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Summary of Contents for Coretec BS Series
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B BS Controller for AC SERVO PRESS Instruction Manual Introduction Thank you very much for purchasing our Servo press. This manual describes the hardware scheme, installation procedures, connections, running, operations, communication, status display and daily inspections. Make sure to thoroughly understand the contents and use the product properly.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Table of contents For safe use ......................... 7 1.1. Regarding symbols ....................7 1.2. Observe the following for safety ................7 1.3. Caution on attachment and use................8 1.4. Make sure to observe for sequencer circuit ............
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 5.1.3. The interval with MR-J3A ................20 5.1.4. Noise Filter of MR-J3A .................. 20 Installing lines ......................21 6.1. Load cell i/f(CN31) ....................21 6.2. Origin sensor i/f(CN32) ..................21 6.3. MR-J3A parallel i/f(CN33) ..................
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 8.3. System home position ................... 36 8.4. User home position ....................36 8.5. System stroke limit ....................36 8.6. User stroke limit ....................36 8.7. If the stroke limit is exceeded ................37 8.8.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 10.2. Parameter setup of MR-J3A ................. 45 10.3. Parameter setup of BS controller ................. 49 10.4. Re-injection of a control power supply ..............50 10.5. Check of the brake ....................50 10.6.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 18.2. Parts having service lives of MR-J3A ..............67 Maintenance of Tool ....................68 Cautions on abandonment ..................68 - 6 -...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 1. For safe use 1.1. Regarding symbols Symbols are used to provide warnings in this instruction manual and for indication for proper product use and to prevent danger to the user or other people and damage to property from occurring.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B This symbol assumes that there is a potential for personal death or injury if this expression is ignored CAUTION and this product is mishandled. Please use this product under the environment of overvoltage category II specified in IEC 60664-1.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B impedance in the final equipment shall satisfy the overcurrent characteristics of the breaker so that the breaker shall be interrupted within 0.4s or less when earth fault is occurred.) This symbol assumes that there is a potential for personal death or injury if this expression is ignored CAUTION and this product is mishandled.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B CE marking based on Machinery Directive is not done to the partly completed machinery. Therefore, for the case that circulates by the partly completed machinery until this equipment is incorporater into the final machinery in Europe. It is necessary for the declaration of incorporation and the manual of this equipment to be appended to this equipment 1.7.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 2. Before use 2.1. Characteristics of Servo press The Servo press provides new production controls, press methods and other actions by programmable operations, controls and monitoring of the load and stroke amount.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Maker:Phoenix contact Model:MC1.5/3-STF-3.81 Backup battery(CR2032WK13) Operating manual(CD-R) MR-J3A 2.4. About the model name and the version The characters which follow the basic model name are explained. At BS-M3A-1B-zz, zz expresses Anybus option.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 3. Specifications 3.1. Specifications of BS-M3A-1B Items Contents Outline Refer to outline diagram on the Appendix ( Section 4 ) Environ Temperature 0~50℃ ment Humidity 85% or less (No condensation) Altitude Altitude 1000 m or lower Installing...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 3.3. Common specification of MR-J3A Specification common to MR-J3-500A and MR-J3-700A is indicated. *1 Power supply Voltage/frequency 3-phase 200 to 230VAC, 50/60Hz Permissible voltage AC170~253V fluctuation Within 5% Permissible frequency fluctuation Control circuit 1-phase 200 to 230VAC, 50/60Hz...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 3.4.2. BS200 series Servo motor HF-SP702(B)K Servo amplifier MR-J3-700A Power supply capacity 10.0kVA Servo rated 300W torque amplifier-generated With servo off heat[W] Area required for heat dissipation 6.0m Power supply Inrush Currents 88A (Attenuated to approx.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 4. Construction Name of each part of the controller 4.1. Status LED Code LED OK/NG LED ID SW Extended bus(Anybus) CN31 Load cell CN4 RS-232C CH1 CN5 RS-232C CH2 CN6,7 RS-485 CN32 Origin sensor CN9 Ethernet CN10 PI/O...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 5. Installation 5.1. Procedures for installing to control panel 5.1.1. Designing conditions for control box Please be advised that the control box meets the general safety specifications. Take the following into consideration. 1....
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 6. Installing lines 6.1. Load cell i/f(CN31) It is used for the communication with strain gauge amplifier. The signal level is an equivalent for RS-422. There is no necessity for connection in the system without a load cell.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 6.5. RS-232C(CN4) It is a general-purpose serial communication port. Since DC24V power supply is assigned, it is dangerous if it connects except an exclusive cable here. A setup of a protocol and a baud rate is performed from CPS SP Configurator. Controller side connector typr:HR12-10R-8SDL(HIROSE)...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B and 7. The potential difference of GND for signals is permissible to 7V. When communication is not stabilized, please turn on GND for signals of the pin numbers 5 and 6 . If the metal cover of a right-hand side is removed toward BS controller and 3 and 4 of the dip switch SW4 on the substrate are turned on (above), GND for signals will become effective.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 6.9.1. Bit assignment Input Signal name Contents number STOP Program execution is interrupted, then a scram is carried out. After performing speed zero for 0.2 seconds, it will be in a servo off state. RESET Alarm release and judgment output reset.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Output Signal name Contents number ALARM(N.C) Alarm. It is normaly closing. It turns off in the state of alarm. ALM_MR(N.C) The alarm state of MR-J3A is shown. It is normal y...
