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Mace HVFlo XCi Product Manual

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Summary of Contents for Mace HVFlo XCi

  • Page 2: Table Of Contents

    True average velocity measurement with MASP Technology MACE Doppler velocity sensor types Selecting a suitable site for Doppler ultrasonic velocity measurement Installing a MACE Doppler ultrasonic insertion sensor Installing a MACE Doppler Area/Velocity sensor Installation with a ZX SnapStrap Installation with a mounting plate...
  • Page 3 About the WebComm card Preparing and installing a Webcomm card Add a WebComm site on the web Configure a WebComm card using FloCom+ HTTP Upload FTP Upload to In-Situ HydroVu Data Server FTP Upload Edit HydroVu Headers The "WebComm Utility" Test an HTTP Upload Test an FTP Upload Error messages table:...
  • Page 4 Send an SMS message to these phone numbers: Limit SMS message size: Send an email message to these addresses: Message: Alarm state Edit Alarms Alarm history Installing an HVFlo XCi Installing the HVFlo XCi enclosure Connecting a MACE Doppler ultrasonic sensor Introduction to FloCom+ Installing FloCom+ Software...
  • Page 5 Connecting to an HVFlo XCi device Remote communications with an XCi device Enable a “Remote Connection” in the WebComm card Run a WebComm “Forced Upload” FloCom+ - The essential steps to configuring an HVFlo XCi device Edit general settings Add XCi channels Edit XCi Channels...
  • Page 6 Measure and display Doppler sensor check SDI-12 Master utility WebComm utility Start/Stop HVFlo XCi device The System menu Set device date/time: Change download password Change super password System settings Clear stored data Card check View totals Introduction to XCi channel types Add a "Velocity"...
  • Page 7 Recommended "Velocity" settings for typical Doppler ultrasonic applications So, what are "Slope" and "Offset"? "Depth" channel from a MACE Doppler Sensor "Depth" channel from a MACE EchoFlo Depth Sensor Edit a "Depth" - channel type "Flowrate (using velocity)"- channel type Add a "Flowrate (using velocity)"- channel type...
  • Page 8 Edit a "Total flow" - channel type Add a "Velocity (depth corrected)" - channel type Edit a "Velocity (depth corrected)" - channel type Add a "Volume (using lookup table) - channel type Edit a "Volume (using lookup table) - channel type "Device battery voltage"...
  • Page 9 Recharging an HVFlo XCi Battery maintenance Velocity sensor maintenance How to store the XCi when not in use How to replace the depth module in an Area/Velocity sensor Remove the damaged ceramic depth sensor Installing the new ceramic depth sensor...
  • Page 10 MACE XCi User Manual - 10 -...

  • Page 11: Using The Hvflo Xci Manual

    The HVFlo XCi device The FloSeries3 card/s providing inputs for connecting an array of sensors The sensor(s) or peripheral(s) The battery charger FloCom+ software enabling you to configure and download data from your HVFlo XCi device MACE XCi User Manual - 11 -...

  • Page 12: Product Support

    Disclaimer No warranties of any nature are extended by this document. Measuring and Control Equipment Co. Pty. Ltd. (MACE) will not accept any financial or other responsibility that may be the result of your use of this information, including direct, indirect, special or consequential damages.

  • Page 13: About Doppler Ultrasonics

    (Uvarov & Isaacs (1986). Dictionary of Science). The MACE Doppler ultrasonic velocity sensors transmit an ultrasonic (sound) wave into the flow. This sound wave is reflected by acoustically reflective particles (e.g. air bubbles, suspended solids) and the instrument detects the reflected frequencies.

  • Page 14: About Mace

    This offers the customer a highly flexible, cost effective water monitoring solution. With the addition of a new MACE WebComm card to any XCi device, customers are able to access their data remotely for free from the MACE website.

  • Page 15: Warnings

    Water damage The Gore-tex breather vent in the HVFlo XCi, MUST be replaced after the device has undergone submersion. Failure to do so may lead to water damage. MACE will not be liable for damage caused by flooding of the device.

  • Page 16: Introduction To Flocom

    For many of the functions described in this manual FloCom Version 3.X.X.X MACE Software End User License Agreement (EULA) Users should read and accept the terms of the MACE EULA before installing FloCom on their PC. The EULA can be found on the downloads page of the...

  • Page 17: Introducing The Hvflo Xci Device

    A communications port is located on the bottom face of the main enclosure. Using a MACE USB data cable (Part No. 850-363) between this port and a PC, users can configure, troubleshoot and download data from the device using the MACE FloCom+ software downloadable from www.macemeters.com .
  • Page 18 MACE XCi User Manual - 18 -...

  • Page 19: Installing An Hvflo Xci

    Installing the HVFlo XCi enclosure 1. The HVFlo XCi should typically be mounted on a railing or ladder-rung using the HVFlo XCi mounting strap (850-407). 2. Locate the HVFlo mounting strap that was supplied with the HVFlo XCi.
  • Page 20 WARNING: DO NOT put undue weight on the strap (>10kg/22lb). Avoid eye injury. DO NOT overstretch. ALWAYS keep face and body out of recoil path. DO NOT use when strap has visible signs of wear or damage. 9. Let the HVFlo XCi hang loosely. MACE XCi User Manual - 20 -...
  • Page 21 MACE XCi User Manual - 21 -...

  • Page 22: Connecting A Mace Doppler Ultrasonic Sensor

    Connecting a MACE Doppler ultrasonic sensor 1. Unscrew the cap from the Doppler sensor port on the right underside of the HVFlo XCi enclosure. 2. Unscrew the Doppler sensor connector cover off the sensor you wish to plug into the HVFlo XCi 3.
  • Page 23 4. Screw the sensor port cap and the sensor connector cover together as shown in the photo above. This will ensure that debris does not enter the threaded section of either cap/cover. MACE XCi User Manual - 23 -...

  • Page 24: About Mace Doppler Sensors

    About MACE Doppler sensors True average velocity measurement with MASP Technology MACE velocity sensors use continuous wave Doppler ultrasound to measure the speed of dirt, bubbles and other particles in the stream flow. MACE Doppler ultrasonic sensors “see” particles in water like turning on a flashlight in fog.

  • Page 25: Mace Doppler Velocity Sensor Types

    MACE designs and manufactures Doppler ultrasonic velocity sensors for use in full-pipes, partially-full pipes and open channels.MACE manufactures three different style of sensor to enable easy installation in a wide variety of applications. Our Doppler ultrasonic velocity sensors with MASP technology and no moving parts are easy to install and virtually maintenance free.
  • Page 26 This type of configuration is used in full pipes when access to the pipe is available and the pipe can be emptied when installation or maintenance is required. Alternatively this sensor can be used in partially full pipes or open channels in conjuntion with a MACE EchoFlo ultrasonic depth sensor. MACE XCi User Manual - 26 -...
  • Page 27 ZX SnapStrap mounted Area/Velocity sensor This combined velocity/depth sensor can be used in pipes that run partially full or in open channels. The MACE Doppler ultrasonic ZX SnapStrap mounted velocity sensors are connected to a FloSeries3 Doppler card MACE XCi User Manual - 27 -...

  • Page 28: Selecting A Suitable Site For Doppler Ultrasonic Velocity Measurement

    Yes – The stream flow is suitable for Doppler ultrasonic flow measurement. No – The stream flow is unsuitable for Doppler ultrasonic flow measurement, use a MACE Electromagnetic insert flow sensor instead. NOTE: If you are unsure of the amount/size of acoustic particles a general rule of thumb is that surface water flows should be flowing a minimum of 0.15 m/s (0.5 ft/s).
  • Page 29 Yes – You will need to install the sensor at a point where there is at least eight pipe diameters of straight pipe with no obstructions. MACE recommends that the sensor is mounted so that there is a distance of at least six pipe diameters of straight pipe in front of it and at least two pipe diameters of straight pipe behind it.
  • Page 30 NOTE: Straight run requirements listed are "theoretical" minimums. In certain applications, more or less straight run may be applicable. If unsure about your specific site, please do not hesitate to consult your local MACE representative. Where is the best place to mount the sensor in a Full pipe? The sensor should be mounted on the side wall of the pipe, between the 2 and 5 o’...
  • Page 31 Is there likely to be silt build-up over the sensor? If this is the case, MACE recommends mounting the sensor on the side wall of the pipe instead of near the diagram bottom of the pipe. See How far can the sensor be mounted from the XCi device? A maximum of 50 metres (150ft) of cable is available on any MACE sensor.
  • Page 32 • View the velocity profile measured by the sensors. This is useful if you think there may be irregularities in the flow at the site or you want to check the operation of the unit. • Download data from the XCi device. MACE XCi User Manual - 32 -...

