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JEANTIL PR 2000 R GT Instruction Manual

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INSTRUCTION MANUAL
PLEASE READ CAREFULLY AND UNDERSTAND BEFORE USING THE
Mounted straw blower
Semi-trailer straw blower
Spares shop Tel: 00 33 (0)2.99.64.04.02
07/2006
EQUIPMENT
JEANTIL
Rue de la Tertrais
ZI La Hautière BP1
35590 L'HERMITAGE France
Tel: 00 33 (0)2.99.64.04.04
Fax: 00 33 (0)2.99.64.19.56
PR 2000 R
PR 2000 R GT
3-Point linkage
PR 2000 R
PR 2000 R GT
Rigid axle
1

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Summary of Contents for JEANTIL PR 2000 R GT

  • Page 1 INSTRUCTION MANUAL 07/2006 PLEASE READ CAREFULLY AND UNDERSTAND BEFORE USING THE EQUIPMENT Mounted straw blower PR 2000 R PR 2000 R GT 3-Point linkage Semi-trailer straw blower PR 2000 R PR 2000 R GT Rigid axle JEANTIL Rue de la Tertrais ZI La Hautière BP1...

  • Page 2: Aim Of The Instruction Manual

    E-mail: jeantil@jeantil.com –internet Site: www.jeantil.com 1. Aim of the Instruction Manual a) General This manual concerns all users of the equipment and anyone tasked with assembling, installing, operating, adjusting, servicing, repairing or transporting the equipment and its accessories. It contains practical information for the correct and safe operation, handling, adjusting and maintenance of your equipment.
  • Page 3 Te manufacturer: JEANTIL Rue de la Tertrais ZI de La Hautière 35590 L’HERMITAGE – France DECLARES THAT THE EQUIPMENT manufactured by JEANTIL as designated below: PR 2000 R PR 2000 R GT SERIAL N°: ……………...

  • Page 4: Table Of Contents

    2. Contents 1. Aim of the Instruction Manual a. General b. Warning symbols c. Retention d. Contact details (S.A.V.) e. Statement of compliance with the “Equipment” directive Contents 3. Equipment identification 4. Standard operating conditions a. Applications of the equipment b.
  • Page 5 1- Hydraulic flow divider for tractor flow rates exceeding 45 l / min. p.32 2- 1 m door extension p.32 3- Semi-trailer kit (axle-wheels + drawbar) p.32 12. Cleaning p.33 13. List of technical documents p.34 I. Supplier spare parts p.34 II. JEANTIL spare parts p.34...

  • Page 6: Equipment Identification

    3. Equipment identification 35590 L'HERMITAGE - FRANCE P.T.A.C. Type Anneau N° de Masses Essieu 1 série maximales Essieu 2 admissibles Année de construction Essieu 3 Réceptionné Ref: 892 770 Manufacturer’s plate to EC standards. Never remove the manufacturer’s plate and the EC marking fixed to the equipment.

  • Page 7: Standard Operating Conditions

    4. Standard operating conditions a) Applications of the equipment: This equipment is intended exclusively for use in agricultural work off the public highway, i.e.: loading, shredding, distributing products such as straw, silage, hay, wrapped silage in the form of round or square bales, wrapped blocks of 0.30m short straw silage.

  • Page 8: Manufacturer's And User's Responsibilities

    e) Manufacturer’s and user’s responsibilities Follow all advice contained in this manual concerning levels of knowledge, installation procedures, operation, adjustment, maintenance and repair. Only use spare parts and accessories that comply with the manufacturer’s recommendations. Do not carry out any modifications yourself and do not allow others to modify your equipment and its accessories (mechanical, electrical, hydraulic or pneumatic characteristics) without requesting prior written approval from the manufacturer.
  • Page 9 TOWING YOKE on tractor coupling bar (check that the coupling bar will support FA 2. Schéma de préhension et d’arrimage MAX) FA MAX = Max force on drawbar eye (daN) TYPE PR 2000 R PR 2000 R GT Capacity Maximum mulching range B: Overall length 2.70m 2.70m...
  • Page 10 2 Lifting and tie down diagram: Mounted C of G Semi-trailer C of G ISO 3767-1 standard lifting point, symbol 7.29. ISO 3767-1 standard attachment point, symbol 7.34.

