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Dannmar T-100 Installation And Operation Manual
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Dannmar T-100 Installation And Operation Manual

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Summary of Contents for Dannmar T-100

  • Page 3 O p t i o n a l A s s i s t T o w e r I n s t a l l a t i o n ....2 6 - 3 0 P a r t s D i a g r a ms .

  • Page 4: Definitions Of Hazard Levels

    DEFINITIONS OF OWNER’S RESPONSIBILITY HAZARD LEVELS To maintain machine and user safety, the responsibility of the owner is to read and follow these instructions: Identify the hazard levels used in this manual with the following definitions and signal words: Follow all installation instructions. Make sure installation conforms to all applicable Local, State, and Federal Codes, Rules, and Regulations;...
  • Page 7 Mo d e l H e i g h t L e n g t h Wi d t h S h i p p i n g We i g h t 8 0 . 5 ” 4 4 . 7 5 ” 3 4 .
  • Page 9 Note: Air Fitting Not Included...
  • Page 11 OPERATING INSTRUCTION 4. Use extra care in positioning the bead breaker shoe on larger wheels/tires, and on alloy wheels. Make sure the The unit must be properly operated and main- shoe rests next to but not on the rim, and not on the tire tained to help avoid accidents that could damage sidewall.
  • Page 12 9. Place tire/wheel assembly on table top with mounting 13. After the wheel is secured to the turntable, pull the over- side up (See Fig. 1) head swing arm into position so that the mount/demount head is directly over the edge of the rim. Push down on the vertical slide until the mount/demount head comes in con- tact with the edge of the rim.
  • Page 13 18. Power the left top helper down to force the tire bead into the drop the center of the wheel. (See Fig. 5-6) Fig. 5 NOTE This clearance will be maintained as long as the slide lock remains locked. The operator may swing the arm out of the way and back into place again without needing to reposition the head when chang- ing a like set of wheels.

  • Page 15: Custom And Special Wheels

    CUSTOM AND SPECIAL WHEELS 3. After upper bead is demounted, remove tube and demount lower bead. If a custom wheel is damaged in dismounting, STOP, and NOTE avoid damaging the other wheels. Continue only when the Table top rotation can be stopped at any time by cause is identified and corrected.
  • Page 16 5. Manually force the tire down into the drop center of the wheel directly across from the mount head to reduce the tensional force on the bead. Depress the table top pedal and rotate the wheel to mount the lower bead. Rotate the table top If you damage the tire bead during mounting, until the lower bead is fully mounted.

  • Page 17: Mounting Tube Type Tires

    8. With the left side helper, press down on the tire near the MOUNTING TUBE TYPE TIRES right side assist roller to hold the tire in the drop center. ( See Fig. 1) 1. Lubricate the beads and rim liberally. 2.

  • Page 18: Tire Inflation

    The clip-on air chuck on the end of the inflation hose and all inflation related components should be checked weekly for proper operation. DO NOT USE this machine for tire inflation if any parts are damaged or appear not in proper working order. Fig.
  • Page 19 Check the function of the pressure limiter regularly and maintain it according to the instructions provided in this manual for safe and proper operation. Do not tamper with or attempt to adjust the pressure limiter. Tires requiring Fig. 3 inflation beyond 60 PSI should only be inflated in a safety cage.
  • Page 20 Fig. 1 Fig. 7 Release the inflation pedal and allow it to return to posi- tion one. Verify that both beads are completely sealed to the 2. Release air pressure from the tire by pressing the manual wheel. Repeat these steps if beads have not sealed. It may release valve button.

  • Page 21: Maintenance Instructions

    STAGE FOUR / TIRE INFLATION 1. Make sure both beads are seated. When both beads are seated, the tire is ready for inflation. 2. Replace the valve core if it was removed. 3. Depress the inflation pedal to position two to inflate the tire.
  • Page 22 MONTHLY Mount/Demount Tool Head Adjustment Lubricate the arm Pivot Pin. If so equipped, the vertical To adjust tool head lift, adjust locking nut up or down until lift slides should be cleaned with a vaporizing solvent and then clearance is 1/8" to 3/16". Recheck clearance before lubricated with chassis grease once a month.