  • Page 33: Installing A Mace Doppler Ultrasonic Insertion Sensor

    MACE recommends mounting the sensor facing upstream wherever possible. 1. Using a 2” coring bit (hole saw) appropriate for the pipe material (eg. in a concrete pipe MACE recommends the use of a diamond tipped bit), carefully core the pipe so that a clean cut is obtained.
  • Page 34 6. Calculate value x . x=330mm-y Value x is the difference between the shaft length (330mm / 13”) and value y (the pipe wall thickness measured and recorded in step 2) MACE XCi User Manual - 34 -...
  • Page 35 Screw the sensor assembly into the valve. 8. Make sure that the 3/4” gland nut is only finger tight. This will allow the sensor head to be moved freely while the head is aligned into the flow. MACE XCi User Manual - 35 -...
  • Page 36 To get the sensor in exactly the right position you need to make the distance between the top of the sensor shaft to the top of the pipe wall the same as value x . MACE XCi User Manual - 36 -...
  • Page 37 20 pipe diameters of straight pipe in front of the sensor and five pipe diameters of distance behind the sensor when positioned after a pump or two out-of-plane elbow fittings. MACE XCi User Manual - 37 -...
  • Page 38 12. Tighten the 3/4” gland nut to lock the sensor in place. Do not use thread sealant on the 3/4” gland nut. 13. When the installation is complete, the sensor shaft should be pointing directly towards the centre of the pipe in all planes. MACE XCi User Manual - 38 -...
  • Page 39 NOTE: MACE recommends that all cables be appropriately routed through electrical conduit or other similar mechanism. MACE will not be liable for damage to cables, especially that caused by vehicles, digging implements, animals or debris in the pipe or channel.

  • Page 40: Installing A Mace Doppler Area/Velocity Sensor

    Installing a MACE Doppler Area/Velocity sensor There are two methods for mounting the MACE Doppler Area/Velocity sensor: Installation with a ZX SnapStrap - typically in pipes smaller than DN800 (32") and where sensors are mounted temporarily Installation with a mounting plate - typically in pipes larger than DN800 (32") and where sensors are...
  • Page 41 2. Turn the whole assembly over. Make sure the cut out in the strap sits down around the ‘foot’ on the sensor. MACE XCi User Manual - 41 -...
  • Page 42 3. You should see six countersunk holes in the strap. Fit the six screws supplied (M3 x 8 mm Phillips head countersunk 304 s/s). WARNING: Use only a hand screwdriver. Do not over tighten these screws as permanent damage to the thread may result MACE XCi User Manual - 42 -...
  • Page 43 NOTE: Upstream is preferred (due to better debris shedding characteristics of the bevelled leading edge) but not critical as this can be reversed in FloCom+ Ensure that minimum straight pipe requirements are still met. MACE XCi User Manual - 43 -...
  • Page 44 8. Bring the right side of the strap up, inside the left and tuck into the ZX SnapStrap. The strap should now form a complete hoop. 9. Position the buckle so that the whole assembly is slightly too large to comfortably fit in the pipe. MACE XCi User Manual - 44 -...
  • Page 45 Ensure that the sensor is parallel to the flow and in the bottom part of the pipe, off set to either side (if there is a build up of debris the sensor will not get covered) MACE XCi User Manual - 45 -...
  • Page 46 12. Press out the ‘Z’ in the hoop with the palm of your hand. The strap will ‘snap’ into place. You won’t be able to move the ZX SnapStrap up or down the pipe by hand if done properly. MACE XCi User Manual - 46 -...
  • Page 47 CANNOT enter the connector or the air reference line of the sensor cable as permanent damage may occur 14. To remove, open the strap by wedging a screwdriver into the flattened ‘Z’ and bearing down on the strap. MACE XCi User Manual - 47 -...

  • Page 48: Installation With A Mounting Plate

    3. The cable from the sensor to the XCi device should then be run inside the pipe and secured to the pipe in such a manner as to prevent damage by debris in the pipe. The cable should be routed through electrical conduit. MACE XCi User Manual - 48 -...
  • Page 49 CANNOT enter the connector or the air reference line of the sensor cable as permanent damage may occur. Connecting a MACE Doppler ultrasonic sensor for details on connecting the area/velocity sensor to the HVFlo XCi device MACE XCi User Manual - 49 -...
  • Page 50 MACE XCi User Manual - 50 -...

  • Page 51: Installing A Mace Doppler Velocity Only Sensor

    Installing a MACE Doppler velocity only sensor There are two methods for mounting the MACE Doppler Area/Velocity sensor: Installation with a ZX SnapStrap - typically in pipes smaller than DN600 (24") and where sensors are mounted temporarily Installation with a mounting plate - typically in pipes larger than DN600 (24") and where sensors are...

  • Page 52: Introduction To Floseries3 Cards

    NOTE: Contact your local MACE representative should other card/s be required. With a MACE WebComm card installed, your data can be accessed free, 24/7 from the MACE website via PC or smartphone. MACE XCi User Manual - 52 -...

  • Page 53: Installing Floseries3 Cards

    1. Open the HVFlo enclosure and ground yourself by touching the "spade" connector on the backplane board 2. Remove the three screws (using a #2 Phillips screwdriver ) fastening the PCB clamping bracket. MACE XCi User Manual - 53 -...
  • Page 54 6. Replace the PCB clamping bracket ensuring that the slots in the underside of the bracket are aligned with the tops of all the cards. Fix the bracket into place with the three screws. MACE XCi User Manual - 54 -...
  • Page 55 WARNING: DO NOT over tighten the screws as the bracket may be damaged or broken 7. “ Connect ” to the HVFlo XCi device with a PC using FloCom Connecting to an HVFlo XCi device MACE XCi User Manual - 55 -...
  • Page 56 10. REMOVE the offending card/s and WAIT for at least one minute. This allows the microprocessor on the card to reset . Follow steps 1-9 for re-installation. WARNING: Before removing the card/s you MUST re-ground yourself by following the procedure outlined in step 1. MACE XCi User Manual - 56 -...

  • Page 57: About The Doppler Card

    ) the Doppler card provides the input for connecting MACE Doppler velocity sensors (A/V sensor, 2" Insert Sensor and Strap Mount Velocity Sensor) to an HVFlo XCi device. Each MACE Doppler sensor is terminated with a 9-pin IP68 "Buccaneer-style" connector that is plugged into the outside of the HVFlo XCi.
  • Page 58 2. Alternatively, if a DC source other than a MACE charger is used, this is terminated using the three-pin connector adjacent to the barrel connector. NOTE: MACE recommends the HVFlo XCi is left on charge for at least 8 hours (overnight).

  • Page 59: About The Webcomm Card

    Unlike “conventional” data services, MACE provides this data server free of charge to its customers (subject to MACE SLA). Alternatively, the WebComm card may be configured to upload via FTP directly to HydroVu Data Services or other FTP servers.

  • Page 60: Preparing And Installing A Webcomm Card

    NOTE: Contact your cell provider for a SIM card/data plan. NOTE: MACE recommends that all cables be appropriately routed through electrical conduit or other similar mechanism. MACE will not be liable for damage to cables, especially that caused by vehicles, digging implements, animals or debris in the pipe or channel.
  • Page 61 5. The WebComm card is now ready to be installed into the XCi device. 6. Follow Installing FloSeries3 Cards to install the WebComm card into the XCi device. NOTE: The WebComm card should be installed in card slot #5 of the XCi device as shown MACE XCi User Manual - 61 -...

  • Page 62: Add A Webcomm Site On The Web

    Users should set to standard time zone at all times. 4. Check the appropriate boxes for " Site Access " Allow MACE support staff to access this site to enable quick and easy help and problem diagnostics Allowing third-party applications to download site data directly, enables other manufacturers software to directly interrogate the MACE Data Server which alleviates the need for access through the MACE website.
  • Page 63 8. If this is the first time you have added a WebComm site you must create a new " Username ". Click on the " profile " hyperlink and you will be re-directed to the " WebComm settings " tab sheet of the " My Details " page of the website. MACE XCi User Manual - 63 -...
  • Page 64 10. The details that you will require to configure your MACE WebComm card in the field are located in the “ Device upload configuration ” field. Click on the “ Save upload details to a text file ” hyperlink and the details will be saved to a text file called “...

