Related Manuals for Giant D263SW
Summary of Contents for Giant D263SW
- Page 1 D263S / D263SW / D332ST / D332SWT WHEEL LOADER OPERATOR’S MANUAL EN - Original language P001306011 GIANT D263S / D263SW / D332ST / D332SWT EN ART P001306011 - REV R20161021...
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Page 2: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY The undersigned herewith declares that the stated Wheel Loader is in conformity with the requirements of the listed European Directives: Machine data: Model: GIANT D263S / D263SW / D332ST / D332SWT Category: Wheel Loader Manufacturer: TOBROCO Machines... -
Page 3: Table Of Contents
EC Declaration of Conformity - - - - - - 2 Engine oil pressure warning light - - - - 48 Combination switch - - - - - - - - - - 49 Switches in cabin - - - - - - - - - - - 49 1 Introduction ...... -
Page 5: Introduction
INTRODUCTION... -
Page 6: Preface
It is possible that the pictured drawings and photos do not exactly match your Wheel Loader. We are confident that you will be very satisfied with your new GIANT Wheel Loader. -
Page 7: Applications
APPLICATIONS... -
Page 8: Wheel Loader Application
2.Applications WHEEL LOADER APPLICATION The Wheel Loader is designed for lifting and moving: • Substances such as sand or gravel with closed or open bucket • Materials and parts on pallets with pallet forks • Manure with a manure fork •... -
Page 9: Working Surface
2.Applications • The maximum allowable speed on public road depends on local law and regu- lations. • Shield the attachments. • Read the instructions that come with the attachment. • Put the attachment in a position which does not block the vision of the driver and which will not endanger other road users. -
Page 10: Attachments
2.Applications ATTACHMENTS Only original GIANT attachments and options are allowed on the Wheel Loader: • Earth bucket • High-tip bucket • Pallet fork • Manure fork • Feed- and manure scraper • Auger bucket • Kerb stone clamp • Brick clamp •... - Page 11 2.Applications 7. When working around other machines, let the other operators know what you are doing at all times. 8. Never allow anyone to get under or near the bucket or attachment when it is raised. 9. When raising the bucket or attachment, take extra caution to prevent it from touching overhead wires or other obstacles.
- Page 12 2.Applications 22. To avoid the machine slipping or tipping over, do not operate the machine on ungraded or soft terrain, such as land fills. Grade and compact the site before- hand at all times. 23. Do not run the engine indoors. Carbon monoxide gas from exhaust is color- less, odorless and deadly.
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Page 13: Operation
OPERATION... -
Page 14: Machine Components
3.Operation MACHINE COMPONENTS 1. Tilt cylinder 13. Fuel tank filler cap 2. Lifting arm 14. Articulation point 3. Dashboard 15. Steering cylinder 4. Steering wheel 16. Battery 5. Joystick control 17. Hydraulic oil tank 6. Seatbelt buckle 18. Cooler 7. Driver’s seat 19. -
Page 15: Functions
3.Operation FUNCTIONS This Wheel Loader is designed for lifting and moving heavy loads. Various functions are powered by a diesel engine. All of these functions can be controlled by the driver by means of a joystick, steering wheel, pedals, and various buttons. These functions are: •... -
Page 16: Rops + Fops Protection
3.Operation ROPS + FOPS PROTECTION The operator is protected in case the Wheel FOPS: EN ISO 3449 Loader should tip over. The safety structure is tested according to the "EN ISO 3471" standard (ROPS: Roll-over protective ROPS: EN ISO 3471 structures). -
Page 17: Safety
SAFETY... -
Page 18: Safety Signs
4.Safety SAFETY SIGNS This chapter explains the machine sign (safety decals) on the machine. To work safely with the Wheel Loader and when carrying out maintenance it is essential that you follow all instructions in this manual. Warning! Risk of injury if the safety decals are no longer clearly visible or legible. Immediately attach new safety decals! The following icons indicate safety hazards for man and machine: CAUTION:... - Page 19 4.Safety 5103010-13-A 5103010-10-A 5103010-05-A 5103010-04-A 5103010-13-A 5103010-06-A 5103010-11-A 5103010-15-A...