  • Page 23: Installation Instructions

    Note: Air Fitting Not Included Fig. 2 Fig. 6 3. Depress inflation pedal to position one to start air flow through the hose and into the tank. Maintain a steady pressure for constant flow. Reconnect the air when service/adjustments are complete. 4.
  • Page 26 Installing Power Assist Tower 1. See mount location at the top of the unit. 2. Align assist arm fitting holes to mount location. Make sure large bolt is facing the front of the unit. 3.Attach tightening-ring to assist arm fitting.
  • Page 27 5. Place assist arm on the top of the unit. Make 4. Align assist arm hole to fitting. sure arm tab goes into tightening-ring fitting. 6. Secure and fasten the bolt to keep the assist arm on the unit.
  • Page 28 7. See original air hose. 8. Replace with new dual-split hose in box. 9. Reroute old hose into the new attachment. As 10. Route the new air hose through the bracket on well as routing new air hose into new attachment. the assist arm unit.
  • Page 29 11. See power assist tower attachment with rollers. 12. Fit through tower rod and pull upwards 13. Secure tightly with provided fitting.
  • Page 30 14. Insert cone attachment into fitting. 15. Secure with pin. 16. See final unit assembled.
  • Page 33 C-5B-1000000 REVISION A-01 ITEM PART.NO DESCRIPTION QT.Y GB70.1-M12×30 INNER HEXA CYLINDRICAL SCREW CT-Y-0100001 PRESS COVER GB93-6 STANDARD SPRING WASHER CT-Q-0000001 CLAMP RING GB70.1-M6×35 SCREW M6X35 ROTATING UNION CT-Q-3000000 GB1096-12×8×45 COMMON FLAT KEY CT-DJ-0000007 BELT A-25 CT-J-4100000 GEARBOX ASSEMBLY LARGE WASHER A GRADE GB96.1-10 GB5780-M10×160 HEXANGULAR BOLT...
  • Page 34 C-5B-1000000 REVISION A-01 ITEM PART.NO DESCRIPTION QT.Y HEXANGULAR BOLT GB5781-M12×70 1-TYPE PREVAILING TORQUE TYPE GB889.1-M16 HEXAGON LOCK NUT C-54-1000009 SHAFT WASHER C-54-1000011 ADJUSTING WASHER C-54-1000008 VERTICAL SHAFT CT-F-4400001 DOUBLE SCREW R1/4 C-31-1200005 SAFE VALVE C-13-1000002 LOCKNUT PBH02-01 FAMALE BRANCH TEE C-01-1400003 PRESSURE GAUGE CT-K-3100000...
  • Page 35 C-5B-1300000 REVISION A-05...
  • Page 36 C-5B-1300000 REVISION A-05 ITEM PART.NO DESCRIOTION QT.Y C-5B-1310000 SWING ARM C-54-1320000 LOCK HANDLE C-5B-1300003 HEXAGON LOCK PLATE C-5B-1300001 HEXAGON SHAFT GB95-10 FLAT WASHER 1-TYPE PREVAILING TORQUE TYPE HEXAGON GB889.1-M10 LOCK NUT GB41-M10 HEXANGULAR NUT GB70.1-M10×70 INNER HEXA CYLINDRICAL SCREW GB894.1-25 SHAFT ELATIC BIG RETAINING RING A-TYPE C-90-1220004 VERTICAL SHAFT COVER...
