Summary of Contents for Workhorse PD5409-4
- Page 1 Owner’s Manual Powerhouse Series II 67-1462 REV 717 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
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Page 2: Table Of Contents
Table of Contents I. Introduction……………………………………………………………………………………..3 II. Assembly of Dryer……………………………………………………………………………..4 III. Safety Procedures…………………………………………………………………………….5 IV. Assembly Step 1: Attaching the Infeed……………………………………………………………..6 Step 2: Attaching the Outfeed…………………………………………………………..7 Step 3: Installing the Belt………………………………………………………………….8 Belt Routing Diagram…………………………………………………………...10 Step 4: Connecting to the Belt Drive Motor……………………………………..11 VI. -
Page 3: Introduction
We will not be responsible for damages that occur during transportation. If there are damages immediately notify the driver, file a claim with the carrier and call Workhorse Products. The Importance of the Owner’s Manual: The purpose of the Owner’s Manual is to familiarize you with the parts and operations of the Powerhouse... -
Page 4: Assembly Of Dryer
The tablet controller is the main control system for the Powerhouse Series II. The tablet programs the temperature, Controller belt speed, warm up, cool down, power consumption, create presets, access the owner’s portal, and contacts Workhorse technical support if ever needed. Convection A precisely designed air system to utilize and release heat within the dryer. -
Page 5: Safety Procedures
Safety Procedures WARNING! RISK OF ELECTRICAL SHOCK! Turn ALL power to unit OFF before service. All service should be done by or under the supervision of a trained technician 1. For your safety, do not store or use gasoline or other flammable vapors and liquids in the vicinity (at least 3’ (1 Meter)) of this or any other appliance. -
Page 6: Assembly
Assembly Step 1: Attaching the Infeed Tools needed: Parts needed: 9/16” Socket Infeed Arm Wrench Hex Bolt (3/8-16 x 3/4”) 9/16” Wrench 4x Flanged Nuts (3/8-16”) 4 x Flat Washers 1. The infeed arm (the arm without the cooling 2. -
Page 7: Step 2: Attaching The Outfeed
Assembly Step 2: Attaching the Outfeed Parts needed: Tools needed: Infeed Arm 9/16” Socket Wrench Hex Bolt (3/8-16 x 3/4”) 9/16” Wrench 4x Flanged Nuts (3/8-16”) 4 x Flat Washers 1. The outfeed arm (the arm with the cooling 2. -
Page 8: Step 3: Installing The Belt
Assembly Step 3: Installing and Tracking the Belt Parts needed: Belt Threading Pin 1. When first installing the belt, on the infeed side of the dryer, remove the top nut and bolt holding the infeed roller in place. Once removed, loosen the bottom nut, but keep in place. - Page 9 Assembly Step 3: Installing and Tracking the Belt Parts needed: Belt Threading Pin 1. Once the belt is pinned together, you will need to reinstall the nuts and bolts for the infeed roller. Move the roller bearing back into place so that the bottom bolt and top bolt are aligned. The bolt will go into the bearing from the roller side of the arm and the nut will tighten down on the outside of the arm.
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Page 10: Belt Routing Diagram
Belt Routing Diagram 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com... -
Page 11: Step 4: Connecting To The Belt Drive Motor
Assembly Step 4: Connecting to the Belt Drive Motor 2. Connect the belt drive motor cable to the motor 1. On the outfeed side, take the belt drive motor cable. Congratulations! The Powerhouse Series II Dry- cable and feed it through the hole located at the er is now fully assembled! edge of the arm. -
Page 12: Controls
O. Restart Tablet - Will restart the machine if needed. This button should not be used on a regular basis. P. Support Connect - Directly connect with Workhorse Products support. Q. Close - Will close the sub-menu and return to the main menu. - Page 13 Settings Menu: A. Presets - Set custom presets for reoccurring jobs. B. Preset Name - Name the custom preset, (Workhorse Products has programed generic custom presets into the dryer, but they are by no means presets that should be highly regarded).
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Page 14: Recirculation System
Recirculation System Powerhouse Series II Recirculation System: 1. The impeller pulls heated air in from the blower box and directs it up through the exhaust chimney. 2. The adjustable exhaust flap directs desired amount of heated air back into the oven chamber via the exhaust return tray. -
Page 15: Ventilation
Ventilation The ventilation system is capable of being adjusted to control the hot airflow. The hot airflow interacts with the heating panels and affects how the garments are cured. The two major settings are open and closed, everything in-between is a variation of either open or closed. Ventilation Open: Ventilation Closed: When the ventilation is open more hot air... -
Page 16: Maintenance
Chains can loosen over time and should be inspected, adjusted and lubricated whenever necessary. Workhorse Products recommends performing these routine maintenances every three to six months to maintain optimum performance of your dryer. 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com... -
Page 17: Belt Extension
Belt Extension 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com... - Page 18 Belt Extension (Continued) 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 19 Belt Extension (Continued) 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 20 Belt Extension (Continued) 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 21 Belt Extension (Continued) 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
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Page 22: Wiring Diagram
Wiring Schematic 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com... - Page 23 Wiring Schematic 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 24 Wiring Schematic 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 25 Wiring Schematic 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 26 Wiring Schematic 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 27 Wiring Schematic 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
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Page 28: Limited Warranty
Equipment manufactured or sold by Workhorse Products is warranted against defects in workmanship and materials for a period of one year from receipt by cus- tomer. All warranties initiate from date of shipment to original customer. Replacement parts are covered for the term of the equipment warranty period.