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equipment and facility engineering
Cleaning Device
d-800
Original Operating Manual and Test Log Book for Water-Based Paint and
Solvent Cleaning System d-800
B -TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Telephone : ++49(0)5085-97100-0
Fax : ++49(0)5085-97100-30 • Email : info@btecsystems.de • www.btecsystems.de
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Table of Contents
Summary of Contents for B-TEC d-800
- Page 1 Original Operating Manual and Test Log Book for Water-Based Paint and Solvent Cleaning System d-800 B -TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Telephone : ++49(0)5085-97100-0 Fax : ++49(0)5085-97100-30 • Email : info@btecsystems.de • www.btecsystems.de...
- Page 2 All of our manufactured or assembled parts conform to the listed regulations. If you change the machine without our explicit agreement, this declaration will be herewith invalidated. Product type: Spraying-gun cleaning-device Type designation: d-800 Serial-no.: Construction year: 20_ _ The machines conform to the following regulations: Machinery Directive 2006/42/EG Explosion-Protection Directive 94/9/EG ;...
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Page 3: Table Of Contents
equipment and facility engineering Table of Contents 1. Important Information ........................1 1.1 Explanation of the Symbols ......................2 2. Intended use and range of application ....................3 3. Safety requirements ..........................5 3.1 General security ..........................5 3.2 Security checks ..........................6 3.3 Operational safety ......................... -
Page 4: Important Information
1. Important Information We thank you for your trust you gave to us by buying the spraying-gun cleaning-device "d-800". On the identification plate at your cleaner you can find the exact type designation and serial-number of your cleaner to ensure an uncomplicated service and shipment of spare parts. -
Page 5: Explanation Of The Symbols
Notice! You will find this symbol in the operating manual whenever your attention shall be drawn to correct work procedures, economic ways of operation or when the machines can be damaged by incorrect operation. Cleaning Device d-800 Page 2... -
Page 6: Intended Use And Range Of Application
2. Intended use and range of application The spray-gun cleaner d-800 may only be used for its intended purpose. This unit is not intended for purposes beyond the following terms and the manufacturer/supplier is not liable for any damages resulting from Intended use: The intended use of this device is to clean spray-guns or ink-soiled pieces/tools (e.g. - Page 7 A usage not according to the intended purpose as well as unauthorized modifications exclude the liability of the manufacturer for any damages resulting from this and infringes European safety standards. Read and follow this Instruction manual and the safety instructions carefully before commissioning! Cleaning Device d-800 Page 4...
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Page 8: Safety Requirements
"Use of protective gloves" BetrSichV " Ordinance on Industrial Safety" The source documents (with exception of the " Ordinance on Industrial Safety") can be obtained from: Carl Heymann Verlag KG, Luxemburger Str. 449, D-50939 Köln, Germany. Cleaning Device d-800 Page 5... -
Page 9: Security Checks
• Compliance with workplace exposure limits (AGW) according to safety data sheets must be documented. • The limit values of the TA-air and their adherence must be observed. • In the event of a fire, immediately interrupt the compressed air supply and close the cover of the device. Cleaning Device d-800 Page 6... - Page 10 • Avoid inhalation of fumes and contact with the solvent / cleaning medium. • Do not add any other liquids to the cleaning medium, such as kerosene, gasoline, chlorinated hydrocarbons, acids, alkalis. • When changing the cleaning medium, all valid regulations (e.g. wastewater-regulations) must be observed! Cleaning Device d-800 Page 7...
