Table of Contents
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Petrol Powered Inverter Generators
READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY
DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by
this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
The product is NOT supplied with engine oil, although traces of oil from the manufacturing
process may be present. It is essential to add adequate engine oil of the correct type to the
engine before use – see
product
warranty.
E&OE
User Manual
[Revision 5.0 May 2018]
Checking and Changing Engine
©2018 Fuji Micro / Genforce / Bäumr-AG
Oil.
Failure to add engine oil will void the
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Table of Contents
Summary of Contents for Fuji Micro Genforce Baumr-AG F5200Ri
- Page 1 It is essential to add adequate engine oil of the correct type to the engine before use – see Checking and Changing Engine Oil. Failure to add engine oil will void the product warranty. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG...
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Page 2: Safety
ON/OFF equipment voltage requirements and switch malfunctions – any equipment that are disconnected before connecting cannot be controlled with the ON/OFF equipment. switch is dangerous and must be repaired. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... - Page 3 OUTDOORS and away from doors, Be aware that the equipment may include hazardous windows and vents. components, such as blades, hot surfaces and moving parts. Handle any flammable substance with extreme caution. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG...
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Page 4: Table Of Contents
Checking, Cleaning or Replacing the Air Filter ..................23 Air Filter Inspection and Cleaning ...................... 23 Air Filter Removal/Installation ......................23 Maintaining the Spark Plug ........................24 Spark Plug Cleaning and Gap Checking ................... 24 E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... - Page 5 Petrol Powered Inverter Generators Spark Plug Removal/Installation ......................24 Transportation and Storage ......................25 Troubleshooting ..........................26 Specifications ........................... 28 Service and Maintenance Record ....................29 E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG...
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Page 6: Applicable Models
This manual applies to the following generators: F6200Ri 165cc Fuel-Injected 3.2kW Electric Start F5200Ri 150cc Fuel-Injected 3.2kW F4200Ri 105cc 2.5kW G5200i 125cc 2.5kW Electric Start GT6000 150cc Fuel-Injected 3.2kW GT4000 105cc 2.5kW E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... - Page 7 Petrol Powered Inverter Generators GT3000 53cc 1.7kW BM-700i 150cc 3.2kW E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG...
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Page 8: Parts Identification
Engine Access Cover Oil Fill Bottle Starter Cord Oil Drain Tube Fuel Tap (fuel strainer inside) 12VDC Battery Charging Cable Oil Filler/Dipstick Spark Plug Spanner Screwdriver Fuel Filter Spark Plug (spare) E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 9: Before Use Checklist
5. When finished, reinstall (rotate right) the fuel filler cap until firm. Wipe away any residual fuel from the machine. If fuel has been spilt, move the machine away from the spillage before starting the engine. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 10: Priming The Fuel System
2. Carefully pull the battery connection cables (B and C) from the compartment and connect them. 3. Carefully tuck the cables back into the compartment, then re-install the battery access cover. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 11: Engine Starting
4. For fuel-injected units, re-install the engine access cover. If the engine cannot be started, check the engine oil level before any other troubleshooting as the low oil safety mechanism may be preventing the engine from starting. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 12: Electric Starting
2. IGNITION – Place the engine ON/OFF switch or key switch in the "OFF" ("O") position. 3. FUEL – Place the fuel tap in the "OFF" position and the fuel filler cap vent in the "OFF" position. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 13: Emergency Stop
Use the following chart to determine the correct engine oil: E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 14: Operating The Generator
At an approximate altitude of 3000m and 40°C ambient temperature, the power output coefficient is 0.58. • So, a rated output of 2.0kW becomes 2.0 x 0.58, which equates to an actual power output of 1.16kW. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 15: Calculating Generator Load
This is to allow (up to a point) for increased start-up loads that reduce once connected devices are running. Using the above example, a generator with a rated output of 1.5kW and maximum output of 2.2kW would be suitable. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 16: Control Panel And Functions
OFF and have it inspected at an authorized service centre. Power – Illuminates green when the generator is operating normally and the power being drawn from it is within its rated power output capacity. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 17: Grounding The Generator
240VAC outlet. 3. Switch the connected device ON and operate as normal. 4. When finished using the device, switch it OFF, then unplug the device from the generator. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 18: Dc Applications
(-) terminal. Connect the positive (+) terminal first. 3. Start the generator. 4. When finished using the DC output, disconnect the battery charging cable from the battery, then disconnect it from the generator. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 19: Maintenance
Valve Clearance necessary Combustion De-coke as Chamber necessary Check/tighten Fasteners as necessary Flush and Fuel Tank clean Fuel Line Replace as necessary Fuel Filter Clean and replace as necessary Fuel Strainer Check E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 20: Checking And Changing Engine Oil
6. When finished, reinstall (rotate right) the oil filler cap until firm. Wipe off any residual oil from the machine. 7. Re-install the engine access cover and secure it with the 2 screws (rotate right). E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... - Page 21 8. When finished, re-install (rotate right) the oil filler cap until firm. Wipe off any residual oil from the machine. 9. Re-install the engine access cover and secure it with the 2 screws (rotate right). E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG...
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Page 22: Replacing The Battery
9. Hold the battery strap, then gently slide the battery into the compartment. 10. Connect the battery connection cables. Carefully tuck the cables back into the compartment, then re-install the battery access cover. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 23: Checking, Cleaning Or Replacing The Air Filter
1. Insert the air filter cartridge into the air intake assembly and secure it with the 3 screws (rotate right). Do not over-tighten. 2. Re-install the engine access cover and secure it with the 2 screws (rotate right). E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 24: Maintaining The Spark Plug
2. Use the spark plug socket to tighten the spark plug approximately one quarter turn (do not over-tighten). 3. Place the electrical lead over the spark plug terminal and push it down so that it connects firmly with the terminal. 4. Re-install the spark plug access cover. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 25: Transportation And Storage
6. Remove the spark plug and put 30ml of clean engine oil into the cylinder. Pull the starter rope slowly to distribute the oil. Re-install the spark plug. 7. Cover the equipment. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 26: Troubleshooting
Check and clean the air filter. Idle speed requires adjustment Adjust idle speed until engine runs smoothly and at a reasonable speed when idling. For fuel-injected models, idle speed adjustment should not be required. E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... - Page 27 Connect a device and check that it is being powered properly, if not contact an authorized service centre. Generator runs and AC outputs OK, but no DC output. Possible Fault Action Reset DC over-current protection switch. DC output over-current protection switch tripped E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG...
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Page 28: Specifications
Inlet: 0.08mm ± 0.10mm (0.003" ± 0.001") Exhaust: 0.1mm ± 0.12mm (0.004" ± 0.005") Oil Type SAE 10W-30 automotive engine oil recommended for general use Oil Capacity Approximately 0.25l (always check level) E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... -
Page 29: Service And Maintenance Record
De-coke Combustion Chamber Date Date Date Date Date Replace Engine Oil Replace Spark Plug Replace Air Filter Replace Fuel Filter Replace Fuel Lines Clean Fuel Tank Check/Adjust Valve Clearance De-coke Combustion Chamber E&OE ©2018 Fuji Micro / Genforce / Bäumr-AG... - Page 30 ©2017 Fuji Micro / Genforce / Bäumr-AG. All rights reserved. No part of this document, including descriptive content, concepts, ideas, diagrams or images may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, scanning or recording, or any information storage and retrieval system, without express permission or consent from the publisher.
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