  • Page 65: Configure A Webcomm Card Using Flocom

    2. Enter the appropriate " Bearer information " as supplied by your cell network provider " Bearer APN " - Bearer Access Point Name " Bearer user name " - if required " Bearer password " - if required MACE XCi User Manual - 65 -...

  • Page 66: Http Upload

    NOTE: SIM cards provided by MACE and In-Situ both require the APN to be set to - EM NOTE: "SIM card PIN" - MACE recommends disabling any PIN 3. Enable either " HTTP Upload " or " FTP Upload " by checking the appropriate box.
  • Page 67 4. Checking the “ Correct clock using host time ” check box, will ensure that your XCi device time will always be correct. The WebComm card will “talk” to the MACE data server and correct the device time as necessary. This ensures you always have the correct time in your dataset.

  • Page 68: Ftp Upload To In-Situ Hydrovu Data Server

    MACE or In-Situ representative for the authentication details required. 1. Leave the " Use HydroVu Server " box checked. 2. Enter the authentication details as supplied by MACE or In-Situ. 3. The " HydroVu headers " must now be Edit HydroVu Headers...

  • Page 69: Ftp Upload

    3. Select the appropriate " Upload interval " for your application from the drop-down list. 4. Click " Apply ", then " Exit " to return to the " Device settings " dialogue box. 5. You should now run The "WebComm Utility" MACE XCi User Manual - 69 -...

  • Page 70: Edit Hydrovu Headers

    , the following procedure must be carried out to ensure that data is visible on the HydroVu platform: 1. The " HydroVu headers " dialogue box will now be enabled on the " Device settings dialog " MACE XCi User Manual - 70 -...
  • Page 71 L, kL, m3, ML, gal, Mgal, acre-in, acre-ft Flow Total Negative only, permanent L, kL, m3, ML, gal, Mgal, acre-in, acre-ft Flow Total Negative only, resettable L, kL, m3, ML, gal, Mgal, acre-in, acre-ft Battery Voltage MACE XCi User Manual - 71 -...
  • Page 72 4. Further locations can be added by clicking on the " Add location " menu item. 5. " Channels " can be moved to a different " Location " by dragging and dropping onto a " Location name ". MACE XCi User Manual - 72 -...
  • Page 73 NOTE: A "Location" may only have a single instance of a particular "Channel type". 6. Click " Apply " and then " Exit " to return to the " Device settings dialog ". NOTE: Empty "Locations" will be removed from the "Header information" upon "Applying". MACE XCi User Manual - 73 -...

  • Page 74: The "Webcomm Utility

    This utility provides the user with a simple diagnostic interface to communicate with the WebComm card in order to test the settings and inititate a data upload on the MACE data server. The utility also has an handy feature that enables direct AT command communication with the modem.

  • Page 75: Test An Ftp Upload

    NOTE: If this is your first "Upload", you may need to run the "Initial upload routine" described below 1. Click “ Set FTP Start ” and enter the start time from which the WebComm card will upload data stored in the log. MACE XCi User Manual - 75 -...

  • Page 76: Error Messages Table

    WebComm utility ( AT+CSQ ). A high gain antenna may need to be installed in low signal strength areas Antenna not connected Ensure antenna connected prop- erly MACE XCi User Manual - 76 -...
  • Page 77 Preparing and installing a Webcomm card Socket timeout Timeout during socket transaction Wait, try again Network timeout Network busy Wait, try again HTTP XXX Error communicating with server Try again. If error persists con- MACE XCi User Manual - 77 -...

  • Page 78: Using "At+ Commands" To Troubleshoot A Webcomm Card

    WebComm card. These AT+Commands are accessed via the drop down menu of the “ Command ” field or by direct input. NOTE: Check “Enable direct command mode”. This enables the modem for direct communication via AT+Commands MACE XCi User Manual - 78 -...

  • Page 79: Initial Upload Routine

    NOTE: The modem may take up to 2 minutes to register in a network for the first time. This is initialising the SIM card and is normal. Future registration attempts will be quicker. MACE XCi User Manual - 79 -...

  • Page 80: Common At+ Commands

    3. The SIM has been initialised and a normal " Upload " should be carried out as shown above. Common AT+ commands AT+ Com- mand Description ATI9 WebComm Gen1 ONLY. MACE internal diagnostic use AT+CSQ Used to verify the Received Signal Strength MACE XCi User Manual - 80 -...
  • Page 81 AT+COPS=? Forces the modem to initiate a "network scan" listing the networks in an area. MACE XCi User Manual - 81 -...
  • Page 82 (deprecated). 2 Enables automatic band selection in four bands (at 850/1900 and 900/1800); differently from previous settings it takes immediate effect. Default: 2 . Consult MACE for further details on band selection MACE XCi User Manual - 82 -...

  • Page 83: Editing/Viewing A Webcomm Site On The Web

    3. The " Site information " page is divided into two sections: Site data NOTE: The MACE data server will store up to 500Mb of data per "Site ID". When this quota is reached uploads are no longer accepted. Ensure data that you wish to keep is downloaded.

  • Page 84: Show Latest Record

    1. Click on the " Delete site data " tab to initiate the data deletion procedure. 2. Check the radio button for the selected data you wish to delete. NOTE: The first method of data deletion will not be available if no data has been previously downloaded. MACE XCi User Manual - 84 -...

  • Page 85: Site Details

    Click " Edit site details " to change any of the editable details ( Add a WebComm site on the web NOTE: The MACE data server will store up to 500Mb of data per "Site ID". When this quota is reached, uploads are no longer accepted. Ensure data that you wish to keep is downloaded.

  • Page 86: Site Alarms

    The " Site keys " tab sheet, gives you the authentication details necessary for the XCi device to upload data to the MACE data server, as well as the details for download via a third-party software program. Should your authentication details be compromised, click " Change upload key " to generate a new set.

  • Page 87: Alarm History

    Click on “ Remove site ” from the “ Remove site ” tab sheet. WARNING: Ensure that you have downloaded all the data that you wish to retain PRIOR to site removal. Alarm history Alarm history MACE XCi User Manual - 87 -...

  • Page 88: All About Webcomm Sms/Email Alarms

    With the introduction of the MACE WebComm card, the MACE FloSeries3 and/or XCi devices have the ability to upload data to the MACE Data Server on a user-configurable interval for viewing and retrieval on the MACE website (www.macemeters.com/www.macusa.com). The user is lso able to configure SMS and email text alarms based on uploaded site data.

  • Page 89: Alarm Configuration

    1. From the " Site alarms " tab sheet, click on “ Add alarm ” and a new alarm can be setup. 2. Select the “ Alarm type ” from the drop-down list and click “ Next ”: For each alarm type, a form similar to that shown below will appear: MACE XCi User Manual - 89 -...

  • Page 90: Alarm Description

    Add this value to alarm set point each time the alarm occurs: For a “ Total channel change ” alarm, this is the value that will be added to the alarm trigger point in MACE XCi User Manual - 90 -...

  • Page 91: After The Alarm Has Been Sent Disable It For

    FULL phone numbers including international country code must be entered in the field provided. Leave the form blank if you do not wish to send SMS alarms WARNING: The recipients of SMS alarms from the MACE Data Server MUST be registered users of the MACE website.

  • Page 92: Message

    Enter in the field provided the message that you wish to be sent (via SMS or email) when the alarm occurs. The default message is: Alarm from [siteid] at [timestamp]. The [channelname] is [channelvalue][channelunits]. For example, on a mobile phone the message will look like this: MACE XCi User Manual - 92 -...

  • Page 93: Alarm State

    (like the above) that will give an “Opt-out” option by replying with “STOP”. If this is sent, ALL SMS alarms for ALL sites on the MACE Data Server will be BLOCKED and SMS alarms will cease. MACE recommends setting the phone number +18324604711 as a contact “MACEMETERS”...

  • Page 94: Edit Alarms

    Will permanently remove the alarm from the site. Disable this alarm Will disable the alarm from the site without removal. Enable this alarm Will enable an alarm that had been disabled by the user. Edit this alarm MACE XCi User Manual - 94 -...

  • Page 95: Alarm History

    WARNING: SMS alarms are sent via an SMS gateway. Status messages are dependent upon the carrier. A status that is “received by gateway” indicates successful transmission by the MACE Data Server. This does not guarantee that the carrier has relayed the SMS alarm to the recipient.