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Page 11: Hazards From Pneumatic Energy
• Observe all warnings and warning signs. • The user has to ensure that no unauthorized persons are at the cleaning device. It is prohibited to open the pump case in B-TEC cleaning devices! The manufacturer is not liable for any damage and/or secondary/following damage caused by opening the pump case on purpose or negligent opening. -
Page 12: Approved Cleaning Agents
Non-flammable, aqueous cleaning agents (neutral or slightly alkaline pH) such as distilled water for water-soluble varnishes and paints. The machine d-800 is classified as machine category 2, group II, machine type explosion group II B and can be used in zone 1. See also machine rating plate: II 2 G c II B T6 Acids are not permitted. -
Page 13: Technical Description Of The Cleaner
5. Technical Description of the Cleaner The universal washer "d-800" is produced for automatically cleaning spray paint guns. The automatic wash cycle is activated by a timer. In addition, there is a brush and a fresh solvent jet in the wash enclosure for cleaning objects or spray guns manually. -
Page 14: Details
Compressed air hose for flushing spray gun Lid holder Cup holder Exhaust opening Brush with hose Door for Middle-jet automatic cleaning room Injector Timer Button clear rinse Jet gun Dip-switch Dip-switch brush fresh solvent jet Cleaning Device d-800 Page 11... - Page 15 Flap Clamp for spray Clean solvent (transparent hose) Circulating solvent (Grey and black hoses) Cleaning Device d-800 Page 12...
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Page 16: Part Names
- Connecting plug compressed air Compressed air hose for flushing spray - Middle-jet - Cup holder - Grounding cable - Lid holder - Jet gun with short tube - Spare parts ordering numbers on page 15 - Cleaning Device d-800 Page 13... -
Page 17: Pneumatic Plan
5.4 Pneumatic Plan Air-Connection Cleaning Device d-800 Page 14... -
Page 18: Spare Parts Ordering Numbers
10000663 Corrugated hose 13 x 10, transparent 10000656 Corrugated hose 13 x 10, grey 10000655 Brush with hose 10000417 Corrugated hose 15 x 12, black 10000657 Grounding cable 10000391 Jet gun with short tube 10000446 Cleaning Device d-800 Page 15... -
Page 19: Requirements For The Installation Site
See also device type sign: II 2 G c II B T6 Safety regulations for the installation site of B-TEC devices The risk zoning around the cleaning machine and the possible creation of an explosion protection document is, in accordance with legal requirements, the operator´s obligation, because this division is inter alia depending on the solvents used and various conditions such as the ventilation. -
Page 20: Transport And Installation
This means that it has not to be fed into chimneys serving furnaces or fireplaces and not into exhaust channels of spraying and drying cabinets. Attention! Only use original B-TEC waste air hoses. Risk of fire if other hoses are used. -
Page 21: Connecting Compressed Air
It shall never face towards the operator. Unnecessary dry-run oft the pumps should be avoided! Do not open the device cover while it is running in automatic mode! If necessary move the timer to “0”. Cleaning Device d-800 Page 18... -
Page 22: Operating Instructions
You can adjust the output at the throttles as needed with the black throttle valve behind the operating panel. When the manual cleaning area is not longer in use, switch it off and close the door. The exhaust stops automatically. Cleaning Device d-800 Page 19... - Page 23 6. Set timer for 2-3 minutes. The main cleaning cycle is activated. Solvent is drawn from the 60 liters drum and circulates. The timer can be reset to zero by hand. When the set time is over, open the hinged door slowly and check the cleaning result. Cleaning Device d-800 Page 20...
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Page 24: Adjusting Facilities
Before insert the spray gun, unscrew the cover from the cup and empty out the remaining paint into a collecting container. For example the B-TEC residue collecting station RST-01. The more thoroughly the cup is emptied, the longer the solvent or cleaner can be used. -
Page 25: Care And Maintenance
Replacement jets are available as spare parts. The operating permission will expire, if other than original B-TEC spare parts are used. Customer service: Contact your dealer, or directly: B-TEC GmbH... -
Page 26: Disposal
9.2 Disposal If the machine shall be disposed of, please contact B-TEC or your dealer and request an appropriate quotation or the requirements for proper disposal. The machine must not be disposed of as standard household waste. Depending on the level of contamination, it has to be handled as hazardous waste. -
Page 27: Safety Inspection Checklist
* Check for brittleness etc. Result of the safety inspection No faults, can be operated without restrictions. Restricted operation, faults to be fixed by _______________. Operation not permitted, Re-inspection necessary. ____________________________ _________________________________ Signed by qualified person Signed by operator Cleaning Device d-800 Page 24...