.1 - Layout Drawing Water inlet Outlet (manual) Filter Outlet (automatic) Flow switch Switch for selection of foam/rinse Pump (manual) Non-return valve Filter/regulator/pressure gauge Chemical adjust. - foam (automatic) Filter/regulator/pressure gauge Chemical adjust. - disinfection (automatic) (manual) Chemical adjust. - foam (manual) Air inlet Outlet (automatic) Pressure gauge for water... -
Page 11: Start-Up Procedures
- 22.04.08 Vers. 2.1 Start-Up Procedures Automatic Cleaning Set a scale value of approx. "4" on the dosing valve for detergents (6 and 7 on page 4). The value set is in no way related to the percentage of detergent sucked up during operation. Dependent on the type of detergent, final adjustment of the valve must be made during operation. - Page 12 22.04.08 Vers. 2.1 - When setting the regulator, carefully pull up the knob and turn it right for pressure increase and left for pressure decrease. Setting before rinsing: Turn the turning switch to rinse position (12 on page 4). Connect the required rinsing nozzle (blue) to the quick coupling of the spray gun/outlet valve and open the spray gun/outlet valve.
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Page 13: System Safety
- 22.04.08 Vers. 2.1 System Safety Strainer (2 on page 4). On the inlet pipe of the pump, a strainer is mounted to avoid impurities. Flow switch (3 on page 4). For control of the pump, a flow switch has been fitted on the inlet pipe. The flow switch activates the pump as soon as a flow occurs in the flow switch. -
Page 14: Maintenance
DIN-norms and VDE-provisions. We refer in this connection to our service department: Nilfisk-Alto Blytækkervej 2 P.O. box 805 DK-9100 Aalborg Tel. -
Page 15: Trouble Shooting And Remedy
- 22.04.08 Vers. 2.1 Trouble Shooting and Remedy Measures at trouble shooting Symptoms The plant does not start The plant does not build up pressure Unstable pump pressure Insufficient foam creation No foam creation The plant sucks no detergent Possible causes Remedy Fuse blown Replace fuse... - Page 16 22.04.08 Vers. 2.1 - Fault Cause Remedy The machine does not Fuse blown. Check fuse and replace, if start. necessary. Power supply defective. Power supply to be checked by an expert. Fuse in the wiring box of Check fuse and replace, if the machine blown.
- Page 17 - 22.04.08 Vers. 2.1 Fault Cause Remedy Uniform spreading of Insufficient air supply to Ensure sufficient air foam. the plant. supply, 450 l/min., 6 bar. Incorrect air pressure on Set pressure on 5 bar on the plant. the regulating valve. Too high air pressure in Set pressure on 5 bar on the injector (read pressure...
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Page 18: Flow Diagram
22.04.08 Vers. 2.1 - Flow Diagram Water inlet Non-return valve f. disinfection Closing valve for water Filter f. disinfection Closing valve for water Ball valve w. actuator, water Filter, water Ball valve w. actuator, water outlet, top Flow switch Solenoid valve, pilot valve Pump and motor Solenoid valve, ejector and injector, Non-return valve... -
Page 19: Identification Plate
- 22.04.08 Vers. 2.1 8.Identification Plate Producer Serial number Type Date Order number Maximum pressure Voltage Frequency Water volume Consumption of air Maximum temperature... -
Page 20: Technical Data
22.04.08 Vers. 2.1 - Technical Data Model CIP10/14 Permitted operational pressure 25 bar Pump pressure 12 bar + inlet pressure Max. operational pressure 25 bar Variable water volume 10-100 l/min. Max. pressure of inlet water 4 bar Max. temperature of inlet water 70°... -
Page 21: Warranty
- 22.04.08 Vers. 2.1 Warranty Your dealer guarantees for a period of 12 months from the day of delivery all parts which have demonstrably become unfit for use due to material defects, construction errors, manufacturing defects or imperfect work. The guarantee will consist of reimbursement, replacement or repair of the defective or damaged part, at the dealer's option. -
Page 22: Material And Spare Parts List
22.04.08 Vers. 2.1 - Material and Spare Parts List CIP 10... - Page 23 - 22.04.08 Vers. 2.1 CIP 14...
- Page 24 22.04.08 Vers. 2.1 - Pos. No. Article No. Description Number 334601 Inlet pipe 0623009 Ball valve with actuator 17 (21) 647750 Angle 1/4”x12.5 mm with union 359000 Quick fitting for air 334602 Y-branch 640000 Non-return valve for air 530900 Solenoid valve, 1/4” 930100 Hexagon nipple, 1/4”...
- Page 25 - 22.04.08 Vers. 2.1 Pos. No. Article No. Description Number 357300 Union, half 638500 Quick fitting for air, 1/4”x8 mm 635650 Air filter, pressure regulator and gauge 634000 Closing valve for air, 1/4” 641005 Threaded nipple, 1/4” 642200 Socket 1/4” 647300 Angle with union 921510...
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Page 26: Manufacturer
Flushing pipe 750 mm w. Tornado nozzle 25/30 643001 Foam nozzle 50/200 110000660 Desinfection nozzle 40/30 69910000 Nozzle holder 652400 Hose holder Manufacturer Nilfisk-Alto Food Division Blytækkervej 2 9000 Aalborg Denmark Telephone: +45 72 18 20 00 Telefax: +45 72 18 20 99...
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