  • Page 96: Installing An Hvflo Xci

    Installing the HVFlo XCi enclosure 1. The HVFlo XCi should typically be mounted on a railing or ladder-rung using the HVFlo XCi mounting strap (850-407). 2. Locate the HVFlo mounting strap that was supplied with the HVFlo XCi.
  • Page 97 WARNING: DO NOT put undue weight on the strap (>10kg/22lb). Avoid eye injury. DO NOT overstretch. ALWAYS keep face and body out of recoil path. DO NOT use when strap has visible signs of wear or damage. 9. Let the HVFlo XCi hang loosely. MACE XCi User Manual - 97 -...
  • Page 98 MACE XCi User Manual - 98 -...

  • Page 99: Connecting A Mace Doppler Ultrasonic Sensor

    Connecting a MACE Doppler ultrasonic sensor 1. Unscrew the cap from the Doppler sensor port on the right underside of the HVFlo XCi enclosure. 2. Unscrew the Doppler sensor connector cover off the sensor you wish to plug into the HVFlo XCi 3.
  • Page 100 4. Screw the sensor port cap and the sensor connector cover together as shown in the photo above. This will ensure that debris does not enter the threaded section of either cap/cover. MACE XCi User Manual - 100 -...

  • Page 101: Introduction To Flocom

    For many of the functions described in this manual FloCom Version 3.X.X.X MACE Software End User License Agreement (EULA) Users should read and accept the terms of the MACE EULA before installing FloCom on their PC. The EULA can be found on the downloads page of the...

  • Page 102: Installing Flocom+ Software

    3. Choose a location on your computer to install FloCom . FloCom will setup a folder in your program files called “MACE\MACE FlocomPlus” . This is the default option. Click the “Next” button to continue. 4. Select an Installation Folder. “MACE FloComPlus ” is the default.
  • Page 103 USB port. Windows Vista/7 & Windows 8: WARNING: After plugging the MACE comms lead into a USB port, Windows will search for the drivers and automatically download and install on your PC. A connection to the internet is recommended during this phase.
  • Page 104 9. If you are not using a MACE USB Comms lead, select the “Local Comms Port” of your computer which will be used to communicate with the XCi device when a local connection will be made. WARNING: If using a USB to Serial adapter please refer to the product documentation supplied with the adapter to ensure the correct driver is installed 10.

  • Page 105: Connecting To An Hvflo Xci Device

    1. Unscrew the cover from the communications port. 2. Connect a MACE USB Communication Cable (Part No. 850-363) between the USB port of the computer and the communications port of the HVFlo XCi device located on the left underside of the enclosure.
  • Page 106 In the event that you have forgotten or lost your password, the following steps should be taken: 1. From the “ MACE FloCom Plus ” main screen, click “Help>Show device authorisation code ”. 2. Click “ Connect ” and the “ Connect to device ” dialogue box will appear.
  • Page 107 They will obtain a “counter-code” for your device. 6. From the “ MACE FloCom Plus ” main screen, click “ Connect ” and the “ Connect to device ” dialogue box will appear.

  • Page 108: Remote Communications With An Xci Device

    Remote communications with an XCi device Getting ready for a “Remote Access” session A remote access session utilizes the MACE Data Server (MDS) and the MACE WebComm card in the XCi device as a pass through to send/receive commands from FloCom .
  • Page 109 MDS every hour, the user will need to “wait” for up to an hour in order to gain remote access. 1. In FloCom+ Connect>to Remote site 2. The MACE Remote Access Utility (MRAU)will start. 3. Enter your MACE User Authentication credentials. MACE XCi User Manual - 109 -...
  • Page 110 NOTE: These are the credentials that you use to Login to view your MACE WebComm site data 4. The MRAU will populate a list with the sites that can be accessed remotely The Next Wakeup column tells the user how long it is until the WebComm card at the Site name is scheduled to send an upload.
  • Page 111 6. The Status will change to “ Requesting ” and the " Next wakeup " time will countdown. When the Remote access session can be used, the status will change to Ready MACE XCi User Manual - 111 -...
  • Page 112 Windows Notification centre and on the screen of FloCom+. If no action is taken, the XCi device will be Started with it’s last Applied settings and Disconnected from the MDS. MACE XCi User Manual - 112 -...
  • Page 113 Ready state. Right click on the Site name to Enter a new session or Close the session The host comms session will be closed and the FloCom+ main screen will be seen. MACE XCi User Manual - 113 -...

  • Page 114: Flocom+ - The Essential Steps To Configuring An Hvflo Xci Device

    FloCom - The essential steps to configuring an HVFlo XCi device Before an HVFlo XCi device can be used, it must be "configured" for operation. This entails a knowledge of the field application and what you wish to measure. For example, if you wish to measure flow rate in a partially-full pipe and totalise that flow, four parameters (known as "...

  • Page 115: Edit General Settings

    NOTE: The instrument’s “Site Id” is required before the configuration can be applied successfully 4. Select a " Measurement interval " and a " Logging interval " from the drop-down list boxes. MACE XCi User Manual - 115 -...
  • Page 116 NOTE: The logging interval can only be a multiple of the measuring interval. 5. Click “ Apply ” and the main “ Device Settings ” dialogue box will re-appear. MACE XCi User Manual - 116 -...

  • Page 117: Add Xci Channels

    As described in the introduction to this chapter, a knowledge of the field application and what you wish to measure is essential to the successful configuration of the HVFlo XCi device 1. From the main “ Device Settings ” dialogue box click " Configure channels " and the Configure channels "...
  • Page 118 NOTE: The “Channel types” visible in the “New channel” dialogue box are dependent upon the cards that have been installed in the HVFlo XCi device. 3. Select the " Channel type " that is required and click " Continue ".The “ Channel name ” dialogue box will appear.

  • Page 119: Edit Xci Channels

    Data can be logged with these decimals in the data file . 4. Click “ Apply ” to save the settings and return to the “ Configure channels ” dialogue box. MACE XCi User Manual - 119 -...

  • Page 120: Ordering, Renaming, Setting Of Attributes And Removing Channels

    1. Simply highlight the channel name that is to be changed, then right-click. Select " Rename channel " and the " Channel name " dialogue box will appear, in which the channel name can be edited. MACE XCi User Manual - 120 -...
  • Page 121 FloCom+ will give an error message WARNING: Renaming a Total "Channel Type", will necessitate the totaliser being reset. FloCom+ will give a message to warn of this behaviour. MACE XCi User Manual - 121 -...
  • Page 122 " Do not log " or " Log channel ". Once the attribute has been set, it will appear in the " Configure channels " dialogue box. MACE XCi User Manual - 122 -...
  • Page 123 “Channel” cannot be removed unless the dependent “Channel” is also removed first. 2. If dependent channels also require removal, accept the change by clicking " Remove ". MACE XCi User Manual - 123 -...

  • Page 124: Reset Card/Configuration

    This function enables the user to remove a configured card and all its associated channels. WARNING: Use "Reset card" with care Reset configuration Clicking “ Reset configuration ” causes all configured modules, channels and outputs to be removed. WARNING: Use "Reset configuration" with care MACE XCi User Manual - 124 -...

  • Page 125: The File Menu

    The File menu These functions are accessed via the “ File ” menu from the "FloCom+ Home screen "and then selecting the related option. NOTE: The “File” menu is only available when not connected to the HVFlo XCi device View download file...

  • Page 126: View Download File

    View download file NOTE: MACE Download files are saved as CSV files Opening a file On entry, an open file prompt window is displayed. If downloaded data was saved during the current session, the last downloaded data file appears as the default selection. On selecting “ Open ” the selected file is loaded and if successful the data is displayed as a text file.

  • Page 127: Table Of Status Messages

    Power up reset occurred. Generally occurs when the battery has been changed without first " Stopping " the unit Device reset #1* Clock reset. Generally occurs if a command line error occurs when MACE XCi User Manual - 127 -...
  • Page 128 TOD clock error* Error reading time-of-day clock Upload "HTTP OK" A successful HTTP upload was made to the MACE data server Upload "FTP OK" A successful FTP upload was made to an FTP data server Upload timeout An unsuccessful upload attempt was made...

