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Pioneering for You
Wilo-Port 800
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr
Notice de montage et de mise en service
es
Instrucciones de instalación y funcionamiento
no Monterings- og driftsveiledning
sv
Monterings- och skötselanvisning
fi
Asennus- ja käyttöohje
hr
Upute za ugradnju i uporabu
2543019 Ed.02-06/2015 WH
sr
Uputstvo za ugradnju i upotrebu
sl
Navodila za vgradnjo in obratovanje
hu Beépítési és üzemeltetési utasítás
pl
Instrukcja montażu i obsługi
cs Návod k montáži a obsluze
sk Návod na montáž a obsluhu
ro Instrucţiuni de montaj şi exploatare
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Summary of Contents for Wilo Wilo-Port 800
- Page 1 Pioneering for You Wilo-Port 800 de Einbau- und Betriebsanleitung Uputstvo za ugradnju i upotrebu en Installation and operating instructions Navodila za vgradnjo in obratovanje Notice de montage et de mise en service hu Beépítési és üzemeltetési utasítás Instrucciones de instalación y funcionamiento Instrukcja montażu i obsługi...
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Page 2: Table Of Contents
Storage Installation 5.1. Installation types 5.2. Installation 5.3. Electrical connection Commissioning 6.1. Commissioning 6.2. Behaviour during operation Decommissioning/disposal 7.1. Temporary decommissioning 7.2. Complete decommissioning for maintenance work 7.3. Disposal Maintenance Faults, causes and remedies 10. Appendix 10.1. Spare parts Installation and operating instructions Wilo-Port 800... -
Page 3: About This Document
1.5. Warranty In terms of the warranty, the current version of the "General Terms and Condition of Business" is applicable. You can find these here: www.wilo.com/legal Any deviations must be contractually agreed and shall then be given priority. 1.5.1. General The manufacturer has an obligation to resolve any defects on cham- bers sold if one or more of the following apply: •... -
Page 4: Safety
1.5.5. Damage to the product Damage and malfunctions that endanger safety must be eliminated immediately by trained personnel. The pump chamber may only be operated in a technically sound condition. In general, repairs should only be carried out by Wilo customer service. 1.5.6. Disclaimer No warranty is granted and no liability is accepted for damage to the pump chamber if one or more of the following apply: •... -
Page 5: General Safety
• The lifting gear must be kept safely and must be suitable for the conditions of use (weather, hooking unit, load, etc.). • Mobile equipment for lifting loads should be used in such a way that it is guaranteed to remain stable during operation. • When using mobile equipment for lifting non-guided loads, take action to prevent tipping, shifting, sliding, etc. WILO SE 06-2015 V05 DIN A4... -
Page 6: Electrical Work
The control and the level control for automatic operation must function properly. The laws and regulations applicable at the usage location for oper- ation of sewage pumping stations must be observed. All personnel are responsible for ensuring that regulations are observed. Installation and operating instructions Wilo-Port 800... -
Page 7: Sound Pressure
RISK due to explosive media! Collection of explosive media (e.g. petrol, kerosene etc.) is strictly prohibited. The pump chamber is not designed for these media. Combined with a submersible pump, the Wilo-Port 800 acts as a pumping station for sewage containing faeces and free of faeces in a domestic setting. Its field of application is in drainage of building discharge points and sites below the backflow level, where the sew- age cannot drain into the public channel due to natural fall. -
Page 8: Set-Up
(3), and is initially collected. When the collected sewage reaches the switch- on level, the submersible pump switches on. The submersible pump pumps the sewage through the discharge pipe and the pressure con- nection into the onsite pressurised discharge pipe. The water level in the pump chamber falls. The control switches off the submersible pump again after a set time or when the switch-off level is reached (depending on the signal transmitter used). Installation and operating instructions Wilo-Port 800... -
Page 9: Materials
Drain MTC 32 Observe field of applica- Suitable pump cover: Class A15, B125 or D400 tion in accordance with EN 124! 3.7. Type key Example: Wilo-Port 800.1-2250-03B Port Product family: Pump chamber Nominal chamber diameter in mm 1 = Single pump chamber 2 = Double pump chamber 2250 Monolithic chamber height without cover in mm Pressure connection DN 32... -
Page 10: Dimensions
• Level control using: • Dynamic pressure bell, optionally with bubbling-through system • Level sensor • Float switch • Macerator pump • Switchgear (depending on level control device) • Ex cut-off relay and Zener barrier as separate accessories for con- nection of float switch or level sensor in potentially explosive areas • Alarm switchgear • Flash light For further information, see catalogue. Installation and operating instructions Wilo-Port 800... -
Page 11: Transportation And Storage
RISK of death due to improper handling! Incorrect installation and improper electrical connections can be life-threatening. • Installation and electrical connection may only be carried out by specialist personnel and in accordance with the applicable regulations. • Adhere to regulations for accident prevention! WILO SE 06-2015 V05 DIN A4... -
Page 12: Installation Types
Check the cable cross-section used and the selected routing to make sure the available cable length is sufficient. • Check the dimensioning documents (installation plans, inlet and outlet conditions) for completeness and accuracy. Installation and operating instructions Wilo-Port 800... - Page 13 • Have the pump cover ready. Fig. 3: Pump chamber installation Pump cover Required pit depth Pump chamber extension Pump cover height Pump chamber Max. pump chamber diameter Connection port DN 150 Connection port DN 200 Levelling layer Underlay WILO SE 06-2015 V05 DIN A4...
