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DuoGen 3 User Manual

Water/wind battery charger

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DuoGen-3 Water / Wind
Battery Charger
USER'S MANUAL

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Summary of Contents for DuoGen 3

  • Page 1 DuoGen-3 Water / Wind Battery Charger USER’S MANUAL...
  • Page 2: The Physics Of Wind Generation

    The DuoGen is different. By deploying the water mode when you go cruising: The DuoGen taps into the wind power that the yacht’s whole sail area intercepts This is many times greater than that of a yacht-sized turbine At typical cruising speeds, the DuoGen in water mode produces enough power to run most if not all of the yacht’s electrics...
  • Page 3: Table Of Contents

    5 Duogen in water mode 5 Water mode outputs DuoGen is a combined water and wind generator that can be easily 5 Adjusting the diving plane reconfigured to harness the kinetic energy in either a wind stream or 5 Drag performance comparison a water stream in order to produce electricity.
  • Page 4: Mounting Options

    The DuoGen should be placed either on or as close to the yacht’s centre line as possible. This minimises the effects of heeling on the running depth of the water mode. However, in practice, if the mounting is within 800 - 900 mm of the yacht’s centre line, the DuoGen will perform well.
  • Page 5: Duogen In Wind Mode

    DuoGen in Wind Mode Air blade (10028) Air hub, contains gear set and Mortice pin sealed bearings The DuoGen has been carefully (80022) (90044) designed to be as safe as possible in operation. However, Drop-nose all rotating machinery is pin, secures potentially hazardous.
  • Page 6: Duogen In Water Mode

    DuoGen in Water Mode Adjusting the diving plane The angle of attack of the DuoGen’s diving plane is adjustable by a few degrees either side of 0º or hydrodynamic neutral. The neutral point is found by aligning the mark on the diving plane and water impeller bracket.
  • Page 7 The shunt is most usually connected in the negative line. When wiring the DuoGen to a The DuoGen alternator is system fitted with a shunt, fitted with 2 metres of 4.5 observe polarity and connect the sq.
  • Page 8 The DuoGen must always be connected to a battery when in use, otherwise a dangerously high voltage can be generated at the output cable. Wiring diagram showing single battery...
  • Page 9: 8/9/10 Deploying Duogen In Wind Mode

    Deploying DuoGen in Wind Mode Deploying DuoGen in Wind Mode Deploying DuoGen in Wind Mode Deploying DuoGen in Wind Mode To assemble the wind turbine: we recommend that you kneel and work on a firm surface, such as the cockpit floor - this not only makes the operation easy, but...
  • Page 10 Wind mode 2 Wind mode 2 Wind mode 2 Wind mode 2 Operating the upper tower clamp Always lock the upper tower clamp as above before operating in wind mode grip the air drive in one hand, holding a blade with the other to prevent rotation offer the air tenon up to the yaw arm socket align the holes in the yaw arm and the air tenon, and insert the mortice pin and lock with the beta pin.
  • Page 11 The turbine will begin to run. NOTE: DuoGen should always be stopped using the moulded yaw arm handle, even where an electrical brake switch is fitted.
  • Page 12 This can be viewed as analogous to a yacht heeling to gusts of wind. In light breezes, the DuoGen’s air rotor will point almost directly at the wind. As the wind speed increases, it will begin to furl about the main tower pointing progressively off the wind.
  • Page 13: The Upper Tower Clamp

    DuoGen DON’T PUT YOUR HANDS HERE! clear of any part of the yacht’s structure (i.e. steering system...
  • Page 14 In normal operation when the yacht is underway, the recovery line will hang loose, as the DuoGen rides on its diving plane at an angle NOTE: of 35 - 40º to the water surface.
  • Page 15 Recovering the DuoGen from Water Mode To recover the DuoGen from water mode with the yacht stopped or moving slow ahead: centralise the alternator yoke and tighten the ‘C’ bracket thumbscrew - this will...
  • Page 16 Ensure that the cable runs freely and without obstructions. Should the DuoGen be vibrating or unduly noisy in operation, it should be stopped immediately whilst the cause is identified. DuoGen should never be allowed to run with damaged, cracked or misaligned turbine or impeller blades.
  • Page 17: Spare Parts List

    1 x air drive grease However, the DuoGen’s water impeller rotates about 5 million times for 1 x Set of water drive bearings every thousand miles sailed, and like all mechanical devices, is prone to wear.
  • Page 18: Regulation

    For this reason, where possible, a single regulator should be used. The regulator usually supplied with the DuoGen is rated at 40 amps (12 V) or 20 amps (24 V). As well as the DuoGen, the regulator will also accept the input of up to 150 watts of solar panel.
  • Page 19: Commissioning

    - check that the electrical connections are secure and well made, and that the cable exiting the alternator does not snag or pull as the DuoGen moves from one mode to another - check that the line fuse has been replaced in the fuse holder With the yaw arm in its raised position and the airblades fitted (tied off with a piece of line to prevent rotation), turn the arm through 360º...
  • Page 20: Performance And Expectations

    40 – 50 hours of operation before mechanical friction falls to its design level. As a result, your DuoGen may seem a little slow to respond in light winds until this ‘running in’ period has passed.
  • Page 21: Guarantee

    United Kingdom +44 (0) 1623 835400 NG22 9FD GUARANTEE DuoGen is guaranteed against faulty parts and manufacture for a period of twelve months from date of purchase. The unit should be returned prepaid Eclectic Energy Ltd Unit 22 Sherwood Networkcentre...
  • Page 22 1. Read all the instructions carefully before commencing installation and familiarise yourself with the components. 2. Allow yourself plenty of time, at least four hours. Fitting DuoGen is not difficult, but it is unfamiliar, and rushing doesn't help! If you can enlist an assistant the job will be much easier.
  • Page 23 M6 stainless steel nuts and bolts. As drilled holes are permanent, it is a good idea to secure the bracket using the rail clamp and temporarily mount DuoGen. Once you are confident that all is correct, the holes can be marked and drilled.
  • Page 24 Take care to re-fit the rubber anti-rattle ring. 19. Enlist an assistant to help in mounting DuoGen using the short 10 mm pins, passing them through the bushes in the yoke. The machine is quite heavy and the holes need to be accurately aligned for the pins to slide home.
  • Page 25 27. Decide where to bring the cable into the yacht and fit a deck gland. (Do not use deck plugs and socket.) Allow a reasonable loop of cable so that the cable is not strained as DuoGen pivots between modes. Raise and lower the machine to make sure the cable runs free.