  • Page 37 CT-Q-3000000 REVISION A-01 ITEM PART.No DESCRIPTION. QT.Y GB73-M3×6 SLOTTED FLATTEN HEAD SET SCREW CT-Q-3000001 AIR GUIDE ROTATION BUSHING FPC 10-02 MALE STRAIGHT FPC 8-01 MALE STRAIGHT GB3452.1-100×2.65-G HYDRAULIC-PNEUMATIC RUBBER O-RING G TYPE GB3452.1-60×2.65-G HYDRAULIC-PNEUMATIC RUBBER O-RING G TYPE CT-Q-3000002 AIR GUIDE EXTERNAL BUSHING FPC 12-02 MALE STRAIGHT...
  • Page 38 CT-LS-8100000 REVISION A-01 15.4 15.2 15.1 15.3 ITEM PART.No DESCRIPTION. QT.Y CT-LS-1200001 CYLINDER BODY CT-LS-8100001 CYLINDER PISTON ROD CT-LS-1100003 PISTON CT-LS-1100004 CYLINDER COVER CT-LS-1100006 CLAMP RING CT-LS-1100007 PISTION SUPPORT RING CT-LS-1000009 GUIDER SPACER FPL 8-02 INSERT ELBOW Φ8, R1/4 FPL 8-01 INSERT ELBOW Φ8, R1/8 GB893.2-30 ELASTIC RETAINING RING B-TYPE...
  • Page 39 CT-K-3100000 REVISION A-01 ITEM PART.No DESCRIPTION. QT.Y GB70.1-M4×12 INNER HEXA CYLINDRICAL SCREW CT-K-3100004 PRESSURE GAUGE TC-10-1620003 AIR REGULATOR WASHER CT-K-3100002 CONNECT NUT FPL 8-01 INSERT ELBOW Φ8, R1/8 GB6170-M4 HEXANGULAR NUT 1-TYPE CT-K-3110000 EXHAUST VALVE ASSEMBLY CT-K-3100001 PRESSURE GAUGE COVER FPC 8-02 MALE STRAIGHT PU Φ8x5-160...
  • Page 42 CT-K-1100000 REVISION A-01 ITEM PART.NO DESCRIPTION QT.Y CT-K-1110000 BRACKET CT-D-2100003 SPRING CT-D-2140002 VALVE BODY CT-K-1100004 FIXTURE PLATE CT-D-1110004 SPACER CT-K-1100005 BOLT CT-K-1100003 SPRING CT-K-1100002 MOVABLE PLATE CT-K-1100001 VALVE ROD AR20-01 PRESSURE REDUCING VALVE CT-K-1100007 FITTING CT-D-2130000 BRACKET RIVETING CT-K-1100006 SHAFT CT-D-1110003 O-RING SCREWS PLUG R1/8"x10...
  • Page 43 CT-J-4100000 REVISION A-01 ITEM PART.No DESCRIPTION. QT.Y GB77-M16X1.5-16 SCREW GB70.1-M8×30 INNER HEXA CYLINDRICAL SCREW GB119.1-8×20 CYLINDRICAL PIN CT-J-0000006 GEARBOX TOP GB276-6010 DEEP GROOVE BALL BEARINGS CT-J-0000002 WORM SHAFT GB1096-12×8×56 COMMON FLAT KEY CT-J-0000003 WORM SHAFT ELATIC BIG RETAINING GB894.1-50 RING A-TYPE GB276-6208 DEEP GROOVE BALL BEARINGS CT-J-0000005...
  • Page 44 CT-F-2112111 REVISION A-04 ITEM PART.No DESCRIPTION. QT.Y FPL 8-02 INSERT ELBOW Φ8, R1/4 CT-F-2000004 CONNECT GB70.1-M4×16 INNER HEXA CYLINDRICAL SCREW C-01-100000D AIR SUPPLY CONNECTOR GB3452.1-8×2.65-A HYDRAULIC-PNEUMATIC RUBBER O-RING A TYPE CT-F-2000003 PRESSURE GAUGE FPLF8-02 INSERT ELBOW φ8,R1/4 PEH 02-02 FAMALE UNION TEE CT-F-2000007 PRESSURE ADJUST VALVE AND WATER CUP CT-F-2000008...
  • Page 45 CT-DJ-0211212 REVISION A-03 ITEM PART.No DESCRIPTION. QT.Y GB41-M10 HEXANGULAR NUT GB95-10 FLAT WASHER CT-DJ-0011212 MOTOR(1.1KW110V60Hz) GB41-M5 HEXANGULAR NUT GB71-M5×16 SLOTTED CONIC HEAD SET SCREW CT-DJ-0000003 MOTOR BELT PULLEY GB1096-6×6×28 COMMON FLAT KEY CT-DJ-0000002 RUBBER WASHER CT-DJ-0000001 MOTOR SUPPORT GB96.1-10 LARGE WASHER A GRADE GB5781-M10×50 HEXANGULAR BOLT...
