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PortaCo DI-05-76-O Operation Manual

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IMPACT DRILL DI-05-76-O
ORIGINAL OPERATION MANUAL

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Summary of Contents for PortaCo DI-05-76-O

  • Page 1 IMPACT DRILL DI-05-76-O ORIGINAL OPERATION MANUAL...
  • Page 2 Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Change overview Auditing Date Comment, including chapter changed by 11-26-2018 Creation Jesse Bunn...

  • Page 3: Table Of Contents

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 1 About this manual ..............................5 2 General ................................. 6 General information................................6 Designated use ..................................6 Unintended use ..................................6 Environment requirements ..............................6 2.4.1 Operating requirements ............................6 2.4.2 Emissions .................................. 6 3 Safety ..................................
  • Page 4 Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 7 Maintenance ................................25 Change of hydraulic fluid ..............................25 8 Troubleshooting ..............................26 General information for troubleshooting and repairs ......................26 Troubleshooting and repairs ..............................26 9 Shutdown and re-commissioning .........................28 10 Storage .................................28 11 Dismantling and disposal .............................28 Publisher: PortaCo Inc.

  • Page 5: About This Manual

    ORIGINAL OPERATION MANUAL 1 About this manual This document is the original operation manual for the Impact Drill DI-05-76-O of PortaCo Inc., 1805 2nd Ave N, Moorhead, MN 56560 The operation manual is intended to enable the operator to safely operate the system as intended and warn them of foreseeable misuse.

  • Page 6: General

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 2 General This chapter contains basic information about the machine and is intended to provide an initial overview. 2.1 General information The Impact Drills are designed for numerous maintenance functions in the utility, municipal, and construction fields.
  • Page 7 Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Other emissions do not occur during regular device operation. In the event of damage, hydraulic fluid may leak. Should this be the case, eliminate the leak and remove any fluid which has leaked with the intended binders.

  • Page 8: Safety

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 3 Safety 3.1 Basics The machine corresponds to the generally recognized standards of technology and practice. Nevertheless, knowledge of the residual risks as well as general knowledge of the device is required to ensure safe and accident-free work.

  • Page 9: Important Safety Information

    Please pay particular attention to this chapter to avoid accidents! PortaCo Inc. is not liable for injury to persons or property which results from misuse of the machine. DANGER There is a danger of crushing in the area where the tool is working.
  • Page 10 Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL DANGER The bursting of hydraulic components and uncontrolled whipping of the hydraulic hoses is possible. Only use the machine within the prescribed limits. Before disconnecting the hydraulic couplings, make sure that the pressure is relieved.
  • Page 11 Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL WARNING In case of leakage, there is a risk of slipping on the oil film. Remove spilled hydraulic oil with the prescribed absorbent material. Put on S3 safety shoes. WARNING Improper maintenance or maintenance not carried out on time may result in damage to the machine or injury to persons.
  • Page 12 Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL CAUTION Noise emissions occur during operation of the hydraulic unit. Wear ear protection Switch the device off if unusual noises occur CAUTION High noise pollution occurs during operation as a result of the striking mechanism.

  • Page 13: Qualification Of The Operating And Maintenance Personnel

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 3.3 Qualification of the operating and maintenance personnel The intended circle of users for the machine includes the operators and maintenance personnel. Anyone who carries out work on the device must be familiar with the functions and dangers of the machine. Introduction to the machine is to be documented in writing.

  • Page 14: Safety Signs

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 3.5 Safety signs Safety sign Meaning Mandatory sign “Wear hearing protection”: indicates that while working with the machine hearing protection must be worn by all persons near to the machine. Mandatory sign “Wear safety glasses”: indicates that while working the machine safety glasses must be worn by the operator.

  • Page 15: Design And Function

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Design and function [KE/G1] 4.1 Design Figure 1. Overall design Description 7/16 Hex quick chuck Rotation direction selector On/off lever Port, “IN” pressure Port, “OUT” return 4.2 Specification Criteria Value Length 230 mm / 9.0 inch Width 95 mm / 3.75 inch...

