Summary of Contents for ENDEAVOUR Hydralok H25BE4
- Page 1 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 USER MANUAL Swaging Machine Types H25BE4,H32BE4,H32CE4 H50BE4, H50CE4, H50CE6 Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk...
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Page 2: Table Of Contents
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Table Of Contents Table Of Contents .........................2 WARRANTY CONDITIONS .......................3 WARRANTY CONDITIONS .......................4 EC DECLARATION OF CONFORMITY ..................5 SAFETY REGULATIONS ......................6 TECHNICAL / DIMENSIONAL DATA ..................7 HANDLING/TRANSPORT......................7 PRELIMINARY CHECKS ......................7... - Page 3 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Electrical Diagram: 1 Phase.....................34 Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk...
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Page 4: Warranty Conditions
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 WARRANTY CONDITIONS Please note that all machines undergo strict testing before shipment. 1. All machines are warranted against any defects for a period of twelve (12) months starting from the date of delivery to the customer. -
Page 5: Ec Declaration Of Conformity
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 EC DECLARATION OF CONFORMITY Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk... -
Page 6: Safety Regulations
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 SAFETY REGULATIONS Always work in safe conditions and with the necessary space around the machine. Ensure that the machine is placed on a stable and appropriate working surface. -
Page 7: Technical / Dimensional Data
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 TECHNICAL / DIMENSIONAL DATA TECHNICAL/DIMENSIONAL H25BE4 H32BE4/ H50BE4/ H50C6 DATA H32CE4 H50CE4 Capacity 3/16”- 1” (4 wire) 3/16”- 11/4” 3/16”- 2” (4 3/16”- 2” (6 R9R/4SP (4 wire) -
Page 8: Routine Maintenance
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 ROUTINE MAINTENANCE Ensure that moving parts are always lightly greased. Where applicable check periodically that the limit switches and emergency controls are in good working order. At the top of the machine base, remove the oil filler cap and check that the oil level correct. Where necessary add oil (ISO 32 Hydraulic oil). - Page 9 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk...
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Page 10: Manual Swaging Procedure (Machines Without Quick Change)
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 MANUAL SWAGING PROCEDURE (Machines without Quick Change) From the main menu, press the jog wheel once to access the diameter selection option. Main Menu Set Diameter ... -
Page 11: Manual Swaging Procedure (Machines With Quick Change)
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 MANUAL SWAGING PROCEDURE (Machines with Quick Change) From the main menu, press the jog wheel to access the diameter selection option. Main Menu Set Diameter Rotate the jog wheel to select the swage size. Clockwise to increase / anticlockwise to decrease size. -
Page 12: Quick Change Tool Operating Instructions
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 QUICK CHANGE TOOL OPERATING INSTRUCTIONS * * Optional Extra Inserting dies into the machine 1. The electronic controller will automatically position the piston ready for replacement using the quick change tool. -
Page 13: Auto Mode
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 AUTO MODE * * Only available on the “C” Range. The auto mode allows the operation of the machine by means of a foot switch ( ), freeing both hands for better control of the hose. -
Page 14: Hose Counter
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Main Menu Set Diameter Main Menu Opening Time Spin the jog wheel to adjust the Opening Time in seconds and press to confirm.. Opening Time 5.00s... -
Page 15: Advanced Options
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Main Menu Swage Offset Spin the jog wheel to adjust the adjust the value of the offset; it can be a positive (rotate clockwise) or a negative value (rotate anticlockwise). i.e. if a swage size of 22.50mm is selected with an Offset of -.-0.15mm, the hose will be swaged to 22.35mm. -
Page 16: Use A Preset
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Preset Menu Save to Preset Use the jog wheel to name the preset by rotating the jog wheel to select the characters and pressing the jog wheel to accept it. i.e 1/4 R2 Preset Name? ... -
Page 17: Edit A Preset
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Main Menu Set Diameter Main Menu Preset Menu Preset Menu Use Preset Rotate the Jog wheel to select the Preset to use and press to load it. - Page 18 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Preset Menu Delete Preset Select the name of the preset and press jog wheel to delete it Preset to Delete 1/2 R2 Long press Jog wheel to go to Main Menu at any time...
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Page 19: Setup Menu
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 SETUP MENU Die Table Die sets that are supplied with a new machine are readily available to be used by the controller. When additional die sets are purchased afterwards, they need to be added to the controller and mark as “Present”;... - Page 20 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Range: Start Diameter and End Diameter Bore Size: Nominal size of the Die set. These values will be supplied when the die set is purchased. Please contact our technical support.
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Page 21: Lubrication
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Preset Name? 8 Once the full name is entered, scroll to the end to select “DONE” Preset Name? DONE After this, enter information for the Swage range covered by the die set. Please note that the range of the die is given by the minimum (start diameter) and maximum (end diameter) swage sizes that are possible with the die set. - Page 22 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 The swaging head must be lubricated at least every 350 swage cycles. To apply the grease, ensure that the machine is fully opened and disconnected from the power supply. Lubrication is easily done with a small clean brush ensuring that the inside of the swaging ring (chromed moving piston) is evenly coated with grease.
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Page 23: Quick Change (Qc) Position Adjustment
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Rotate the jog wheel to set the number of cycles until the next lubrication and press it to accept. Until Lubricate Quick Change (QC) Position Adjustment †... -
Page 24: Calibration Instructions
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Manually fit a set of dies and using the green button, fully close the machine. Take the quick change tool and locate the pin aligned of the QC switch with the top die of the machine until the tool pin touches the locating hole on the die. - Page 25 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Main Menu Setup Menu Setup Menu Calibrate You will be prompted to confirm that you want to calibrate the machine. Do this by rotating the jog wheel to “YES”...
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Page 26: Display
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Large Mandrel OK(↓) Remove the large mandrel (Red button). The controller will request the small calibration mandrel. Small Mandrel OK(↓) Place the small mandrel into the jaws and close the jaws (Green button) in similar way as the large mandrel. -
Page 27: Reset To Factory Settings
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Setup Menu Language Set Language English Reset to Factory Settings WARNING: Reset the to the factory settings will permanently delete from the memory any stored information, extra die sets, calibration or settings changed after installation. -
Page 28: Technical Information
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 TECHNICAL INFORMATION Maintenance And Service. A monthly check on the oil level should be carried out, more often for machines in regular use. The sliding surfaces of the head must be regularly lubricated with a molybdenum disulphide based grease. -
Page 29: Swaging Head Drawing (Fig 1)
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Swaging Head Drawing (Fig 1) Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk... -
Page 30: Die Chart
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Die Chart Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk... -
Page 31: Die Fitting Instructions
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Die Fitting Instructions The dies are inserted from the front of the swaging head. The die holders have a T slot with a spring loaded ball bearing to retain the die in place. Ensure that the die is fully inserted in the T... - Page 32 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 MAIN MENU Push green button to swage to set Diameter READY Rotate wheel to set diameter to swage and push SET DIAMETER to confirm Rotate wheel to adjust diameter to cater for SWAGE OFFSET spring back.
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Page 33: Electrical Diagram: 3 Phase
ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Electrical Diagram: 3 Phase Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk... - Page 34 ENDEAVOUR Int. Ltd. Tel +44 (0) 1225 446770 Fax +44 (0) 1225 446775 Electrical Diagram: 1 Phase Long press Jog wheel to go to Main Menu at any time www.endeavourinternational.ltd.uk...
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