ClimaCheck PA Pro III online Installation Manual

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Performance Analyser
ClimaCheck PA Pro III online
Installation Manual
2018-03-16
ClimaCheck Sweden AB, Box 46, SE-131 06 Nacka, Sweden
Visiting address: Gamla Värmdövägen 6, SE-131 37 Nacka Sweden
Tel.: +46 (0)8-50 255 250, Email:
info@climacheck.com
Web:
www.climacheck.com

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  • Page 1 Performance Analyser ClimaCheck PA Pro III online Installation Manual 2018-03-16 ClimaCheck Sweden AB, Box 46, SE-131 06 Nacka, Sweden Visiting address: Gamla Värmdövägen 6, SE-131 37 Nacka Sweden Tel.: +46 (0)8-50 255 250, Email: info@climacheck.com Web: www.climacheck.com...
  • Page 2: Safety Precautions

    Read the instruction manuals for all relevant equipment carefully before starting to use ClimaCheck Performance Analysing systems. ClimaCheck PA Pro III is a measuring and analysing system developed to give detailed evaluation of refrigeration, air-conditioning and heat-pump systems in development laboratories, production tests and in the field.
  • Page 3: Table Of Contents

    12.1.4 Pressure signal ....................27 12.2 Temperature readings with PT1000 sensors ..............27 12.2.1 Required tools and spare parts ................27 12.2.2 Common issues ....................28 12.2.3 Temperature-resistance table ................28 Installation Manual PA Pro III online – 2018-03-16 Page 3 of 30...
  • Page 4 Note: Areas with red side marking are related to certification and should not be changed without new date here log on changes are kept separately. Current date of changes is 2018-03-16. Installation Manual PA Pro III online – 2018-03-16 Page 4 of 30...
  • Page 5: Introduction

    The method was patented in 1986 and has since been used in Sweden and internationally in the Product ETM 1500, ETM 2000, ClimaCheck PA 8:7 and now ClimaCheck PA Pro.
  • Page 6: Handling And Safety

    The standard enclosure is marked with protection class IP55, but the protection of the final installation may be lower depending on several factors. ClimaCheck do not guarantee a certain protection class.
  • Page 7: Required Documents And Equipment

    Wiring diagram of the system, supplied with the attached configuration document. Small flathead screwdriver 2.5 x 0.5 mm. Aluminium tape. Insulation tape. A number of standard tools depending on the nature of the installation. Installation Manual PA Pro III online – 2018-03-16 Page 7 of 30...
  • Page 8: Connection Of Power Measurement

    (the one with largest power draw is preferred) and adjusting the power scale in the ClimaCheck software Input tab. The ratios are typically 50/50 or 60/40 and can be deduced by moving the clamp back and forth.
  • Page 9: Systems With Inverter

    “protected loop”. As the EM210 is powered by the voltage line L1 and L2, differential protection must be taken into account when connecting. Installation Manual PA Pro III online – 2018-03-16 Page 9 of 30...
  • Page 10: Connection Of Sensors

    5.2 Mounting temperature sensors Temperature sensors may be mounted on the outside of piping with the ClimaCheck method due to the inherent low sensitivity to temperature errors. This is a critical advantage compared to traditional methods but should not be taken as an excuse to not follow the recommended procedures below.
  • Page 11: Compensating For Changes In Temperature Sensor Cable Length

    The white cable got a resistance of 0.07 K/m and the red cable 0.035 K/m (using all four leads in pairs). Fill in the offset for each changed PT1000 in the Configuration document and send to ClimaCheck support.
  • Page 12 Example: 3 sensors on 2 meter stubs that is located 5 meters from the PA Pro with 1 split has a total weight of 0.5*3+(2*3+5)+0.5*1=14. Do not run signal wires in parallel with power cables. Check section 7 for configuration of 1-wire sensors. Installation Manual PA Pro III online – 2018-03-16 Page 12 of 30...
  • Page 13: Climacheck Pa Pro Iii Hardware

    The unit has lost its firmware, contact ClimaCheck support Fast/Slow The S2 LED indicates the modem status. Communication status is showed as an icon in the display and with the S2 LED, see table below. Installation Manual PA Pro III online – 2018-03-16 Page 13 of 30...
  • Page 14: Display

    Figure 4. The main part of the display is reserved for internal ClimaCheck PA Pro III application showing menus and data. The lower and right side is used for virtual buttons to navigate.
  • Page 15: Start