  • Page 129: View Mvd File

    View MVD file NOTE: MVD Files - MACE Velocity Data File Click " Open file " and an open file prompt window is displayed. If MVD file/s were saved during the current session, the last saved MVD file appears as the default selection. On selecting “ Open ” the selected file is loaded and the MVD file is displayed.
  • Page 130 The configuration of the Doppler card/sensor associated with the saved " Real-time graph " can be viewed by clicking " Display config. ".The " Print " button may be used to send the " Display config. " to a printer. MACE XCi User Manual - 130 -...

  • Page 131: View Mdcf File

    View MDCF file NOTE: MDCF Files - MACE Data Configuration File The " Select configuration file " prompt window is displayed. If MDCF file/s were saved during the current session, the last saved MDCF file appears as the default selection.

  • Page 132: Comms Settings

    NOTE: MACE recommends using a MACE USB Communications cable (Part No: 850-363) for ease of use 1. Check the " Always use MACE cable if present " box and FloCom+will automatically find and use the appropriate settings. 2. Click " Apply " to return to the FloCom+ " Home screen " where the " Connect " menu item is located.

  • Page 133: The Main Menu

    The Main Menu Upon " Connecting " successfully to the HVFlo XCi device the " Main menu " will display as shown. The system area of the " Main menu " contains information about the XCi device that is connected: Site id: The “...

  • Page 134: Disconnect

    XCi device will be disconnected and you will be returned the start up menu. Click on “ File>Exi t” to shut down FloCom WARNING: If FloCom is not disconnected from the HVFlo XCi device excess current will be drawn from the main battery. MACE XCi User Manual - 134 -...

  • Page 135: Download

    XCi device PRIOR to adding new channels to an HVFlo XCi devicethat has already been configured and has had data recorded. For further information about the downloaded data file View download file MACE XCi User Manual - 135 -...

  • Page 136: Settings

    By clicking “ View settings ” from the “ Edit configuration settings ” dialogue box the user is able to see a tree view of all configured cards and their respective sensors and measured channels. MACE XCi User Manual - 136 -...

  • Page 137: Save Settings To File

    Load settings from file A previously saved MDCF file can be loaded into an HVFlo XCi device by clicking on " Load settings from file ". The " Select configuration file " prompt window is displayed. If an MDCF file was saved during the current session, the last saved MDCF file appears as the default selection.
  • Page 138 NOTE: If a configuration file for an HVFlo XCi device contains cards that are not available, or in different slot numbers than the XCi device into which you are trying to load the file, then the loading procedure will attempt to "Cleanup" the configuration.

  • Page 139: Measure And Display

    The " Measure and Display " function provides a quick utility to check that all connected and configured sensors and calculated channels are reporting "expected values". These are the data as they would be logged by the XCi device. MACE XCi User Manual - 139 -...

  • Page 140: Doppler Sensor Check

    When enabled, provides the ability to control SDI-12 sensors prior to deployment. For full details see The "SDI-12 Master Utility" WebComm utility When enabled, provides a utility to communicate directly with the WebComm card prior to deployment. For full details see The "WebComm Utility" MACE XCi User Manual - 140 -...

  • Page 141: Start/Stop Hvflo Xci Device

    Start/Stop HVFlo XCi device Once the HVFlo XCi device has been configured and tested it is ready to be started so that measuring and logging is initiated. WARNING: If the device is NOT started measurements will NOT occur From the main menu click “Start device ” and you will be asked “ Are you sure? ”. Click “ Yes ” and the device will start and you will be returned to the main menu.

  • Page 142: The System Menu

    The time is held in 24 hour time. Allowance can be made for daylight savings time. NOTE: MACE recommends that the user does not use daylight savings time. Users should set to standard time zone at all times. MACE XCi User Manual - 142 -...

  • Page 143: Change Download Password

    NOTE: MACE recommends that if the user has a WebComm card installed and the device time is needed to be set to an earlier time, "Test an FTP Upload" should be carried out before the time is reset. Change download password The download password allows low level access to the device.

  • Page 144: System Settings

    NOTE: If the units system is changed the configuration will be reset to defaults Clear stored data This function should only be used by high level users. It clears all stored data from the device including all time stamped flow rate data. MACE XCi User Manual - 144 -...

  • Page 145: Card Check

    This function provides the user with a simple method of identifying the FloSeries3 cards that are currently installed in the device. It also includes the various card firmware versions and serial numbers. This information is important as functionality may be changed with later firmware releases. MACE XCi User Manual - 145 -...

  • Page 146: View Totals

    From the main menu click “ View totals ” and the “ Flow volume totals ” dialogue box will appear. This dialogue box lists all the accumulated flow channels and their respective totals and units. If the HVFlo XCi device has not been started, the “ Set/Reset ” button will be active and the totalised reading can be changed.
  • Page 147 “ Flow volume totals ” dialogue box. WARNING: Double check that this value is CORRECT 4. If the HVFlo XCi device has not been stopped, the “ Set/Reset ” button will be greyed out and the total/s will not be re-settable.

  • Page 148: Introduction To Xci Channel Types

    Introduction to XCi channel types The MACE XCi system uses " Channels to enable various measurements to be made and other parameters to be calculated (see FloCom+ - The essential steps to configuring an HVFlo XCi device ). These " Channel types "...
  • Page 149 Device battery voltage Used to monitor the XCi device internal battery voltage. Device external voltage Used to monitor the XCi device external voltage from a solar panel or mains charger. MACE XCi User Manual - 149 -...

  • Page 150: Add A "Velocity" - Channel Type

    , Frequency Voltage, or SDI-12 input type. Refer to their respective input " Channel type " topics. 1. When adding a " Velocity " channel type configured for a MACE Doppler velocity sensor, after selecting the appropriate Doppler card from the " New Channel - Select card " dialogue a " Doppler sensor options "...
  • Page 151 5. If a " Strap mount with depth " sensor type was selected and you wish to measure depth with this sensor, click the " Measure depth " check box. MACE XCi User Manual - 151 -...
  • Page 152 If using US units, ensure that you have selected the appropriate depth units for your application (either ft or inches) at this step as this will globally effect your depth units in the XCi device MACE XCi User Manual - 152 -...

  • Page 153: Sensor Type

    , Frequency Voltage, or SDI-12 input type. Refer to their respective input " Channel type " topics. 1. When adding a " Velocity " channel type configured for a MACE Doppler velocity sensor, after selecting the appropriate Doppler card from the " New Channel - Select card " dialogue a " Doppler sensor options "...
  • Page 154 5. If a " Strap mount with depth " sensor type was selected and you wish to measure depth with this sensor, click the " Measure depth " check box. MACE XCi User Manual - 154 -...
  • Page 155 If using US units, ensure that you have selected the appropriate depth units for your application (either ft or inches) at this step as this will globally effect your depth units in the XCi device MACE XCi User Manual - 155 -...

  • Page 156: Sensor Type

    Under usual field conditions the velocity sensor should be positioned so that the transmitted beam is faced upstream. For example, MACE recommends that the velocity sensor is positioned so that there are 6 pipe diameters of straight flow before the sensor and 2 pipe diameters of straight flow behind the sensor (see Selecting a suitable site for Doppler ultrasonic velocity measurement ).

  • Page 157: Velocity Range

    Velocity range This parameter sets the range of expected velocities that are to be analysed. MACE Doppler ultrasonic sensors “pigeon-hole” velocity readings into 128 positions over the velocity range set by the user. For example, each “hole”...

  • Page 158: Integration Period

    Within all MACE Doppler ultrasonic instruments one of two flow states can occur. The stream can either be moving or stationary. For example, a sensor submerged in a river diversion pipe that is used to pump irrigation water may be full at times when no water is being pumped.

  • Page 159: Calculation Method

    To overcome this problem, MACE XCi devices include the maximum measurement count feature whereby if the instrument detects a state change (i.e flow has started or flow has stopped) it stays on and takes X number of readings to confirm this situation. If all X number of readings meet the criteria for a valid reading as set by, peak threshold, flow threshold, minimum stream activity and stream activity percentage, then the reading is accepted and the change of state confirmed.
  • Page 160 >0.2 m/s are expected. WARNING: The user MUST check that the value entered for both “Minimum stream activity” and “Stream activity percentage” do not cause real velocity data to be ignored MACE XCi User Manual - 160 -...

  • Page 161: Velocity Peak Threshold

    Reflections of signals from other echoes. In some situations background noise may interfere with the calculation of correct average velocity readings. MACE XCi instruments feature a “noise filter” called a “ Peak threshold ”. MACE XCi User Manual - 161 -...