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B suits from bit0 to bit15. BS controller of version 1.02.23 or more is needed to use bit16 to bit18. BS controller of version 1.02.31 or more is needed to use bit19 to bit21. - 26 -...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 6.9.2. PIO connector pin assignment A pin number, the wiring color of PIO cable, and a signal name are shown. The shield line of a cable is connected to the connector shell by the side of a controller.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 6.9.4. Wiring by the side of output Open collector output (30mA / 1 circuit) 17,18 35,36 DC24V 6.10. Control power supply (CN10) Control power supply 24V are connected. 6.11. Backup battery(CN11) The exclusive battery for SRAM backup is connected.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B connector for Anybus will appear. If it equips with Anybus card which HMS offers, control equivalent to PI/O will be attained by networks, such as CC-Link. 6.13. Brake Although a tool with a brake can be chosen as an option, brake control is not performed by BS controller.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 6.14. Motor cable Please fully perform measure against a noise about the motor cable of MR-J3A. Noise filters, such as a ferrite core, need to be attached. The cables for BS100 series Cable type:CBSMT10-**M Cable type:CBSMT10R-**M (Cable for movable) Siel...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 7.4. SERVO_ON JOG_ENA PNO1/JOG+ PNO2/JOG- JOG_SPD1/U_IN0 JOG_SPD2/U_IN1 IN_JOG/AREA When you turns on JOG_ENA, it is required for PNO1/JOG+, and PNO2/JOG- to be in the state of off. It will become alarm if JOG_ENA is turned ON when either of those signals is ON.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 7.6. Program execution using Post Judge READY_RUN START Anybus Setting Post Judge No. PRG.NO PJ_WAIT Collecting Waveform data Judgement of PC Ethernet OK/NG RESET "Post Judge" is the function to take in waveform data to PC, to perform a special analysis in PC, and to return judgment to BS controller.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 7.7. Writing of a product name and a serial number The flow chart in the case of recording a product name, a serial number, etc. to numerical data using Anybus i/f is shown A product name, a serial number, etc.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 7.8. Post Judge "Post Judge" is the function to take in waveform data to PC, to perform special analysis in PC, and to return a judgment to BS controller. This function can perform judgment processing which cannot be realized only by the real-time operation within BS controller.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 8. Concept of stroke When using the Servo press, an incorrect setting of stroke will cause a serious accident.Please be sure to understand concept of stroke well before using the servo press. then design user programs, sequence, and system after that.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B value starts from a user home position. 8.7. If the stroke limit is exceeded If one of stroke limits is exceeded, a controller turns off READY and will be in a servo off state.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 9. Connection with Personal Computer In order to set up BS controller, exclusive application BS Configurator is started, and it is necessary to connect with a personal computer. The procedure is explained.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B other data for them. An example of a setting of an IP address IP address 192.168.1.1(The default gateway of BS) Subnet mask 255.255.0.0 Since it is not connectable with the Internet environment in almost all cases, the personal computer set as the fixed IP address should be careful.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 9.5.2. Setup of receive filter If a setup-data collection-receiving filter is chosen with a pull down menu, a receiving filter screen will be displayed. Please set up, as shown in Fig. 9-3. Fig.9-3 Receive filter screen 9.5.3.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Fig. 9-6, when status is displayed, communication is not performed normally. Please improve a setup from the beginning of Chapter 9. Fig.9-5 Status bar Alarm state Fig.9-6 Status bar Communication error state 9.6.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 9.7. Use of two or more network interface cards If LAN Interface Card Name in the Communication Setup screen of Fig. 9-5 is used, the communication route between a PC and controllers can be specified. Mixture of a network is avoidable if this function is used when using two or more network interface cards.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 9.8.2. The communication method with an IP address unknown controller Please use a default fixed IP address to the controller with an unknown setup of an IP address. When a spindle number is set as 71 to 99 with the rotary SW of the upper part in front of a controller, the IP address of the controller is as follows.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 10. Starting 10.1. Starting procedure of BS controller The outline procedure in the case of actually using BS controller is shown below. The item which needs details is indicated after [2]. 10.1.1.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 10.1.12. Execution of a program If you run a program and there is an inconvenient portion, please add correction and raise the completeness of a program. 10.2. Parameter setup of MR-J3A When purchased in lump sum with a tool, the parameter of MR-J3A is already set up.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Parameter B Change Symbol Name Setting Unit Range required PB01 FILT Adaptive tuning mode (Adaptive 0000 0000-0002h filter ) PB02 VRFT Vibration suppression control filter 0000 0000-0002h tuning mode (Advanced vibration suppression control)
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B PB33 VRF1B Gain changing vibration 100.0 0.1-100.0 suppression control vibration frequency setting PB34 VRF2B Gain changing vibration 100.0 0.1-100.0 suppression control resonance frequency setting PB35 VRF3B For manufacturer setting 0.00 0.00-1.00 PB36 VRF4B For manufacturer setting...