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Page 20: Safety Precautions
4.Safety SAFETY PRECAUTIONS CAUTION: Risk of serious injury. Read the manual of the Wheel Loader thoroughly before using the machine. This way you know exactly how to operate the Wheel Loader safely. CAUTION: Risk of serious injury. For maintenance work: Stop engine, remove the ignition key and put the Wheel Loader on the parking brake. - Page 21 4.Safety CAUTION: Risk of serious injury. Before driving, make sure you sit correctly in the driver’s seat and always have your seat belt fastened. Make sure the seat, pedals and your shoes are free of contaminants which can cause accidents caused by slipping. CAUTION: Risk of serious injury when overloading the Wheel Loader.
- Page 22 4.Safety CAUTION: Risk of injury from involuntary movement. Injury may result due to lack of traction and braking force of the Wheel Loader. Never drive across a slope. Only drive perpendicular (right) up or down a slope. CAUTION: Risk of serious injury when tipping over. The Wheel Loader can tip over when riding on an uneven or damaged surface.
- Page 23 4.Safety CAUTION: Risk of serious injury from entrapment or fall. It is not allowed to lift or transport persons with or on the Wheel Loader. CAUTION: Risk of serious injury from electrical power lines and other conductors. Keep a safe distance from electrically conductive objects such as power lines, pylons and lamps.
- Page 24 4.Safety CAUTION: Risk of injury by burning. The hydraulic components, hoses, piping, engine and exhaust are very hot at operating temperatures. CAUTION: Risk of damage. When hearing an unusual noise: Immediately shut down the engine and check the Wheel Loader and the hydraulic system for leaks. Check the lift and tilt parts for damage, cracks and bends.
- Page 25 4.Safety CAUTION: Risk of crushing. • Avoid entrapment by the fan of the radiator. • Risk of burns from hot engine parts, radiator or exhaust. CAUTION: Fire hazard! • Stay away from the fuel tank with cigarette lighter, match or other open fire. •...
- Page 26 4.Safety CAUTION: Danger when charging battery. An explosive gas is being formed during charging of the battery. Cigarettes and open flames are prohibited! Only charge the battery in a well-ventilated area. When handling batteries: • Avoid skin contact with battery fluid. Wear protective clothing, such as safety glasses and gloves.
- Page 27 4.Safety CAUTION: Risk of serious injury! Do not let the Wheel Loader be controlled by: • Persons under the age of 16. • Persons between the age of 16 to 18 years without supervision from any (experienced) person over 18 years.
- Page 28 4.Safety CAUTION: Prevent injury. Use of public roads with the Wheel Loader is NOT allowed, unless the Wheel Loader is equipped with the country-specific “Roadway Package”, supplied by the manufacturer. Driving on public roads with a loaded attachment (bucket, pallet fork etc.) is NOT allowed.
- Page 29 4.Safety CAUTION: Risk of injury. Maintenance and repair work may only be performed by professionals who are approved by TOBROCO Machines. Only original and TOBROCO Machines approved components are allowed to be used on the Wheel Loader. CAUTION: Risk of injury. The driver provides the limits for ‘safe working’...
- Page 30 4.Safety CAUTION: Risks when handling cargo. Working with the Wheel Loader may entail additional risks. Through the load it is also possible that driving characteristics and responsiveness of the Wheel Loader is strongly influenced. Therefore observe the following precautions: • The load on the Wheel Loader must not weigh more than indicated in section “Technical data”.
- Page 31 4.Safety CAUTION: Danger of technical damage! Welding activities should only be performed by qualified personnel! Ensure supervision by qualified personnel when welding on or nearby containers which contain flammable materials! Contact your dealer if you have any questions. • Disconnect the positive terminal from the alternator before starting any welding activities on the loader.
- Page 32 4.Safety...
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Page 33: Technical Data
TECHNICAL DATA... -
Page 34: Dimensions
5.Technical data DIMENSIONS Nº Dimension Standard X-TRA Wheel base 1370 1420 Total length 2670 2720 Length with bucket 3360 3390 Seat height 1140 1140 Height 2230 2230 Frame height 1550 1150 Dump height 1830 1360 Height of pivot point 2560 2070 Height with bucket 3140... - Page 35 5.Technical data...