  • Page 162: Correction Factor

    Clicking on " Sensor settings " will open up the " Doppler sensor options " dialogue box. The only available function is the ability to change the " Pipe diameter " or " Cross-sectional area ". All other settings are "greyed out". MACE XCi User Manual - 162 -...

  • Page 163: Recommended "Velocity" Settings For Typical Doppler Ultrasonic Applications

    The following settings are recommended as a starting point for configuration of the Doppler sensor/card for typical applications. NOTE: The user should ALWAYS ensure that the configuration is correct for their specific application. MACE XCi User Manual - 163 -...
  • Page 164 WARNING: If an index value of less than 10 is consistently observed the site may not be suitable for Doppler ultrasonic velocity measurement NOTE: There are no editable parameters for this channel type. MACE XCi User Manual - 164 -...

  • Page 165: So, What Are "Slope" And "Offset

    This channel type MUST be used whenever the resultant depth measurement will be used in a flow rate calculation. It MUST be used whenever a MACE Doppler ultrasonic sensor is used to measure depth. So, what are "Slope" and "Offset"? Most environmental sensors have a linear relationship between the measuring range and the electrical output range of the sensor.

  • Page 166: Depth" Channel From A Mace Doppler Sensor

    "Doppler sensor options" procedure see Sensor Type: The MACE ceramic depth sensor that is incorporated into the MACE Area/Velocity (A/V) sensor has a frequency output proportional to depth. This sensor is supplied with factory calibration tag indicating the sensor's slope and offset values NOTE: The factory calibration tag includes slope/offset values for both metres (m) and inches (in).
  • Page 167 Slope = 30 ÷ (2000-976) = 30 ÷ 1024 = 0.02929 Offset = - (0.02929 x 976) = - 28.59375 NOTE: Be sure to record the relevant values for “Slope”,“Offset”, and depth units. MACE XCi User Manual - 167 -...

  • Page 168: Edit A "Depth" - Channel Type

    "Offset adjust" function "2-Point Calibration" function full details of these procedures. 3. Click " Apply " to save the settings and "Exit " to return to the " Configure channels " dialogue box. MACE XCi User Manual - 168 -...

  • Page 169: Flowrate (Using Velocity)"- Channel Type

    In the “ Select depth channel ” dialogue box use the drop down list to highlight the " Depth " channel from which the " Flowrate (using velocity) " channel named will receive its value. Click “ Continue ” to complete the new channel. MACE XCi User Manual - 169 -...

  • Page 170: Edit A "Flowrate (Using Velocity)" - In A Full Pipe Or Circular Pipe Using Depth

    When the stream flow is in an open channel (non-circular), the user must determine the cross-sectional area and relate it to depth via a polynomial equation. MACE XCi devices use 5th order polynomial equations. MACE XCi User Manual - 170 -...

  • Page 171: Using Mace "Flocalc" To Calculate Polynomial Coefficients

    MACE utility " FloCalc " Using MACE "FloCalc" to calculate polynomial coefficients The Mace utility program " FloCalc " (download separately from www.macemeters.com) can be used to draw regular and irregular channel shapes. These shapes are then converted into a 5th order polynomial. Their...
  • Page 172 1. Click “ Import parameters from FloCalc ” and MACE FloCalc will open on the “ Profile Designer ” tab sheet. 2. Describe/draw your channel or pipe shape using FloCalc (see separate FloCalc Product Manual) 3. Click “ Calculate FloCalc Coefficients ” and the “ MACE FloCalc Coefficients ” dialogue box will appear.
  • Page 173 MACE XCi User Manual - 173 -...

  • Page 174: Add A "Flowrate (Using Velocity)"- Channel Type

    NOTE: If “Other conduit type” was selected when adding a "Velocity" channel, then the “Flowrate measurement type” dialogue box will not appear and FloCom+ will automatically prompt for selection of both "Velocity" and "Depth" channels. MACE XCi User Manual - 174 -...

  • Page 175: Edit A "Flowrate (Using Velocity)" - In A Full Pipe Or Circular Pipe Using Depth

    When the stream flow is in an open channel (non-circular), the user must determine the cross-sectional area and relate it to depth via a polynomial equation. MACE XCi devices use 5th order polynomial equations. MACE XCi User Manual - 175 -...

  • Page 176: Using Mace "Flocalc" To Calculate Polynomial Coefficients

    MACE utility " FloCalc " Using MACE "FloCalc" to calculate polynomial coefficients The Mace utility program " FloCalc " (download separately from www.macemeters.com) can be used to draw regular and irregular channel shapes. These shapes are then converted into a 5th order polynomial. Their...
  • Page 177 1. Click “ Import parameters from FloCalc ” and MACE FloCalc will open on the “ Profile Designer ” tab sheet. 2. Describe/draw your channel or pipe shape using FloCalc (see separate FloCalc Product Manual) 3. Click “ Calculate FloCalc Coefficients ” and the “ MACE FloCalc Coefficients ” dialogue box will appear.
  • Page 178 MACE XCi User Manual - 178 -...

  • Page 179: Add A "Flowrate (Using Lookup Table)" - Channel Type

    1. When adding the " New channel " select the related " Depth " channel from the drop down list. 2. Click “ Continue ” and the “ Configure channels ” dialogue box will re-appear with the new channel listed. Edit a "Flowrate (using lookup table) - channel type MACE XCi User Manual - 179 -...
  • Page 180 1. From the “ Flowrate: Using lookup table ” dialogue box click “ Edit/import ” and the “ Edit/import LUT data ” dialogue box will appear. 2. Lookup table values can be entered here directly. The depth and corresponding flowrate values must be separated by a comma (,). MACE XCi User Manual - 180 -...
  • Page 181 "Depth" and the other "Flowrate". Any text in the data will cause a "parsing" error and should be removed for successful import. 4. Click “ Apply ” and the “ Flowrate: Using lookup table ” dialogue box will appear containing the updated values. MACE XCi User Manual - 181 -...

  • Page 182: Add A "Flowrate (Using Weir)"- Channel Type

    "Flowrate (using weir)"- channel type The HVFlo XCi device contains in-built equations for allowing users to measure flow rate through rated structures such as flumes and weirs. The table below lists the structures supported and the equations used to calculate flow rate. All of the weir equations assume that the flow is fully contracted, meaning that the approach channel is wide enough and deep enough that the proximity of the floor and sidewalls to the weir opening does not affect the flow (Tony L.

  • Page 183: Edit A "Flowrate (Using Weir) - Channel Type

    " Flume width " - Enter the width of the weir in the units shown. The units are defined according to the “ System settings ”. Flowrate (Weir): V-Notch weirs (30˚, 45˚, 60˚, 90˚) MACE XCi User Manual - 183 -...
  • Page 184 " Flume factors " - Long-throated flumes are custom-designed. The values of K1 , K2 , and U are determined by the designer, using software such as WinFlume available from: WinFlume Flowrate (Weir): Parshall flume MACE XCi User Manual - 184 -...

  • Page 185: Add A "Flowrate (Using Trickle Flow)" - Channel Type

    NOTE: The XCi implementation of the Mannings equation into a "Flowrate (using trickle flow)" channel uses the derived "Velocity" measurement used in conjunction with the "Depth" measurement ONLY from a MACE A/V Doppler sensor. A "Flowrate (using trickle flow)" - channel type can only be added after suitable Doppler "Velocity and "Depth"...

  • Page 186: Edit A "Flowrate (Using Trickle Flow)" - Channel Type

    NOTE: This channel uses the MACE Area/Velocity sensor in conjunction with the Mannings equation. This equation is limited to a depth of half-full circular pipe. When the pipe is more than half-full, the "Flowrate (using trickle flow)" channel will revert to using the standard continuity equation Q = V x A.
  • Page 187 Enter the depth at which the " Flowrate (using trickle flow) " will "crossover" to using the " Velocity " value measured by the MACE Area/Velocity Doppler sensor. NOTE: "Crossover depth" is limited to half the diameter of the pipe.
  • Page 188 Enter the " Pipe gradient " of the measuring site. This is calculated and entered as a decimal percentage. For example, a " Pipe gradient " of 1% should be entered as " 0.01 " MACE XCi User Manual - 188 -...
  • Page 189 2. Highlight the " Available flowrate channel " that will start the equation. Click the button to move the channel to the " Source channel(s) " list and the " Net flowrate channel options " dialogue will appear. MACE XCi User Manual - 189 -...
  • Page 190 ". In the example, the channel named " Flow Rate 1 " will be used, regardless of whether or not its channel value is positive or negative. 3. Click " Apply ". 4. Continue to move the channels and edit their " Net flowrate channel options " until complete. MACE XCi User Manual - 190 -...
  • Page 191 NOTE: In the example, the "Net flowrate" will be the sum of "Flow Rate 1" + "Flow Rate 2" - "Flow Rate 3" MACE XCi User Manual - 191 -...

