Esmach SPI 30 Instructions For Use And Maintenance Manual
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Esmach SPI 30 Instructions For Use And Maintenance Manual

Automatic spiral mixer with fixed bowl
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IMPASTATRICE AUTOMATICA A SPIRALE A VASCA FISSA
AUTOMATIC SPIRAL MIXER WITH FIXED BOWL
PETRIN AUTOMATIQUE SPIRALE ET CUVE FIXE
I
30-200
Istruzioni
uso e manutenzione
Instructions for use and maintenance
Notice d'utilisation et entretien
Codice/code 876568 rev. 02
Settembre 2013

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  • Page 1 IMPASTATRICE AUTOMATICA A SPIRALE A VASCA FISSA AUTOMATIC SPIRAL MIXER WITH FIXED BOWL PETRIN AUTOMATIQUE SPIRALE ET CUVE FIXE 30-200 Istruzioni uso e manutenzione Instructions for use and maintenance Notice d’utilisation et entretien Codice/code 876568 rev. 02 Settembre 2013...

  • Page 2: Table Of Contents

    5.2 HAZARDS, SAFETY DEVICES AND RESIDUAL RISKS ........................113 5.2.1 TYPICAL MACHINE HAZARDS ..............................113 5.2.2 MACHINE SAFETY EQUIPMENTS ............................114 5.2.3 SAFETY EQUIPMENT EFFICIENCY CONTROLS ........................115 5.2.4 RESIDUAL RISKS ..................................116 5.2.5 ELECTRICAL RESIDUAL RISKS ............................. 116 service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 3 SPI 30-200 F Instructions for use and maintenance 5.2.6 MACHINE NOISE INFORMATION ............................117 SAFETY AND WARNING SIGNS .............................. 117 Scrapping ....................................... 118 LIST OF COMPONENTS ................................119 - WIRING DIAGRAM ENCLOSURE : INDEX OF THE PICTURES Picture 1 – Main parts of the machine ...................... 74 Picture 29 - E Version: Control Panels and Control Devices ..............

  • Page 4: Abstract Of Ce Declaration Of Conformity

    - Directive 2006/95/CE ( European Parlament and Council - 12 December 2006) - Directive 2004/108/CE ( European Parlament and Council - 15 December 2004 ) Authorized representative, responsible for the technical documents and company official position at Esmach S.p.A.: Luciano Delpozzo (CEO) Place of issue of CE Declaration of Conformity: same address of the declaring Company service@esmach.com...

  • Page 5: Introduction

    In case of loss or deterioration, contact immediately Esmach S.p.A. to get a new copy, in specifying all identification plate data of the machine ( year of construction, model, registration no. etc)

  • Page 6: Instructions And General Warnings

    (Directive 2006/42/CE among the ones) and declare the conformity of the whole to the regulations of the same. - use spare parts only, if deemed as necessary and purchase them from Esmach S.p.A.; this latter – in case of non-original spare sparts usage- declines any responsibility for damage to people, animals or things which may arising from this.

  • Page 7: Main Cases For Which The Company Declines Any Responsibility

    MAIN CASES FOR WHICH THE COMPANY DECLINES ANY RESPONSIBILITY Esmach S.p.A. declines any responsibility for any damage caused to people, animals, things and missing production as well, which may arise, directly or indirectly, from: • Non-conforming use to the destination for use or different from the one described in this manual •...

  • Page 8: Machine Technical Specifications

    Any other different use is to be considered uncorrect , non-conforming, not in compliance with the Manufacturer’s instructions and, for this reason, dangerous for the safety and the health of people, animals and things. service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 9: Picture 1 – Main Parts Of The Machine

    - with reverse controls for the bowl rotation direction ( Mod. no. SPI 60-80-100-130-160-200 only ) - without reverse controls for the bowl rotation direction ( Mod. no. SPI 30-45 only ) The machine can be delivered equipped with the following devices s (options):...