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B PC25 *COP4 For manufacturer setting 0000 0000-0111h PC26 *COP5 Function selection C-5 0000 0000-0111h PC27 *COP6 For manufacturer setting 0000 0000-1111h PC28 *COP7 For manufacturer setting 0000 0000-0000h PC29 *COP8 For manufacturer setting 0000 0000-0001h...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Tool type setting procedure is explained. 1) Choose a spindle number. 2) Choose a suitable tool name from the pull down list of tool types. 3) A click of the display area of the maximum stroke displays a numerical input screen.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B worked, having forgotten brake release as an example of a trouble, plentifully, please be careful enough. Cautions 1 A serge noise generates a mechanical brake at the time of opening and closing.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B Configurator. If the numerical value is set up according to the guide screen, a program will be generated automatically. Please send the created program to a BS controller. 10.9. Execution of a program Although execution of a program is usually performed by PI / O operation, it is possible even if it uses the program execution function of BS Configurator.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 11. Troubleshooting Alarm is generated in many cases in multiplex, and the contents of a display machine etc. are overwritten by the newest alarm. In order to know the details of alarm, we recommend you to use the alarm history function of BS Configurator.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 11.2. Alarm code table An alarm code cannot be known only with a controller. Please use BS Configurator or the below-mentioned option article. Basic alarm code Alarm Name Meaning/correspondence code The abnormalities Abnormalities were discovered by the data of the backup in RAM backup...
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B in a tool type the controller differ. Please set the right tool type to the controller. The abnormalities Abnormalities were discovered at the contents of in EEPROM EEPROM. Please check the numerical value of each item maintenance information screen...
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B initialization to Anybus. Please check the Anybus card. error Tool change error The power supply is not re-switched on after change of a tool type. A power supply is re-switched on. Anybus error Abnormalities have occurred in Anybus.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B communication stopped. The omission of the communication cable or the error abnormalities of the master are suspected. The abnormalities Backup battery voltage fell. A battery needs to be in a battery exchanged.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B range-load cell tool table. Please refer to the details of a tool table. type. Outside Abnormalities were discovered by the contents of a range-current tool table. Please refer to the details of a tool table. limit.
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B error The measure against a noise is required. It is, when the load sensor connector has fallen out. 1001-1031 The abnormalities Abnormalities were detected in the program number in a program (detailed alarm code -1000).
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BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 1907 The abnormalities Abnormalities were detected in Others. in Others 1908 The abnormalities Abnormalities were detected Load Rate Load Rate Parameters. Parameters 2001-2010 The abnormalities Abnormalities were detected in Unused area. in Unused area - 60 -...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 12. Regeneration The regeneration electric power which occurs by rapid slowdown is changed into heat by regeneration resistance. In BS Configurator, a monitor is possible for the rate of regeneration load. If the rate of regeneration load exceeds 85%, it will become the alarm of the abnormalities in regeneration (caution).
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 13. Absolute encoder system MR-J3A corresponds to the absolute encoder system. Therefore, BS system can also be equivalent to the absolute encoder system. 13.1. Setup 13.1.1. Setup to BS controller In the tool type of absolute encoder system, "A"...
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 14. Load-Sensor-less System The load-sensor-less tool is also prepared in this system. The special feature is shown in a comparison table. Item load-sensor-less with load sensor Load value computes from motor Load cell value current.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 15. Tool Type Discernment Information, such as a tool type name and load cell proofreading value, is written in BS tool. It will become alarm if the tool name different from the tool linked to BS controller is set up.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 16. Stole A stole can be carried out with arbitrary load value by executing a load restriction command on a program. Load accuracy is a 15%@FS grade. In the case of a stole, droop pulses occurs at a maximum of 2 rotations on a motor.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 17. Others 17.1. The options of the servo press The options of the servo press are shown below. BS Configurator It is exclusive application software which operates on Windows of IBM compatible machine.
BS Controller for AC SERVO PRESS Instruction Manual Ver1.08 BS-M3A-1B 18. Article of Consumption 18.1. Battery 18.1.1. The detection method The visual check of the abnormalities in a battery can be carried out by blink of LED3 STATUS in the front panel upper part of a controller. Moreover, since a battery unusual signal is outputted also from a general-purpose output, it is detectable also by PLC.
Devices into which electronic equipment is mounted must not be discarded as domestic waste. Please obey the local laws or regulations effective at present for electrical and electronic equipment waste. CORETEC Fastening Innovators 500 Akahama,Soja City, Okayama Pre 719-1121 Sales Dept. TEL 0866-94-9016...
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