  • Page 192: Add A "Total Flow" - Channel Type

    WARNING: The “Totalise negative flow” type will only decrement the totaliser. If positive flows are recorded the totaliser will NOT increment. The negative totaliser rolls over to zero. NOTE: Both positive and negative flow rates will be recorded in the data file. MACE XCi User Manual - 192 -...

  • Page 193: Edit A "Total Flow" - Channel Type

    Edit a "Total flow" - channel type Flow volume units Select the units from the drop down list box. This sets the units on the logged value. MACE XCi User Manual - 193 -...
  • Page 194 2. Highlight the " Available flowrate channel " that will start the equation. Click the button to move the channel to the " Source channel(s) " list and the " Net flowrate channel options " dialogue will appear. MACE XCi User Manual - 194 -...
  • Page 195 ". In the example, the channel named " Flow Rate 1 " will be used, regardless of whether or not its channel value is positive or negative. 3. Click " Apply ". 4. Continue to move the channels and edit their " Net flowrate channel options " until complete. MACE XCi User Manual - 195 -...
  • Page 196 “ Set/reset ” procedure from the “ View totals ” main menu item. NOTE: If the “Non-resettable” checkbox is ticked, this total flow channel will not be re-settable using the front panel button press procedure. MACE XCi User Manual - 196 -...

  • Page 197: Add A "Velocity (Depth Corrected)" - Channel Type

    Doppler velocity ratio determined. You can then apply the ratio to the data. For example, if you measure the average velocity of a stream to be 0.95m/s and the MACE Doppler velocity sensor is measuring 1.0m/s then the velocity ratio will be 0.95/1.0. (or 0.95). In the example below, a stream is measured at four depth regimes and four ratios have been determined.
  • Page 198 " Factor ratio " for " Zone 2 " will be applied for stream depths between 0.7m and 0.8m. " Factor ratio " for " Zone 1 " will be applied for stream depths between 0.8m and maximum depth. NOTE: All depths as measured by the associated "Depth" channel MACE XCi User Manual - 198 -...

  • Page 199: Add A "Volume (Using Lookup Table) - Channel Type

    1. When adding the " New channel " select the related " Depth " channel from the drop down list. 2. Click “ Continue ” and the “ Configure channels ” dialogue box will re-appear with the new channel listed. Edit a "Volume (using lookup table) - channel type MACE XCi User Manual - 199 -...
  • Page 200 1. From the “ Volume: Using lookup table ” dialogue box click “ Edit/import ” and the “ Edit/import LUT data ” dialogue box will appear. 2. Lookup table values can be entered here directly. The depth and corresponding volume values must be separated by a comma (,). MACE XCi User Manual - 200 -...
  • Page 201 "Depth" and the other "Volume". Any text in the data will cause a "parsing" error and should be removed for successful import. 4. Click “ Apply ” and the “ Volume: Using lookup table ” dialogue box will appear containing the updated values. MACE XCi User Manual - 201 -...

  • Page 202: Device Battery Voltage" - Channel Type

    "Device battery voltage" - channel type This channel is used to monitor the XCi device internal battery voltage. MACE XCi User Manual - 202 -...
  • Page 203 "Device external voltage" - channel type This channel is used to monitor the XCi device external voltage from a solar panel or mains charger. MACE XCi User Manual - 203 -...

  • Page 204: Doppler Sensor Check" And Interpreting Real-Time Data

    "Doppler sensor check" and interpreting real-time data Doppler Sensor Check 1. From the " Edit configuration settings " dialogue, click “ Doppler sensor check ” and the “ MACE Doppler real time data ” dialogue box will open. 2. Highlight the channel that you wish to observe, click “ Display ” and the “ Real time display ” will open.
  • Page 205 Fixed - The amplitude of the graph stays set at the value received from the first real-time velocity trace. This amplitude does not change thereafter. It allows a more "visual" representation of the changing amplitude. Measurement number The number of real time graph measurements taken since “ Start ”. MACE XCi User Manual - 205 -...

  • Page 206: Interpreting Real-Time Data

    Q= Quantity, V= Stream velocity and A= Cross-sectional area. Users of MACE XCi devices can use the real time graph to determine the correct positioning of the velocity sensor by assessing the shape of the curve and the signal strength. The following graph is an example of a spectrum that was received from a full pipe irrigation flow.
  • Page 207 Factors affecting the velocity sensor This chapter is designed to give the operator a brief understanding of some of the factors affecting the performance of the MACE Doppler ultrasonic velocity sensor/s. MACE XCi User Manual - 207 -...
  • Page 208 In flowing streams, there are always a range of different velocities present, particularly in turbulent water where the effects of eddies and boundary layers can cause the velocity histogram to appear distorted in the diagram below. Although distorted, MACE XCi devices have powerful signal processing algorithms, which determine the average stream velocity from these signals.
  • Page 209 This real-time graph displays velocities captured by a sensor facing downstream. Although the amplitude of the graph is negative the calculated average velocity is positive because the “Sensor orientation” has been set to “Downstream” in the Doppler module configuration. MACE XCi User Manual - 209 -...
  • Page 210 This is because saturated materials exhibit the same speed of sound as water. MACE XCi devices include several signal processing features specifically designed to overcome anomalous data produced by such phenomena as: aquatic life (fish, weeds, small invertebrates); surface waves (produced by turbulence and wind);...
  • Page 211 For a short video of the procedure click " Play "- MACE XCi User Manual - 211 -...

  • Page 212: Measure And Display" Function

    4. Click “ Stop ” then ” Close ” to return to the " Edit configuration settings " dialogue. NOTE: "Total" channels are not updated in "Measure and Display" For a short video of the procedure click " Play "- MACE XCi User Manual - 212 -...

  • Page 213: Offset Adjust" Function

    For a short video of the procedure click " Play "- WARNING: When calibrating a "Depth" channel, measurements should ALWAYS be carried out from the bottom of the channel/pipe to the top of the water level MACE XCi User Manual - 213 -...

  • Page 214: 2-Point Calibration" Function

    6. When the “ Current value ” has stabilised, click on the “ Set ” button in the “ 2nd point ” box. The “ Current value ” is copied to the “ Measured value ” field of the “ 2nd point ” box and the “ Actual value ” field is enabled. MACE XCi User Manual - 214 -...
  • Page 215 8. Click on the “ Accept ” button to calculate the new slope and offset parameter values for the associated channel. Clicking on the “ Cancel ” button terminates the procedure without altering the parameter values. For a short video of the procedure click " Play "- MACE XCi User Manual - 215 -...

  • Page 216: Troubleshooting The Xci

    Troubleshooting the XCi NOTE: This "Troubleshooting Guide" provides a summary of the most common "problems" that users report. Please contact your local MACE representative if you encounter an issue not covered in this guide. NOTE: If seeking assistance from a local MACE representative for "site" related issues with an XCi device the following files WILL be needed: 1.

  • Page 217: I Can't "Connect" To My Xci With Flocom

    USB port Cable is plugged another into different port USB port to that used when cable installed MACE USB cable Driver driver installation cable not installed Download/install Incorrect driver for correct driver cable MACE XCi User Manual - 217 -...
  • Page 218 What to do if used " Connect " password lost/forgotten No/incorrect Select correct comm comm port selec- port No/incorrect Select correct comm comm port selec- port MACE XCi User Manual - 218 -...

  • Page 219: My Xci Has Power Problems

    Decrease integration period Integration period too long Too many sensors for power Check the "Power consumption supply guide" Return to MACE for service None above XCi must be drawing high cur- rent MACE XCi User Manual - 219 -...

  • Page 220: My Meter Isn't Reading The Right Flow Rate

    Check seals of gates and valves My meter is NOT reading XCi device not " Started " Start device using FloCom+ flow when it IS flowing! Doppler sensor is covered with Check sensor for trash and clear trash MACE XCi User Manual - 220 -...
  • Page 221 Entrapped aquatic life in pipe Water "sloshing" in pipe around Make sure water level recedes sensor level fully, or pipe stays completely full Electromagnetic interference Find source of EMI and rectify if (EMI) causing false "flow" possible MACE XCi User Manual - 221 -...

