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Krendl 4000-G-A Owner's Manual

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Summary of Contents for Krendl 4000-G-A

  • Page 2 MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING YOUR MACHINE. WARNING: FOR ANY GAS OR DIESEL EQUIPMENT THAT IS NOT INSTALLED IN A TRUCK OR TRAILER BY KRENDL MACHINE, WARRANTY WILL BE VOIDED IF NOT INSTALLED TO THE EXACT INSTRUCTIONS OF THIS MANUAL. (SEE INSTALLATION SECTION) E-MAIL ADDRESS IS: krendl@krendlmachine.com...

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ....... . 1 UNPACKING & INSPECTING EQUIPMENT ... . 2 GENERAL SAFETY INFORMATION .

  • Page 4: Introduction

    Our warranty covers manufacturer’s defects only. If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged, notify the authorized representative before they leave.

  • Page 5: Unpacking & Inspecting Equipment

    UNPACKING AND INSPECTING EQUIPMENT RECEIVING YOUR MODEL #4000-G-A KRENDL MACHINE: Immediately check the condition of your Model #4000-G-A machine when it is received. It should be received in the same condition that it was shipped to you. If there are any visible prob- lems with your machine or any other items in the shipment, it is imperative that you place any claim with the delivery carrier.
  • Page 6 All Model #4000-G-A Machines are factory equipped with side, front, and main drive belt guards. The top of the machine is not guarded since it poses no safety threat for normal insulation blowing operations when mounted as shown in the installation guide.
  • Page 7 MODEL #4000-G-A Electrical Safety • The National Electric Code (NEC) in the United States and many international electrical codes require frame and external electrically conductive parts of this machine to be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of machine.

  • Page 8: Decals

    • This machine should only be used with good quality insulations that are dry, undamaged and that meet a certain industry specification or quality standards. IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE, DO NOT HESITATE TO CONTACT US AT: 1-800-459-2069...
  • Page 9 MODEL #4000-G-A Made in the U.S.A. Rotating parts can be dangerous! Keeping the filter clean will result Indicates location of the fuel You can snag clothes, skin, hair, in longer blower life and better shut-off valve. hands, etc. This can cause seri- performances.
  • Page 10 During operation, this machine is loud. Wear hearing protection. Failure to do this could result in hearing loss. Identifies position of blower control. Indicates that Krendl Machine Company is in Emergency stop button for machine. compliance with EPA codes. Identifies air adjustment control.

  • Page 11: Warranty

    Buyer. (This does not include accessories, pumps, blowers, wall scrubbers, etc.) Warning: For any gas or diesel equipment that is not installed in a truck or trailer by Krendl Machine, warranty will be voided if not installed to the exact instructions of this manual. (See installation section).

  • Page 12: Returned Goods Procedure

    IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY, CON- TACT YOUR SUPPLIER / DISTRIBUTOR. When returning products to Krendl for repair, first obtain a return goods authorization (RGA), at which time you will be given shipping instructions. The product must be shipped PREPAID:...

  • Page 13: Basic Components

    MODEL #4000-G-A BASIC COMPONENTS This is a view of the basic components of your Model #4000-G-A machine. It shows the location of each item and gives the function of each. Use this as a guide throughout the manual. (Illustration 1) A) Base Unit - Lower frame unit supporting blower box, speed reducer, motor, airlock and hopper.

  • Page 14: Installation

    26,000 GVWR. We also recommend a minimum 22 feet van body. The body should have a full width rear door. The Krendl Model #4000-G-A Machine can be mounted anywhere in the truck body, as long as the engine and blower can receive fresh air.
  • Page 15 Fuel Filter WARNING: For any gas or diesel equipment that is not installed in a truck or trailer by Krendl Machine, warranty will be voided if not installed to the exact instructions of this manual. (See installation section). Rev. Date: 3/8/17...

  • Page 16: Operating Instructions

    OPERATING INSTRUCTIONS Starting Your Krendl Model #4000-G-A Machine: 1) After installing your Model #4000-G-A according to the installation instructions, it is now time to start your machine. Again, check all engine fluid levels, belt tension, and that all guards are installed properly.
  • Page 17 MODEL #4000-G-A Electrical Operation: NOTE: PRESS KILL SWITCH TO IMMEDIATELY STOP MACHINE AT ANY TIME! 1. Make sure Kill Switch is out by twisting clockwise/right. (See illustration 6) 2. Set 4-Position Selector Switch to OFF. (See illustration 6) 3. Press green start Button. Machine will not run unless start button is pressed after Kill Switch is out.
  • Page 18 MODEL #4000-G-A 6. When operating in Remote mode, the 4-Position Selector Switch must be set to Remote position. (See illustration 6 on page 14.) 7. Remote control hand pendant positions will be selected from the following: BLOWER-FEED - operates both blower and agitator-feed simultaneously...
  • Page 19 MODEL #4000-G-A The blower and slidegate controls working together affect the distance insulation can be blown through a hose without plugging. These controls also affect the accurate blowing of insulation for spraying applications. These settings control the following: • Density of insulation blown in application.