- Page 14 Check the floor of the pit for bearing capacity. Install the load-bearing mineral mixture underlay properly and seal it (Dpr 97%). 4. Add a levelling layer of sand approx. 100 mm thick and level off. Prepare the onsite inlet, venting and pressure pipes. Install the pump chamber in the pit, align the connections with the onsite piping and drive in evenly. Installation and operating instructions Wilo-Port 800...
- Page 15 Fig. 5: Installing the pump chamber extension Pump chamber Groove for O-ring Pump chamber extension O-ring Surface level Pump cover The plastic pump chamber extension can be used to extend the pump chamber by 200 to 500 mm. The pump chamber extension is made of PE material and must be ordered as an accessory. Determine the required extension for the surface level. Take into account the height of the pump cover. The required dimension is defined by the selected groove at the taper of the extension. WILO SE 06-2015 V05 DIN A4...
- Page 16 This can lead to increased ingress of water into the pump chamber at a high ground water level. In turn, this can overload the pump and cause consequential damage to the pumping station. Installation and operating instructions Wilo-Port 800...
- Page 17 Surface level substructure Pump cover class A15 or B125 The class A15 and B125 pump covers can be directly fitted in the cover flange on the pump chamber or the pump chamber extension using the cover frame supplied (maximum outer diameter 825 mm). Fill the pit a layer at a time (layer thickness max. 300 mm) with coarse-grained soil all the way around to an even height (sand/gravel with no sharp-edged content, grain size 0-32 mm) and compact properly (Dpr. 97%). Compact by hand at the pump chamber wall and at the cover flange on the pump chamber and pump chamber extension, ensuring that the pump chamber is in a plumb-vertical position and avoiding deformation. WILO SE 06-2015 V05 DIN A4...
- Page 18 4. If an additional pump chamber extension with concrete rings is required, they can now be placed centrally on the load distribution plate. To ensure a solid and full-faced contact between the concrete rings and to minimise additional water ingress by ground water or surface water, a thin layer of mortar must be applied to the mating surfaces on the concrete rings. Installation and operating instructions Wilo-Port 800...
- Page 19 Observe the installation and operating instructions for the level control device. RISK of explosive atmosphere! If the operator has declared the operating space as an Ex zone, the signal transmitters must be connected using an intrinsically safe electric circuit. Consult your electrician for further details. WILO SE 06-2015 V05 DIN A4...
- Page 20 Installation The dynamic pressure bell and the level sensor are fitted directly in the mount on the cross member from above using the accessories supplied. The float switch is attached to the vertical discharge pipe using cable ties. For fault-free level measurement, a free cable length of approx. 250 mm is required. To prevent deposits as effectively as possible, the fluid must be replaced regularly. Therefore, we recommend using the switching points for the lower inlet. The corresponding switching points are shown in the following tables. Installation and operating instructions Wilo-Port 800...
- Page 21 • Suspend all connection pipes (Attention: NOT the hose pipe) over the chain hooks in the pump chamber. If necessary, connect them using the cable ties supplied so that they cannot get into the fluid or into the pump suction opening. Do not squash or kink the pipes, avoid sharp edges! • Clean the pump chamber and supply lines of coarse contaminants. WILO SE 06-2015 V05 DIN A4...
- Page 22 Wrap the thread on the flush connection with a standard sealant (hemp, Teflon tape). Screw the flush connection into the connection on the surface coupling. 4. To connect the inlet, remove the dummy coupling on the flush con- nection and connect the inlet. If the flush connection is positioned too low, it can be adjusted using an extension. A corresponding number of extensions can be screwed into one another depending on the required height. Each thread connection must be sealed using a standard sealant (hemp, Teflon tape). Installation and operating instructions Wilo-Port 800...
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Page 23: Electrical Connection
• Electrical engineering and mechanical adjustments must be carried out by qualified personnel. A second person must always be present when working in the pump chamber. If there is a risk of toxic gases forming, sufficient ventilation must be ensured. • The pump chamber is suitable for use under the specified operating conditions. • No personnel may be present in the pump chamber during activation and/or operation. It is recommended to have commissioning carried out by Wilo customer service. WILO SE 06-2015 V05 DIN A4... -
Page 24: Commissioning
• The system must be decommissioned for maintenance work or dismantling. • When the pump chamber is open, the working area must be marked accordingly and cordoned off. There is a risk of falling. • Technically sound lifting equipment and officially approved lifting gear must be used to lift and lower the installed pump. Installation and operating instructions Wilo-Port 800... -
Page 25: Temporary Decommissioning
Carefully lift the pump and discharge pipe out of the coupling. After uncoupling, immediately twist the pump and discharge pipe by 90° and guide it along the opposite wall of the pump chamber. For longer stoppages, we recommend flushing out the pump cham- ber with clear water and pumping out the sewage with a suitable pump. If the pump is to be removed, use the chain contained in the pump chamber for this purpose. WILO SE 06-2015 V05 DIN A4... -
Page 26: Disposal
Before all maintenance work, the pumping station must be shut down as described in the "Decommissioning" chapter. Once all maintenance work has been carried out, the pumping station must be recommissioned as described in the "Commissioning" chapter. Installation and operating instructions Wilo-Port 800... -
Page 27: Faults, Causes And Remedies
• Observe the installation and operating instructions for the pump, level control device and other accessories. • If the operating fault cannot be resolved, contact a professional installer or Wilo customer service. 10. Appendix 10.1. Spare parts Spare parts are ordered through the local installer and/or Wilo cus- tomer service. To avoid queries and incorrect orders, all data from the rating plate must be specified with every order. Subject to change without prior notice. WILO SE 06-2015 V05 DIN A4... - Page 28 WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T +49 (0)231 4102-0 F +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
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