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Page 36: Diesel Engine
5.Technical data DIESEL ENGINE Make / Model Kubota D1105 Kubota D1105-T Power 19 kW / 25 hp 24 kW / 33 hp Rotational speed min. 1050 rpm 1050 rpm Rotational speed max. 3000 rpm 3000 rpm Displacement 1123 cm³ 1123 cm³ Torque 72 Nm @ 2100 rpm 88 Nm @ 2050 rpm... -
Page 37: General
Driving speed 12 km/h Operating weight 1960 kg 1980 kg Shipping weight 1480 kg 1500 kg D263SW D263SW X-TRA D332SWT D332SWT X-TRA Kubota diesel engine Engine Power train Hydrostatic with automotive control Drive hydraulics 84 l/min, 380 bar Work hydraulics... -
Page 38: Tipping Loads
5.Technical data TIPPING LOADS Tipping loads are measured in straight position, without additional counter weights. D263S D332ST D263SW D263SW D332SWT D332SWT X-TRA X-TRA 1040 kg 1060 kg 1040 kg 1500 kg 1040 kg 1665 kg 800 kg 810 kg 800 kg... -
Page 39: Commissioning
COMMISSIONING... -
Page 40: First Inspection
6.Commissioning FIRST INSPECTION • The Wheel Loader has been lubricated, adjusted and piloted by your supplier. • Before use, remove the articulation lock bar (transport protection). • The Wheel Loader is powered by a diesel engine. This engine is equipped with an electric starter. •... -
Page 41: Driving
6.Commissioning DRIVING Make sure you are aware of all hazards and operation of the Wheel Loader before driving. Make sure you are familiar with the control devices of the Wheel Loader: • Parking = parking brake • Braking = left foot pedal •... -
Page 42: Parking
6.Commissioning PARKING Make sure you stop at the desired location. 1. Apply the parking brake 2. Set the selector switch to “neutral” (mid posi- tion) 3. Turn the ignition switch to “O” and wait until the engine has stopped. -
Page 43: Parking ("Sw" Models)
6.Commissioning PARKING (“SW” MODELS) Make sure you stop at the desired location. 1. Press the parking brake button to apply the parking brake 2. Set the selector switch to “neutral” (mid posi- tion) 3. Turn the ignition switch to “O” and wait until the engine has stopped. -
Page 44: Joystick
6.Commissioning JOYSTICK The joystick controls the following functions: 1. Tilt bucket upwards 2. Raise bucket 3. Tilt bucket downwards 4. Lower bucket 5. High / low gear (optional) 6. Forward / neutral / reverse 7. Drive reset switch, 4th function electrical (optional) ATTACHMENT LOCKING mechanical lock... -
Page 45: Attachment Position
6.Commissioning ATTACHMENT POSITION When accessing public road: 1. Place the attachment approximately 15 cm above the road 2. Make sure that the protection is in place 3. Lock the position by turning the valves... -
Page 46: Third Function
6.Commissioning THIRD FUNCTION To activate the 3rd function, move ball valve (A) down. Move the lever (B) to operate the 3rd function (C). FOURTH FUNCTION (ELECTRICAL) (Optional) • Press the button on the joystick and move joy- stick left or right to operate the 4th function (A). -
Page 47: Dashboard
Once you turn on the ignition, all indicator lights will be lit. Once the engine is running, the warning lights will go out. ALTERNATOR WARNING LIGHT When this warning light turns on, the alternator is malfunctioning or the machine is not running! Stop the engine and check the V-belt, if necessary contact your GIANT dealer. -
Page 48: Engine Temperature
6.Commissioning ENGINE TEMPERATURE During normal operation the meter is pointing in the middle, between 40 °C and 90 °C. Stop the engine if the meter reaches the red zone. Check the coolant level and the V-belt which powers the water pump. Check cooling system for leaks. ENGINE TEMPERATURE WARNING LIGHT This warning light indicates that the engine is too hot. -
Page 49: Combination Switch
6.Commissioning COMBINATION SWITCH (option, otherwise horn button) 1. Klaxon 2. Road lights off 3. Parking lights 4. Dipped-beam headlamps 5. Right turn signal 6. Left turn signal 7. Headlamp flasher 8. Main-beam headlamps SWITCHES IN CABIN Switches located at the right side of the seat (Options with cabin) •... -
Page 50: Fuses
6.Commissioning FUSES The Wheel Loader contains the following fuses, which are located at various locations: A. Fuses in steering column B. Fuses on dashboard C. Fuses at right side of the driver’s seat 1. Ignition switch 16. High beam 2. Dashboard instruments 17. -
Page 51: Engine Cover