  • Page 20: General Maintenance

    MODEL #4000-G-A GENERAL MAINTENANCE Your Krendl Model #4000-G-A Machine is designed to be used with minimal maintenance for all its components. The following is only a guide; experience is the best guide for the right maintenance schedule for you. DESCRIPTION...
  • Page 21 MODEL #4000-G-A RECOMMENDED LUBRICATION ALL BEARINGS: GREASE: MOBILITH AW-2 (NLGI grade #2) DRIVE CHAIN: DRY LUBRICANT (EG: DRY GRAPHITE) BLOWER: OIL: PNEULUBE (Refer to blower manual) GREASE: MOBILITH AW-2 (NLGI grade #2) ENGINE: SAE SYNTHETIC MOTOR OIL OIL TYPE: 5W-30 OR 10W-30...
  • Page 22 MODEL #4000-G-A Airlock: (Seal Replacement) The purpose of the airlock seal is to trap air and insulation until it rotates 180 to the 6:00 o'clock position. At this point, insulation is pushed by air from the blower, out of the chamber. Worn or damaged seals allow air and insulation to escape back into hopper, thus reducing production and coverage.
  • Page 23 MODEL #4000-G-A improperly, damage to seals will result and put undue stress on agitator motor. This causes overheating and poor production. Seal should be bent backward to allow for a clockwise rotation of rotor. 5. As rotor plate is installed, press bottom tab of seal under adjacent seal with flat blade screw- driver.

  • Page 24: Electrical System

    MODEL #4000-G-A ELECTRICAL SYSTEM Rev. Date: 3/8/17 Page 21...
  • Page 25 MODEL #4000-G-A ELECTRICAL SYSTEM Rev. Date: 3/8/17 Page 22...
  • Page 26 MODEL #4000-G-A ELECTRICAL SYSTEM ELECTRICAL DIAGRAM: Periodically, disconnect machine from power source and check all electrical connections and compo- nents for broken or loose wires, loose screws or fasteners. Machine Vibration can cause fasteners to loosen. MODEL #4000-G-A IGNITION TO MOTOR...

  • Page 27: Ladder Diagram

    MODEL #4000-G-A LADDER DIAGRAM 12 VDC Rev. Date: 3/8/17 Page 24...

  • Page 28: Troubleshooting

    MODEL #4000-G-A TROUBLESHOOTING WARRANTY This unit is backed by a warranty for manufacturer’s defects. If your machine needs service during the warranty time period, call your supplier immediately. DO NOT attempt to service the machine, as this voids the warranty!

  • Page 29: Spare Parts List

    SPARE PARTS LIST The following is a recommended spare parts list. To keep your machine up and running, these are the parts we suggest you keep on hand for your Model #4000-G-A Krendl Machine. PART # DESCRIPTION...

  • Page 30: Parts List

    MODEL #4000-G-A PARTS LIST #4000-G-A Exploded Parts View Center - Down Unidirectional Rev. Date: 3/8/17 Page 27...
  • Page 31 MODEL #4000-G-A #4000-G-A Exploded Parts View Rev. Date: 3/8/17 Page 28...
  • Page 32 MODEL #4000-G-A #4000-G-A Exploded Parts View Rev. Date: 3/8/17 Page 29...

  • Page 33: Parts List

    MODEL #4000-G-A #4000-G-A Exploded Parts List Item# Part# Description 4000-5-R4 Base, (Upper&Lower Portion) 4000-15 Agitator, Hopper, 16 Tine 4000-29 Agitator, Middle & Shredder, 17 Tine (2) 250503-7 Seal, Felt, 1 1/4” (8) 250503-8 Bearing, Flange, 4-Bolt, 1 1/4” (8) S-H60B40F-1.25 Sprocket, #60 40T x 1 1/4”HT...
  • Page 34 MODEL #4000-G-A #4000-G-A Exploded Parts List Item# Part# Description 39-1 4000-7-R2 Reducer Mount Bushing, JA 3/4” 5200-102 5200-87 Hub, F/E4 Element (2) 5200-86 Element, Coupling E4 (2) 5200-89 Bushing, JA 1” 1032 Bearing, 1” P.B. (2) Shim, Bearing (2) 5200-51 4000-9 Jack Shaft, Reducer, 24 3/4”...
  • Page 35 MODEL #4000-G-A #4000-G-A Exploded Parts List Item# Part# Description 4000-11-R1 Mount, Gauge, Pressure 260500 Pointer Indicator ST250-6-2 Ball Valve, 1 1/2” 4000-39 Blower Control Elbow 4000-39-1P Elbow, 90 Degree Street, 1 1/2” 4000-24 Choke Control 4000-25 Throttle Control Wire 4000-26...
  • Page 36 MODEL #4000-G-A #4000-G-A Exploded Parts List Item# Part# Description 508-1 Contact Block 508-2 Killswitch 543-M-18 Connector, Conduit, 1/2” Straight 543-M-75 Conduit, Flexible 1/2", 5ft long 28-36 Fuel Tank 122-1 RM-CT0048 Cable Ties, 48” (2) 122-2 28-57 Filter, Fuel BS-230 Fuel Shut Off, Inline 1/4”...
  • Page 37 MODEL #4000-G-A 12 V.D.C Electrical Exploded Parts View 12 V.D.C. Item # Part # Description 49-1 4000-18-R1 Box, Electrical 49-2 4000-32-1 Plate, Backing, 9” x 11 1/8” 49-3 543-M-2 Receptacle, RC Plug #509-1050 (remote) 49-4 132-B Receptacle, NEMA# 6-15R (2)

  • Page 38: Glossary

    MODEL #4000-G-A GLOSSARY BRIDGING Tendency of insulation to cling in the hopper forming an air pocket above the airlock. This hinders the normal feeding process of the machine. (Cubic feet per minute). A measurement of volume or quantity of air flowing at a certain rate, or air moving capability, of a blower.

  • Page 39: Service Record

    MODEL #4000-G-A SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED Rev. Date: 3/8/17 Page 36...
  • Page 40 55 YEARS OF AMERICAN INGENUITY Made in the U.S.A. KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301 E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com...

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