    Battery level (animated while charging) 6.3 Start ClimaCheck PA Pro III starts directly when it is connected to the power supply. After half a minute, the display shows Connect to GPRS? (Default is Yes) or Connect to LAN? (Default is Yes) depending on the configuration whether to use a SIM card or local network.
  • Page 16: Menus

    All values from sensors and power meters can be seen under the Monitor menu. From the Monitor menu, the send interval to ClimaCheck online can also, temporarily, be changed. Installation Manual PA Pro III online – 2018-03-16 Page 16 of 30...
  • Page 17: View All Values

    Send interval / Intense send Data is sent to the ClimaCheck online server once every minute when the compressor is on and every 5 minutes when the compressor is off. To activate “intense send” and send data every 15 seconds: Press ESC to enter the Main menu Press Down until “Monitor”...
  • Page 18: Reboot

    Press Down until “Setup” is showed in the display Press SEL to enter setup menu Press Down until “Restart/Reboot” is showed in the display Press OK The unit will reboot. Installation Manual PA Pro III online – 2018-03-16 Page 18 of 30...
  • Page 19: Configuration Of 1-Wire Sensors

    Press Down until “Setup” is shown in the display Press SEL to enter setup menu Press down until “Clear 1W Sensors” is shown in the display Press OK Installation Manual PA Pro III online – 2018-03-16 Page 19 of 30...
  • Page 20 “Clearing..” appears and then you’re back in the setup menu This will clear all 1-wire sensors including any preconfigured 1-wire sensors. You can now connect the sensors again, see section 7.1. Installation Manual PA Pro III online – 2018-03-16 Page 20 of 30...
  • Page 21: Configuration Of Pa Pro Iii

    8 Configuration of PA Pro III The chapter describes the DIP-switches on the ClimaCheck PA Pro III and how to configure them. In most cases the unit will be delivered pre-configured to fit the system, but changes in the setup compared to the order may cause a need for change of these settings.
  • Page 22 Figure 7 - DIP-switches for communication DIP 1 DIP 2 Communication mode Mobile / GSM WLAN Reboot the unit for changes to take effect, see section 6.6.2. Installation Manual PA Pro III online – 2018-03-16 Page 22 of 30...
  • Page 23: Configuration Of Power Meter Em24

    Push in to save the setting. The display will show “bAudrAtE”. • Push up and then right twice to the menu section “End”. • Push in to end the programming. • Put the knob back into position “locked”. Installation Manual PA Pro III online – 2018-03-16 Page 23 of 30...
  • Page 24: Configuration Of Power Meter Em210

    Hold the Return button for 3 seconds to enter the address • Push the up/down button 6 times to the menu “End”. • Push the return button to end the programming. Installation Manual PA Pro III online – 2018-03-16 Page 24 of 30...
  • Page 25: Configuration Of Io Module R560

    11 Configuration of IO module R560 The ClimaCheck module R560 has 8 configurable inputs, this section explains how to change Modbus address and configuration between 4-20mA and V/PT input. In most cases the IO modules will be delivered pre-configured to fit the system, but changes in the setup compared to the order may cause a need for change of these settings.
  • Page 26: Troubleshooting

    20 mA). Make sure that the specified sensor is being used. 12.1.3 Supply voltage All ClimaCheck pressure transmitters require a supply voltage of 8-28 VDC. Make sure that the supply voltage is within the range and in correct polarity. Below is a table showing what each wire on the pressure cable represents as well as how they are connected to the pressure transmitter.
  • Page 27: Pressure Signal

    Reconnect the OUT/Signal wire to the terminal in the ClimaCheck housing. If the calculated pressure does not correspond to the reading in the PA Pro, the configuration in the PA Pro needs to be checked. Contact ClimaCheck support for more help.
  • Page 28: Common Issues

    Sensors has been connected/configured on the wrong position Contact ClimaCheck support with a revised connection list or Clear all configured sensors and connect them again. Check section 7 for more info. Installation Manual PA Pro III online – 2018-03-16 Page 28 of 30...
  • Page 29: Power Measurement

    Make sure that there is adequate voltage supply to the power meter. The unit may be powered on, but the Modbus communication will not function properly without correct voltage supply. Make sure that the PA Pro configuration is set correctly. Contact ClimaCheck support for more help. 12.4.3 Measurement Experience shows that the biggest challenge for ClimaCheck users is to apply power measurements correctly.
  • Page 30 Power factor for inverters are typically close to 1. If the power factor is wrong or uneven, the phase order or the match between voltage and current are normally not correct. Installation Manual PA Pro III online – 2018-03-16 Page 30 of 30...

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