  • Page 10: Control Devices And Adjustment

    (19) Mixture temperature display (for machine with the measurement system concerned only; see the end of par. 2.1.) (20) operation mode led ( blue) led; see ( 11) WATER DISPENSER service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 11 SPI 30-200 F Instructions for use and maintenance Picture 2 - E Version: Control Panels and Control Devices M Version (ELECTRO-MECHANICAL CONTROLS ) With reference to Picture 3, the control devices, besides the main power switch Ref. 18 – Picture 4, are :...

  • Page 12: Main Power Switch

    English SPI 30-45 Picture 3 – M Version: Control Panels and Control Devices MAIN POWER SWITCH Each machine is equipped with a main power switch as per position shown in Picture 4. lever Lock hole Picture 4 – Main Power Switch service@esmach.com...

  • Page 13: Main Technical Features

    SPI 30-200 F Instructions for use and maintenance MAIN TECHNICAL FEATURES Picture 5 – Machine Dimensions p. 78 Esmach S.p.A. Grisignano di Zocco (VI) - I...
  • Page 14 (b) same motor both for spiral arm and bowl (c) these values represent the most frequent case; should voltage and/or frequency and/or no. of phases be different, the specifications shown on the identification plate will be valid only ( see par. 2.5) service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 15: Identification Plate

    SPI 30-200 F Instructions for use and maintenance IDENTIFICATION PLATE The plate, on which the following CE mark, manufactures’s specifications, number of registration, year of construction, weight, electrical data are indelebile reported, is stable fixed on the machine as shown in Picture 6.

  • Page 16: Picture 7 – Pallet Or Cage Lifting Up And Handling By Means Of A Fork Lift Truck

    ; when the eyebolt is out from the head of the base, hold the belt horizontal ( in plane) and introduce it between the flour guard and the head of the base (Picture A) service@esmach.com phone +39 0444 419762...

  • Page 17: Picture 9 – Maschine Lifting Up By Means Of A Lifting Belt

    SPI 30-200 F Instructions for use and maintenance - lower the bowl cover ( Picture B) - connect the end extremities of the lifting belt to the lifting device (Picture C); with the lifting belt centered between the spiral arm and the column of the base (elements, not allowing the side motion of the belt), the load results to be well balanced.

  • Page 18: 3.2.1 Electrical Connection

    Adhesive label showing Voltage, Frequency and no. of Phases Electrical Connection Plug Power Supply Cable Picture 11 - Power Supply Cable with Plug service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 19: Hydraulic Connection (For Machine Equipped With "Water Dispenser" System Only)

    SPI 30-200 F Instructions for use and maintenance 3.2.2 HYDRAULIC CONNECTION (for machine equipped with “water dispenser” system only) Picture 12 – Hydraulic System on Machine Board (option) p. 84 Esmach S.p.A. Grisignano di Zocco (VI) - I...

  • Page 20: Operating And Use

    It is responsibility of the company employer to identify further IPD to wear for different purposes, as for ex. to preserve the hygiene of the food ingredients. service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 21 SPI 30-200 F Instructions for use and maintenance 5. During any cleaning operations, wear reinforced toe shoes, water-proof gloves and dust-proof protection mask, as above described. 6.The machines equipped with a bowl grid cover are conceived and developed in such a way that at the...

  • Page 22: Machine Start-Up

    (15) is pressed again, they re-start to count from the point it had been interrupted. To set both timers to zero, press the button (16) twice; the displays (2) and (5) shall indicate “000” and “000”. service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 23: Automatic" Operating Mode

    Through the selector (13) it is possible to reverse the rotation direction of the bowl or to stop it ( for all models, except for SPI 30 and SPI 45) 3.3.4 “...

  • Page 24: E" Version Machine: Working Cycle Programming And Other Parameters

    Through the selector (13), it is possible to reverse the rotation direction of the bowl or to stop it (the models SPI 30 and SPI 45 are not equipped with the device (13) and the device (21)) 3.3.5 “E”...

  • Page 25: Machines With Mixture Temperature Measurement System

    SPI 30-200 F Instructions for use and maintenance As an example : if, after selecting the program “0”, the operator sets up 4 minutes for the 1 speed and 8 minutes for the 2 speed, these times shall be stored in the program “0”; if later, while using the same program “0”, the operator sets up 3 minutes for the 1...