  • Page 47 CT-Y-5240000 REVISION A-03 11.1 11.3 11.2 11.3 ITEM PART.No DESCRIPTION. QT.Y CT-Y-5240001 SHAFT-CLYNDR CT-Y-5240002 SLEEVE-CYLNDR 80MM CT-Y-5240003 BOLT-TIE,CYLNDR CT-Y-6600001 CYLINDER FRONT COVER CT-Y-6600005 CAP-BASE,CYLNDR JH1 2020 BEARING-SLIDE GB889.1-M8 1-TYPE PREVAILING TORQUE TYPE HEXAGON LOCK NUT GB893.1-30 ELASTIC RETAINING RING A-TYPE GB95-12 FLAT WASHER GB889.1-M12...
  • Page 49 CT-D-1300000 REVISION A-07 ITEM PART.No DESCRIPTION. QT.Y CT-D-1100003 PEDAL SUPPORT CT-D-1110000 VALVE CT-D-1120000 VALVE CT-D-1100004 BOTTOM SHAFT CT-D-1100001 PEDAL CT-D-1100002 PEDAL CT-D-1100013 SPRING PLATE CT-D-1100005 SWITCH BASE PLATE CT-D-1100006 SWITCH CONNECTING PLATE CT-D-1100007 SPRING CT-D-1100008 CAM CONNECTING ROD CT-D-1100009 CT-D-1100010 REVERSE LEVER CT-D-1100012 TORSION SPRING...
  • Page 50 CT-D-1110000 REVISION A-05 ITEM PART.No DESCRIPTION. QT.Y 1 CT-D-1110001 VALVE BODY 2 CT-D-1110003 O-RING 3 CT-D-1110004 SPACER 4 CT-D-1110002 VALVE STEM 5 CT-D-1110005 VALVE CAP 6 GB845-ST2.9×13 H C CROSS PANHEAD TAPPING SCREW...
  • Page 51 CT-D-1120000 REVISION A-03 ITEM PART.No DESCRIPTION. QT.Y CT-D-1110001 VALVE BODY CT-D-1110003 O-RING CT-D-1110004 SPACER CT-D-1110005 VALVE CAP CT-D-1120001 VALVE STEM GB845-ST2.9×13 H C CROSS PANHEAD TAPPING SCREW...

  • Page 52: General Disclaimer

    Damages that DANNMAR will not be responsible for include, but are not limited to: loss of profits; loss of savings or revenue; loss of use of the product or any associated equipment; cost of capital; cost of any...
  • Page 53 Agreement, including statements made by sales persons. No employee of DANNMAR or any other party is authorized to make any warranty in addition to those made in the Agreement. The buyer is warned, therefore, to check all Warranties and review in full detail the Terms and Conditions of Sale carefully to see that it correctly reflects those terms that are important to the Buyer.
  • Page 54 DANNMAR has made any attempt to service or modify the tool prior to its return to DANNMAR under this Warranty. In no event will either party be liable for any damage caused by the other party’s failure to fulfill its responsibilities, under these terms and conditions.
  • Page 55 DANNMAR has made any attempt to service or modify the tool prior to its return to DANNMAR under this Warranty. In no event will either party be liable for any damage caused by the other party’s failure to fulfill its responsibilities, under these terms and conditions.