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Related Manuals for AMP Mitre-Mite T-400
Summary of Contents for AMP Mitre-Mite T-400
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Page 2: Table Of Contents
5.7 PUTTING OUT OF COMMISSIONING Index 6 MAINTENANCE 6.1 STATE OF MAINTENANCE 6.2 MACHINE’S ISOLATION 1. GENERAL INFORMATION 6.3 PARTICULAR CAUTIONS 1.1 PRODUCER 6.4 CLEANING 1.2 WARRANTY 6.5 LUBRICATION 1.3 PRE-ARRANGEMENTS CHARGED TO THE 6.6 ORDINARY MAINTENANCE CUSTOMER 6.7 EXTRAORDINARY MAINTENANCE 2. -
Page 3: General Information
1. GENERAL INFORMATION 1.1 PRODUCER The firm Alfamacchine- ITW/AMP can boast more than 10 years of experience in the construction of Double Mitre Saws. It has acquired technological know-how, developed during years of research in strict touch with manufacturing departments and international commercialization. -
Page 4: Machine Description
The blades descent is controlled by a pneumatic system that clamps the mouldings on the working bench through a couple of cylinders. The machine is equipped with a pneumatic device that allows the blades to return upwards using low air consumption & at a quick speed. -
Page 5: Dimensions
DIMENSIONS EQUIPMENT The overall dimensions are reported on the complete drawing The following equipment refers to standard machines. of the attachment 9.2-A 2.7.1 Standard TECHNICAL DATA The machine is supplied complete with: We have indicated below the machine’s technical data and N. -
Page 6: Safety
IT is obtained by releasing the pushbuttons on the bed of the saw. (uncontrolled stop) STOP CATEGORY 1 Controlled stop by disconnecting the air & electric service to the machine SAFE WORKING PROCEDURES The machine is projected and realized to eliminate any risk connected with its use. -
Page 7: Installation
4. INSTALLATION 4.1 SHIPPING AND HANDLING The shipment must be performed by qualified technical staff. The machine has to be shipped in a safe way to avoid any damage to its parts. All the protections, guard devices and doors must be properly closed and clamped. The machine has to be shipped like positioned for installation. -
Page 8: Preliminary Arrangements
PRELIMINARY ARRANGEMENTS To install the machine it is necessary to prepare a working area adequate to the machine’s dimensions, lifting devices chosen and length of mouldings to be used. Fig. 4.3 A - minimum distances (expressed in mm) for installation A= Container of pieces to be worked B= Container of worked pieces... -
Page 9: Assembly
ASSEMBLY The machine assembly is assembled by the customer following the instructions listed below: • Remove by using a lever (ex: a big screwdriver) the nails fastening the crate to the pallet: at this point the crate can be lifted off of the saw. -
Page 10: Connections
CONNECTIONS To avoid any problem during the machine’s setup, it is suggested to follow what is described below. 4.6.1 Pneumatic connection On the machine’s left side, are located the padlockable lubricator- filter (B), the pressure regulator of the clamp cylinders (C) and the flow adjuster to increase or reduce the speed of blades descent. -
Page 11: Electric Connection
• The laws and the technical norms in force in the place and at the moment of installation. • The data described on the main power lockout switch & motors. • Connect the machine to the electric network & make sure that it is properly grounded. The power supply must have the following requisitions: •... -
Page 12: Preliminary Controls
• Put the main switch on position 1, by turning it clockwise. • In the same way, turn the on/off clamp switch, placed under the main switch, on position 1. • Press the two pushbuttons simultaneously, located on the working bench to raise the blades & clamps. ADJUSTMENTS... -
Page 13: Vertical Clamp Adjustment
The machine is shipped already preset. When it is necessary to make this type of adjustment, it must be performed by a qualified technician that have been properly trained by AMP or their local distributor. In case this rule is not obeyed, you lose your warranty Immediatly, and Alfamacchine and AMP decline any responsability for damages eventually caused. -
Page 14: Blade Positioning
4) Tighten the screw D2 a quarter turn (max) or according to how much you think it is necessary 5) Tighten nut E2. 6) Clamp the screw C1. Check, using a comparator, if the blade has reached the desired angle. Tighten nuts A1, A2, A3; otherwise repeat the operations from point 1 to point 5. - Page 15 In case of difficulties consult your distributor or ITW/AMP NOTE: If it is possible, avoid adjusting the cutting angle on the right blade. We suggest that you always adjust the left blade first to obtain your cutting angles.
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Page 16: Blade Replacement
Figure 4.8.4.4.A-Blade Replacement IDLE TESTING After supplying the machine with it’s electric and pneumatic source, turn the main switch to position “1”, & press the green button to start the motors (ref. A Figure 5.1 A) • Press the two pushbuttons simultaneously to lower the blades and keep them pressed until the blades are completely down, •... -
Page 17: Working
5. WORKING CONTROL PANEL The machine operating control buttons are: A= Run/Stop control B= Main Switch C= Emergency Control They are placed on the front side under the working bench (Run and Stop “A”); the Main Switch “B” is located on machine’s right side. -
Page 18: Machine's Commissioning
MACHINE’S COMMISSIONING To supply the machine pneumatically, connect the air line to the fitting on the filter-lubricator as indicated in (B) in figure 5.2.A . To turn the electric power on, put the Main Switch (located on machine right side) to position “1”. Verify that the emergency button is not activated and, then, press the green motor start button. -
Page 19: Ways Of Working
5.1. PUTTING OUT OF COMMISSIONING During the inactivity periods, it is necessary to lockout the electric & pneumatic sources. 1) Open and padlock the electric cut-out switch (see the figure 5.7A) 2) Open and padlock the pneumatic cut-out switch B (see the figure 5.7 B) -
Page 20: Maintenance
The above operations, even if very simple, must be executed by a qualified staff. The scheduled ordinary maintenance, includes inspections, checks and interventions that help to prevent downtime & keep the machine running in optimal condition: •... -
Page 21: Extraordinary Maintenance
Isolation for maintenance b)verify fuses connection (every 12 months) Motors stop a) verify that the emergency stop & motor a) Isolation for maintenance stop button works every month (*) Use oil type ENERGOL HP 10. Do not use oil for engines, brake fluid, gas oil or other products to avoid irrevocable damages to the gaskets. -
Page 22: Diagnostics
For any information regarding Use, Maintenance, Installation, etc.. we remain at your disposal. The Customer has to clearly ask the questions they need answers to & can send us by fax a detailed description of troubles met. For eventual explanations we request that you thoroughly read this handbook. -
Page 23: Spare Parts
We remind you that only a qualified technician can repair the machine. Thus, we suggest the intervention of your local distributor or ITW/AMP for Technical Assistance. We/They have the qualified staff, proper equipment, tools, and only uses original spare parts. -
Page 24: Attachments
9.ATTACHMENTS DECLARATIONS SCHEMES You can find here attached the following schemes: • (A) Machine overall dimensions • (B) Mechanic Schemes (C) Electric Scheme (D) Pneumatic Scheme... - Page 25 ATTACHMENT A - MACHINE OVERALL DIMENSIONS...
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