  • Page 222: My Meter "Total" Isn't Right

    Total units are too small for quickly application units My total is wrong! Check total units in FloCom+ Total units are not what's expec- Total has "rolled over" without me realising it! MACE XCi User Manual - 222 -...

  • Page 223: My Xci Has Problems Measuring The Depth

    Depth sensor not connected Check connection inside XCi offset properly Check for damage and replace Damaged depth sensor ceramic module Depth sensor stays at full- Check for damage and replace Damaged depth sensor scale ceramic module MACE XCi User Manual - 223 -...

  • Page 224: My Xci Has Problems Measuring Velocity

    Doppler ultrasonics Integration period not long Increase " Integration period " enough to collect data Doppler sensor is covered with Check sensor for trash and clear trash MACE XCi User Manual - 224 -...
  • Page 225 Check installation orientation Sensor is installed facing down- ative stream sensor Change sensor orientation Sensor is installed facing down- stream FloCom+ Ensure velocity range set to Velocity range not set correctly recommended level MACE XCi User Manual - 225 -...

  • Page 226: My Xci Has Problems When I'm Connected To Flocom

    2. Wait 1 min. tem area 3. " Connect ". SM bus error Error on microprocessor bus Re-initialise XCi device MACE XCi User Manual - 226 -...

  • Page 227: How To Update Xci Firmware

    MACE representative. You CANNOT run this simple firmware procedure. Prior to upgrading 1. When notified, login to the MACE website,download and save the latest firmware. Ensure you know the location of the saved file. 2. “...

  • Page 228: Running The Upgrade

    NOTE: You are now ready to upgrade the firmware in the HVFlo XCi device. Running the upgrade Locate the program executable you saved “ MACE Flo3 Update XXXXXX.exe ”, double-click to “ Run ” and the " Flo Series3 Updater " will open.

  • Page 229: After The Upgrade

    5. You will be returned to the “ Flo Series3 Updater ” dialogue box. Click “ Finished ” to exit from the program. After the upgrade 1. " Connect " to the HVFlo XCi device with FloCom+. 2. Re-configure your instrument, either by " Load settings from file "...

  • Page 230: Recharging An Hvflo Xci

    XCi device. NOTE: The barrel connector for the 16-30VDC charger input is centre positive 2. Alternatively, if a DC source other than a MACE charger is used, this is terminated using the three-pin connector adjacent to the barrel connector.

  • Page 231: Battery Maintenance

    Contact your vendor for a replacement battery. NOTE: MACE recommends the main battery is replaced every 5-7 years regardless of perceived battery status to ensure system longevity Removing the old battery 1.
  • Page 232 2. Place the battery in the main enclosure and hold it in place. 3. Secure the new battery in place using the battery bracket and three screws. 4. Ensure the battery cable is guided under the bracket as shown. MACE XCi User Manual - 232 -...
  • Page 233 5. Tighten all three screws. 6. Reconnect the battery cable assembly to the backplane board. MACE XCi User Manual - 233 -...

  • Page 234: Velocity Sensor Maintenance

    MACE velocity or depth sensors. Velocity sensor testing: To perform this procedure you will need a MACE Doppler Sensor test kit (850-260) and a digital multimeter capable of reading capacitance (<2nF range) and resistance (>20M W ). Check the capacitance and resistance values according to this chart:...
  • Page 235 >20M W >8nF 1.2nF area/velocity 5.6K W 1.8nF sensor >20M W >8nF 1.8nF with replaceable 5.6K W 2.5nF ceramic >20M W >8nF 2.3nF 5.6K W 3.1nF >20M W >8nF 3.1nF 5.6K W 4.2nF MACE XCi User Manual - 235 -...

  • Page 236: How To Store The Xci When Not In Use

    How to store the XCi when not in use Although the vast majority of installed HVFlo XCi devices are left "in the field" during periods of non-use, some users choose to remove them to "overwinter". If removing the device, there are some simple steps to make sure everything will work upon the next...

  • Page 237: How To Replace The Depth Module In An Area/Velocity Sensor

    To reduce costs and downtime, MACE has developed a replaceable ceramic depth sensor, eliminating the need to replace the entire A/V sensor. It is simply a matter of unscrewing the old sensor and replacing with a new one. An “o-ring”...
  • Page 238 3. Unscrew the locking ring using the tool, and remove completely. MACE XCi User Manual - 238 -...
  • Page 239 4. Remove the damaged ceramic depth sensor. MACE XCi User Manual - 239 -...

  • Page 240: Installing The New Ceramic Depth Sensor

    Installing the new ceramic depth sensor 1. Squeeze a "pea-size" amount of o-ring grease onto your fingers, and work it into the o-ring supplied with in the replacement ceramic kit. MACE XCi User Manual - 240 -...
  • Page 241 2. Carefully position the newly greased o-ring onto the sealing surface within the area/velocity sensor. 3. Find the " locating pin " on the base of the ceramic module and the matching " aperture " within the area/velocity sensor. MACE XCi User Manual - 241 -...
  • Page 242 5. Gently start to screw the "locking ring" in by hand. Only turn it one or two turns, just enough to get the thread 'started". WARNING: Ensure the locking ring has the two "apertures" face-up. MACE XCi User Manual - 242 -...
  • Page 243 6. Position the ceramic installation tool into the locking ring using the locating pins/apertures. MACE XCi User Manual - 243 -...
  • Page 244 The locking ring should only be tightened FINGER-TIGHT. A slight compression of the o-ring should be felt. DO NOT use any tools to grip the installation tool. 8. The sensor has now been serviced and can be re-installed calibrated MACE XCi User Manual - 244 -...

  • Page 245: Maintaining The Hvflo Breather Valve

    This sensor is vented to atmospheric pressure via a vent tube inside the sensor cable. This vent passes through the HVFlo XCi specific area/velocity sensor connector and into the HVFlo XCi enclosure. Since the HVFlo XCi has a waterproof environmental rating (IP68), the enclosure is made to ®...
  • Page 246 2. Ensure you have a MACE Gore Air-vent for HVFlo kit (850-406) 3. Remove the vent nut, using a 17mm spanner, and remove the old breather completely. MACE XCi User Manual - 246 -...
  • Page 247 Only tighten enough so that the o-ring is compressed and the nut will not "fall" off. WARNING: Be careful NOT to cross-thread the nut as this WILL lead to the HVFlo not maintaining its waterproof rating. MACE XCi User Manual - 247 -...

  • Page 248: Mace Usb Cable Driver Installation

    " may not find the driver for the MACE USB cable (850- 363) when it is first plugged in. 2. The following procedure (correct in Wndows 8.1) will ensure that the MACE driver is installed: 3. Navigate to the " Device manager " in your version of Windows.
  • Page 249 6. Navigate to the MACE Website and " Run " the driver setup file 7. Upon completion the USB Serial port properties will show that the device is now installed. MACE XCi User Manual - 249 -...
  • Page 250 MACE XCi User Manual - 250 -...

  • Page 251: How To Re-Initialise An Xci

    How to re-initialise an XCi Tools required PC running latest version of FloCom+ MACE USB Communication Cable (Part No. 850-363) Phillips screwdriver (#2) 1. " Connect " to device with FloCom+and " Download data ". " Stop " device, then"...
  • Page 252 11. Re-configure device if required NOTE: Depending on the state of the device prior to re-initialisation this may/may not be necessary. If required, "Load setting" from the file you saved in Step 1 above. MACE XCi User Manual - 252 -...

  • Page 253: Mace Product Repair Procedure

    " by filling in the appropriate details in the form. 5. MACE will contact you with an RG#, This MUST be written on the outside of the shipping box and on any documentation being sent. WARNING: If products are returned to a MACE facility without an RG#, they will not be serviced until such time as the RG# Request form has been completed on the website.

  • Page 254: Mace Limited Warranty

    MACE product, even if MACE has been advised of the possibility of damages.
  • Page 255 Product or in respect of any negligent act or omission of MACE of its servants or agents, or otherwise in connection with the supply or use of the Product or its fitness for a particular purpose. In no event shall the total liability of MACE (howsoever arising) exceed the amount paid by the customer for the Product covered by this warranty.

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