  • Page 16: Supply, Interfaces And Connections

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Criteria Value Viscosity (at 10 °C) 95 cSt Viscosity (at 38 °C) 27-42 cSt Viscosity (at 60 °C) 16,5 cSt Pour point -10 °C Viscosity index (ASTM-D2220) min. 140 Flash point (ASTM-D92) min. 171 °C Pump wear test (ASTM-D2882) max.

  • Page 17: Function

    The PortaCo, Inc. Impact Drill operates by automatically supplying fluid in such a way that it turns the drive shaft of the assembly. As the trigger is depressed, it moves the spool to close off the flow of oil to the return port and directs the flow of oil through the tool circuit.

  • Page 18: Transport, Assembly And Dismantling

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 5 Transport, assembly and dismantling The machine must be disconnected from the hydraulic unit for transport. For this purpose, the hydraulic unit must be switched off and the system depressurized. After that the hydraulic hose couplings can be detached. Then the machine can be transported fully assembled without being taken apart.

  • Page 19: Testing Procedure

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 6.1.1 Testing procedure WARNING Never stick foreign objects, fingers, or other extremities into moving mechanisms. Failure to follow these instructions may lead to severe personal injury or tool damage. Before operating the Impact Drill it is important to inspect the trigger linkage mechanism for obstructions. Make sure all drill bits or sockets are securely mounted.

  • Page 20: Specification Of The Hydraulic System

    Warm the hydraulic fluid if necessary. The temperature of the hydraulic fluid must be limited to 60 °C (140°F). We recommend the use of the hydraulic units D-23, E-15, G-18, G-21, G-23 or G-31 from PortaCo Inc. Hose requirements It is not often necessary or advisable to use long hoses.

  • Page 21: Power Source Specifications

    SAE 100R7-16 Table 6 Hydraulic hose recommendation 6.2 Power source specifications PortaCo, Inc. manufactures a wide range of hydraulic power units. Contact PortaCo, for a unit that meets all your needs. Operating Pressure Setting at tool - 2000psi (13.8 MPa) Back Pressure - 200psi (1.38 MPa) maximum...

  • Page 22: Tool Connecting Procedures

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 6.3 Tool Connecting Procedures Stop the engine before connecting the tool and, or hoses to the off power unit, and when switching hoses or tools. Turn the hydraulic on/off valve to the off position before starting the engine. Make sure all hoses are connected for correct flow direction to and from the tool being used.

  • Page 23: Tool Attachment Installation And Removal

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL 6.5 Tool attachment installation and removal Bit may fail during use, potentially causing severe personal injury. Some impact bits with a long spiral or wide flute spacing may not be acceptable for use with this tool. Drill test holes to determine if bit whips, bends under side-load or lunges forward at breakthrough.

  • Page 24: Disconnecting Hoses

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Never change spool direction while the tool is operating. Shifting the spool while the tool is operating may cause internal tool damage. Always allow the tool to come to a complete stop before changing direction.

  • Page 25: Maintenance

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Maintenance Proper, on schedule maintenance increases the service life of the machine, ensures availability and helps prevent unwanted standstill. The components of the machine are subject to different maintenance intervals depending on the use. The maintenance intervals must be determined by the system operator as part of the hazard evaluation and risk assessment.

  • Page 26: Troubleshooting

    Repairs to the machine may only be carried out by the PortaCo Inc. or personnel who have been specially instructed. Additionally, work on electrical system parts may only be made by electrical specialists.
  • Page 27 Inappropriate hydraulic system or does not operate. open-center or closed-center Table 7: Troubleshooting * Contact PortaCo for service and maintenance. After reviewing trouble shooting chart and still unable to determine the problem call the service department at PortaCo Inc. (218-236-0223) for advice...

  • Page 28: Shutdown And Re-Commissioning

    Impact Drill DI-05-76-O ORIGINAL OPERATION MANUAL Shutdown and re-commissioning The machine can be shut down for a usual maintenance period without any additional risks. No special maintenance or conservation work is necessary. After a shutdown, a visual inspection must be carried out before a restart.

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