Table of Contents
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Table of Contents
Summary of Contents for KART WULKAN 360HP
- Page 1 WHEEL WASHER TYPE WULKAN 360HP USER MANUAL KART KART P.P.U.H. Bychowska 22; 04-523 Warszawa ul. Bychowska 22; 04-523 Warsaw; POLAND Tel.: 22 812 55 05; Fax: 22 812 54 04 Tel. no.: +48 22 812 55 05; Fax: +48 22 812 54 04 info@kart.pl...
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Page 2: General Information
GENERAL INFORMATION The washer can only be transported according to instructions specified in this manual. Prior to connecting the washer, read this manual carefully. The washer should be positioned, prepared for operation and installed according to guidelines given in this manual. -
Page 3: Purpose And Application
PURPOSE AND APPLICATION The washer is designed for washing complete car wheels, consisting of the wheel rim and tyre. All other use of the washer, e.g. washing the bare rim or tyre is not allowed and may cause damage to the washer. - Page 4 DESIGN OF THE WASHER Washing medium level indicator Indicator of the granulate level in the basket WULKAN TURBO / water proportion...
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Page 5: Technical Data
NUMER OF ASSEMBLY NAME OF ASSEMBLY NUMBER OF SUB-ASSEMBLY NAME OF SUB-ASSEMBLY NUMBER OF PART NAME OF PART 002-01 PUMP MOTOR 002-03 COMPLETE PUMP 003-01 WHEEL DRIVE MOTOR 003-08 DRIVING SHAFT 003-09 SUPPORTING SHAFT SET OF STABILISING ROLLERS WASHING UNIT... -
Page 6: Standard Equipment
Due to diverse weights and diameters, the pieces distribute uniformly in water in the form of a suspension. The mixture was developed by the KART Company based on many years of experience and tests and ensures the best washing effect without damaging the wheel rim. The quantity of granulate delivered with the washer as a standard equipment is enough to wash about 10000 wheels. -
Page 7: Positioning The Washer
WULKAN TURBO WASHING CONCENTRATE It is the non-foaming, biodegradable washing agent specially designed and manufactured for the KART Company and used for improving the quality of washing operation. Apart from the components that dissolve various types of dirt and grease deposited on the tyre and rim, the concentrate also contains the agent used for dishwashing machines;... - Page 8 The washer is designed for being connected to source of compressed air with the pressure of 8-12 bar. Prior to connecting the washer to a compressed air supply, install the air preparation unit near the washer. The compressed air connecting installation should be exclusively made of special plastic tubing designed for compressed air.
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Page 9: Control Unit
CONTROL UNIT NOTE: DO NOT USE DEVICES SUCH AS A MOBILE PHONE WHICH MAY DISTURB THE OPERATION OF THE CONTROLLER, IN THE VICINITY OF WASHER. The above controller is designed for controlling the washing processes. The controller is equipped with an alphanumeric... - Page 10 The controller is equipped with a real time clock. This clock allows turning the heating on, on selected weekdays. It is possible to modify duration of every single washing programme, set the current time, program the timer which turns the heating on, set the counter of washing processes, manually switch the heating on and off, and to select the language of messages appearing on the display.
- Page 11 PNEUMATIC WHEEL STABILISATION SYSTEM - PRINCIPLE OF OPERATION The pneumatic wheel stabilisation unit consists of the stabilising (thrust) roller mounted in rotary manner in the metal frame connected to the piston rod of the D32 cylinder. The actuator is controlled by two-position valve equipped with the knob on the housing.
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Page 12: Start-Up And Operation
START-UP AND OPERATION Before starting the washer check all electrical and compressed air connections. Prior to delivery to the customer, every new washer performs a trial washing cycle in the factory in order to check if the machine operates properly and clean it and its components from possible contaminations deposited during the production process. -
Page 13: Cleaning The Washer
Position 135 - 280 Position 280 - 360 10. Depending on the degree of wheel contamination, press the suitable washing time pushbutton. The washer is has three washing times pre-programmed in the factory, i.e.: 1 (20 seconds), 2 (40 seconds), and 3 (60 seconds), and the 15-second drying time. - Page 14 It is recommended to clean the washer on regular basis; such cleaning should consist in daily inspection of washer and removing dirt from the sedimentation tank located in the front part of washer. Due to special design of the sedimentation tray bottom, which is inclined towards the front of washer, the natural sedimentation process causes dirt to accumulate on the bottom in the front part of tank.
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Page 15: Inspection And Maintenance
INSPECTION AND MAINTENANCE To ensure full availability of the washer and to extend its lifetime, it is necessary to perform maintenance operations in regular intervals and immediately report and repair all malfunctions, defects and damages. During replacement of water, washing and cleaning of washer, i.e. during the so-called maintenance shutdown, remove side cover of control chamber and check if all cable connections of electrical components are properly tightened. - Page 16 REPAIRS The person who operates the washer should immediately report all malfunctions, defects and damages that are found during machine operation. The washer can be repaired only by manufacturer’s personnel or by the authorised person trained by the manufacturer. Moreover, the person who repairs the washer must have all required qualifications and skills.
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Page 17: Warranty Terms
The list of spare parts for individual units can be found at the end of this manual. If it is found that a part must be replaced or a repair performed, please contact the manufacturer - KART, Bychowska 22; 04-523 Warsaw, Poland, Tel. no.: +48 22 812-55-05; Fax: +48 22 812-55-05; e-mail: info@kart.pl or with the...
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