6.Commissioning ENGINE COVER To open: • Stop the engine • Unlock with key • Press the unlock button and lift the engine cover by hand To Close: • Close the hood (you will hear a “click”) • Lock with key ENGINE OIL Check only with the Wheel Loader on a level surface and the engine is turned off for at... -
Page 52: Coolant Level
6.Commissioning COOLANT LEVEL Check the coolant level of the engine cooler. Make sure the coolant has been divided equally throughout the chambers of the cooler (see image). CAUTION: It is dangerous to open the cooler closure when the engine is warm! The coolant level in the overflow tank should be somewhere between the minimum and maximum level. -
Page 53: Tyre Pressure
6.Commissioning TYRE PRESSURE Tyre pressure affects fuel consumption of the Wheel Loader. It has also effects the life of the tyres and axes. See section Technical Data for the correct tyre pressure. WHEEL MAINTENANCE Wheel bolts have to be re-tightened every 50 hours. See section "Maintenance". -
Page 54: Grease Points
6.Commissioning GREASE POINTS The Wheel Loader is to be lubricated weekly at the following points: • Main pivot linkage • Boom cylinder • Boomerang • Locking pens • Tool bracket hinge • Lifting cylinder • Steering cylinder Grease all indicated grease points weekly. -
Page 55: Driver's Seat
6.Commissioning DRIVER'S SEAT Adjust the seat to suit your personal preference: 1. Horizontal adjustment 2. Armrest adjustment 3. Backrest adjustment 4. Suspension adjustment STEERING COLUMN Adjust the steering column to suit your personal needs: 1. Take place on the driver's seat 2. -
Page 56: Pro-Inching
6.Commissioning PRO-INCHING Pro-Inching is a combination of a hand throttle and hand inching and is extremely suitable for the use of hydraulically powered implements like sweepers and mowers. Never use the Pro-Inching function on public roads. How does it work? The hand throttle lever is used to increase the engine speed. - Page 57 6.Commissioning Before commissioning the Wheel Loader you must remove the articulation lock bar and place it in the appropriate holder.
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Page 58: Tie Down
6.Commissioning TIE DOWN The Wheel Loader is equipped with eyelets for fixation to a trailer or other transport platform. Preparations Make sure you have addressed all issues stated: • Place the Wheel Loader in a straight position on the trailer •... -
Page 59: Lifting
6.Commissioning LIFTING The lifting of the Wheel Loader is only permitted if the following conditions are met: • The transport lock has been fitted correctly • The lifting device has sufficient lifting capacity (minimum operating weight) • The lifting chains has sufficient lifting capacity (minimum operating weight) •... -
Page 60: Towing
6.Commissioning TOWING CAUTION: Towing the Wheel Loader is only allowed to remove it out of a danger zone. Preparations Before towing you need to open the bypass of main drive pump: • Turn off the engine • Open the engine cover •... -
Page 61: Maintenance
MAINTENANCE... -
Page 62: Performing Maintenance
7.Maintenance PERFORMING MAINTENANCE Periodic maintenance should be performed by a licensed and qualified dealer. An overview of all GIANT dealers can be found at www.tobroco.nl. You can perform the following maintenance tasks yourself: • Pivot points - greasing • Wheel nuts - tightening •... -
Page 63: Liquids
7.Maintenance LIQUIDS Overview Engine oil SAE 10W-40 API CF // MIL-L-2104C // ACEA A2/B2, A3/B3 Fuel Diesel EN 590 // GB 252 // ASTM D975 2- D // JIS K 2204 Hydraulic oil VG 46 DIN 51524: part 3 // ISO 11158: type Axles and gearbox oil SAE 85W-90 LS API GL-5 // ZF TE-ML 05C/12C/16E... -
Page 64: Coolant
7.Maintenance COOLANT Standard used coolant gives protection up to -24°C (-12°F). There are two types of anti-freeze available; use the permanent type (PT) for this engine. When the anti- freeze is mixed with water, the antifreeze mixing ratio must be less than 50%. Vol % Freezing Point Boiling Point... -
Page 65: Wheel Nuts
7.Maintenance 0°C to 25°C (32°F to 77°F) VG 46 below 0°C (32°F) VG 32 WHEEL NUTS Maintenance according to schedule Correct tightening torque: Wheel nut Torque 150 Nm (111 lbf.ft) 200 Nm (148 lbf.ft) 280 Nm (207 lbf.ft) 450 Nm (332 lbf.ft) Keep the thread clean and free from damage. - Page 66 7.Maintenance C = Check and clean if necessary Operating hours R = Replace F = First time / initial interval * = Only for vehicles with wheel motors ** = If applicable Engine oil Engine oil filter Cyclone filter ** Main air filter Safety air filter ** Fan V-belt **...