  • Page 11: General Safety Rules

    6. General safety rules 1) General 1. Never forget that knowledge, awareness and caution are the best way to ensure your safety. 2. Regulations and rules relating to accident prevention, health and safety at work, and the operation of vehicles on the public highway must be observed at all times. 3.

  • Page 12: Warnings/Labels

    2) Warnings/Labels 1. Warnings and labels fixed to the equipment provide information about safety measures to be taken that will contribute to the avoidance of accidents. 2. Make sure that these warnings and labels remain clean and legible. If they are damaged, ask for new labels from the manufacturer (or agent).
  • Page 13 Placed to the rear R and L on the sides of the body, and on the forward face of the equipment Ref: 892 453 Placed low down R and L on the sides of the body Ref: 892 229 Placed on the metal casing of the drive shaft Ref: 892 219 Spreading...
  • Page 14 Lubrication chart Ref: 892 652 Placed close the components to be greased See diagram Actuator upper spindle Shredder greaser bearing greaser Rotating chute Actuator greaser upper spindle greaser Gearbox output shaft greaser Feed conveyor shaft bearing greaser Shredder bearing greaser The shredder drive chain is splash lubricated from an oil bath inside its protective casing.
  • Page 15 Operating stickers (depending on equipment and options) placed on the electrical control unit, located on the forward face of the unit: Standard Electrical regulator Electrical distributor Standard Electrical regulator Electrical distributor...

  • Page 16: Coupling

    3) Coupling 1. See chapter 5, Technical characteristics, page 8. 2. Attaching the unit to the tractor must only be carried out using the tractor’s rear coupling points provided for this purpose. 3. Check compatibility of the unit with the tractor (minimum engine power, type of coupling, tractor PTO characteristics, etc.).

  • Page 17: Clogging (Or Blockage Of The Equipment)

    5) Clogging (or blockage of the equipment) If the chute or turbine become blocked: 1. Declutch the tractor PTO. 2. Raise the chute to maximum. 3. Operate the feed conveyor in reverse to clear the inlet to the shredder and turbine. 4.

  • Page 18: B / Welding Operations

    Before any servicing or repair: 5. Check the stability of the unit and its components. 6. Lower the unit to the ground. 7. Fit any stability devices provided (stand etc). 8. Check that all moving parts are stopped. 9. Declutch the tractor PTO. 10.

  • Page 19: E / Hydraulic Servicing

    6. e / Hydraulic servicing: 1. Select all hydraulic spool valves to neutral (rest). 2. Stop the engine and remove the starter key. 3. Before working on the hydraulic system, check that the installation is not pressurised. 4. Eliminate pressure before disconnecting hydraulic lines. 5.

  • Page 20: Fitting And Installation

    8. Fitting and Installation Linkage with the tractor 1 - COUPLING 1. See page 8 technical characteristics / and page 20 coupling. 2. Read the warning notice on page 12: Ref: 892 640. 3. Couple the ring on the drawbar of the straw blower to the attachment point or axle hook on the rear of the tractor.

  • Page 21: 4- Electrical

    4. Unit directly controlled directly from the tractor. Connect the equipment’s hydraulic hoses to the tractor’s two double-action hydraulic spool valves with the feed conveyor connected to the tractor’s priority regulated supply. Unit with spool valve. The spool valves are fitted with a pressure limiting valve set at 180 bars. 5.

  • Page 22: Adjustments And Maintenance

    9. Adjustment and maintenance 1- 3-POINT ATTACHMENT upper point Tractor traction Tractor thrust bar 2 lower points 1. Lateral movement of the 2 lower thrust bars of the tractor attachment must be limited by the tractor’s 2 stabiliser bars. 2. The tractor’s adjustable traction bar, connected to the 3 upper point on the tractor, must be adjusted so that in the upper position, the straw blower is horizontal and in the lower position the blower rests on the ground.