- Page 67 7.Maintenance C = Check and clean if necessary Operating hours R = Replace F = First time / initial interval * = Only for vehicles with wheel motors ** = If applicable Dashboard warning lights Dashboard instruments Lighting Battery Hydraulic oil filter Suction screen Hydraulic oil Oil Cooler...
- Page 68 7.Maintenance C = Check and clean if necessary Operating hours R = Replace F = First time / initial interval * = Only for vehicles with wheel motors ** = If applicable Tyres, wheels and wheel nuts Coupling with drive shafts ** Bushings and bolts Lubricate daily Lubrication of pivot points...
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Page 69: Malfunctions
MALFUNCTIONS... -
Page 70: Possible Malfunctions
Too little hydraulic oil in reservoir Add hydraulic oil Broken hydraulic hose between Replace hydraulic hose engine and hydraulic pump Control valve (s) of joystick defec- Consult your GIANT dealer tive When experiencing other problems or malfunctions, contact your GIANT dealer. -
Page 71: Environment
ENVIRONMENT... -
Page 72: Care For The Environment
9.Environment CARE FOR THE ENVIRONMENT General The remains of old oil, oiled rags, filters, batteries and any cleaners must be disposed off as chemical waste. Environmental Implications The life of the Wheel Loader depends on maintenance, operating hours, use and environmental conditions (dust, pollution, humidity, temperature, etc.). -
Page 73: 10. Serial Numbers
10. SERIAL NUMBERS... -
Page 74: Serial Number Registration
10.Serial numbers SERIAL NUMBER REGISTRATION Serial numbers are located on the nameplates of the main components. To order parts or components it is required to specify serial numbers. You can also find the serial numbers on the EC-declaration. To ensure that you always have the required serial numbers at hand, the following fields can be filled in with these serial numbers. - Page 75 10.Serial numbers Vehicle serial number Diesel engine - - - - - - Serial No. : - - - - - - - Code No. : - - - - - -- - - - - - - MADE IN JAPAN Frame...
- Page 76 10.Serial numbers Drive pump...
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Page 77: 11. Index
11. INDEX... - Page 78 11.index...
- Page 79 Accelerator pedal ........41 Height ............ 34 Alternator warning light ......47 How to tow ..........60 Angle of departure .........34 Hydraulic oil ........... 64 Articulation lock bar ........56 Hydraulic oil level ........53 Attachment locking .........44 attachments ...........10 Ignition switch ........40 Inching pedal .........
- Page 80 Tie down ..........58 Tipping loads ..........38 Total length ..........34 Towing ...........60 Track width ..........34 Trailer .............37 Turning radius ........34 Tyre pressure .........53 Tyres ............36 Wheel base ..........34 Wheel maintenance .......53 Wheel nuts ..........65 width ............34...
- Page 84 TOBROCO Machines Industrielaan 2 5061 KC Oisterwijk Netherlands www.tobroco.nl...