  • Page 23: 3-Universal Chute

    3-UNIVERSAL CHUTE Upper and lower position of the chute Hinged hood Upper position Adjusting 910 / 915 mm 1. The straw blower is delivered ex- factory with the hinged hood set to the upper position. Lower 2. Adjustment is achieved using the position adjusting rod in steps to left or right using a 21 mm open-ended spanner.

  • Page 24: 4-Shredder

    4-SHREDDER 4 adjustment teeth for the shredder, seen from inside the body looking forwards. Mount for Attachment and adjustment bolt adjustment teeth HOPPER HOTTE Adjustment teeth SHREDDER 10 mm The straw blowers are delivered with 4 adjustment teeth bolted in upper position 1, corresponding to the holes at the base of the adjustment teeth Position 1 = mulching and wrapped bales (standard products).

  • Page 25: 6-Shredder Safety Bolts

    6-SHREDDER SAFETY BOLTS Filler point 1 HM10x80 screw + HM10 Nut Chain casing 16 tooth Important pinion operating clearance 10 mm minimum Drain plug 3 HM6x40 shear screws + 3 nylstop lock nuts 1. 3 partially threaded galvanised HM6x40 shear screws (cylindrical section under head 22 mm ±1) 80 kg/mm²...

  • Page 26: 8-Lubrication

    6. Use a 24 mm angled socket spanner to turn the screw on the end of the 16-tooth pinion to line up the 3 holes in the pinion with the 3 corresponding holes in its hub located behind. 7. Clear any screw debris from the 3 holes and collect all this debris. 8.

  • Page 27: 11- Hydraulic Hoses

    10 - GEAR BOX Makes - Comer: 5 litres SAE 90 EP oil. Change yearly. - GB: 6.65 litres SAE 90 EP oil. Change yearly. 11 - HYDRAULIC HOSES 1. See page 17 Section: Maintenance and repair. 2. Once a week check the condition of the hydraulic hoses, especially sections in contact with the equipment.
  • Page 28 5. Cut and remove the strings or net. 6. If the bale is of small diameter, and located against a wall, partition or stack, climb into the cab and reverse the tractor so that the door slides under the bale. Cut and remove all the string or net using a knife and protective gloves.

  • Page 29: 2- Mulching

    5. Cut and remove the strings or net. 6. If the bale is of small diameter, and located against a wall, partition or stack, climb into the cab and reverse the tractor so that the door slides under the bale. Cut and remove all the string or net using a knife and protective gloves.
  • Page 30 6. Progressively accelerate the turbine to 540 rpm; wait a few seconds for the spray chute to empty, and then start the feed conveyor at its minimum speed. 7. Adjust the feed conveyor to maximum so that the bale rotates continuously on the feed conveyor, and depending on the rate of feed of straw into the chute.
  • Page 31 7. Progressively accelerate the turbine to 540 rpm; wait a few seconds for the spray chute to empty, and then start the feed conveyor at its minimum speed. 8. If possible slowly increase feed conveyor speed while checking that the straw folds do not rise above the shredder hopper;...

  • Page 32: Additional Equipment Information

    8. Then adjust the feed conveyor speed so that the bale rotates continuously on the feed conveyor, and depending on the rate of feed of silage into the chute. a. Note: b. If the blower unit is not fitted with a fluid flow regulator, feed conveyor speed adjustment is achieved using the tractor’s hydraulic spool valve or the pump regulator if fitted.

  • Page 33: Cleaning

    3 Semi-trailer kit (wheel-axle + drawbar) Drawbar eye dia. 50 mm ISO 5692 / DIN 9678 On axle hook or tractor strong point TOWING YOKE on tractor coupling bar (check that the coupling bar will support FA MAX). 12. Cleaning Cleaning method: 1.

  • Page 34: List Of Technical Documents

    - 902 002-1-A Two-speed gearbox with side output COMER N 814184. - 902 124-1-A Two-speed gearbox with side output GB N° 814199. II. JEANTIL spare parts. - 902 119-1-A Double bottom PR 2000. - 902 120-1-A Exploded view of gearbox output shaft PR 2000.

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Pr 2000 r

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