  • Page 26: Machine With Pt100 "Immersion" Probe

    In MANUAL operating mode, the temperature is shown on the display (19) only and no value can be set up for it. service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 27: 3.3.5.2.2.1 How To Set Up The Temperature Value In A Program

    SPI 30-200 F Instructions for use and maintenance 3.3.5.2.2.1 HOW TO SET UP THE TEMPERATURE VALUE IN A PROGRAM For each program ( from 0 to 9) a different temperature value can be set, but in the range between 0 °C and 65 °...

  • Page 28: Water Dispenser

    By pressing the button (16) stop, the water flow to the bowl is interrupted and the displays (2) and (5) blink. By pressing the button (15) start, the water flow re-start from the point it had been suspended service@esmach.com phone +39 0444 419762...

  • Page 29: E " Version Only ) Programming Steps Summing Up

    SPI 30-200 F Instructions for use and maintenance By pressing the button (16) twice, the water supply is set to zero, the displays (2) and (5) show the initial values again. When the water dosage is completed, the system switches to the previous mixture program automatically (automatic from 0 to 9).

  • Page 30: User's Parameters Programming - Code No. 111

    USER’S PARAMETER LIST Parameter Description Options Default Remarks Set by ESMACH S.p.A. a OFF for SPI30 and SPI45 P01 Bowl reverse exclusion For SPI 60-80-100-130-160-200 P02 Alarm activated P03 Bowl rotation direction for unload ( through lift only)

  • Page 31: Mixture Production Cycle

    (13) (E Version) or the button (21) ( M Version, except for Models no. SPI 30 M and SPI 45 M); by releasing the button (13) or (21) the bowl stops. 8. After using the machine, open the main power switch (18) Picture 4 and put it in position OFF - O; in case of long stop, provide an accurate cleaning of the machine (par.4.8)

  • Page 32: Operators' Theoretical And Practical Training To The Machine Use

    Noise from the machine 5.2.6 Risks related to ergonomic factors 3.3.1 5.2.4 Risks related to flour dust 4.6 - 5.2.4 Safety device outfit and control of 5.2.2 - 5.2.3 their efficiency Safety warning signs 5.2.3 service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 33: Maintenance

    ( for the definitions related to routine and unpredictable maintenance see par. 1.4). In case of doubt, please contact ESMACH S.p.A. ATTENTION! Unless otherwise specified, every maintenance work is to be carried out only after :...

  • Page 34: How To Reach The Spiral And Bowl Transmission Belts And Their Tension Adjustment Systems

    (2) (they do not release from the carter). In re-assembling the carters (1) fix them by using the screws (2). Picture 15 – Access to the Bowl Belts service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 35: Mixers - Mod. 30 - 45

    SPI 30-200 F Instructions for use and maintenance 4.3.3 MIXERS - MOD. 30 - 45 4.3.3.1 BOWL BELTS TENSION ADJUSTMENT With reference to Picture 16 to adjust the belt tension (1), loosen the nut (2) and turn the nut (3) (by using suitable allen wrenches): the rod (4) moves the support (5) of the pulley (6), which can rotate on the pin (7), in changing the belt tension (1).

  • Page 36: Mixers - Mod. 60 - 80 - 100

    After completing the adjustment, tighten the nut (2). With reference to par. 4.3.1, items a) – b) – c): L = 329 mm D = 3.3 mm 11 [N] < F < 16 [N] service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 37: Spiral Belts Tension Adjustment

    SPI 30-200 F Instructions for use and maintenance View from below Picture 18 – Bowl Belts tension Adjustment (for Mod. 60 - 80 - 100) 4.3.4.2 SPIRAL BELTS TENSION ADJUSTMENT With reference toPicture 19, to adjust the belts tension (1):...

  • Page 38: Bowl Belts Tension Adjustment

    With reference to par. par.4.3.1. items a) – b) – c): L = 235 mm D = 2.4 mm 7 [N] < F < 11 [N] View from Figura 20 – Bowl Belts Tension Adjustment (for Mod. 130 - 160 - 200) service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 39: Spiral Belts Tension Adjustment

    SPI 30-200 F Instructions for use and maintenance 4.3.5.2 SPIRAL BELTS TENSION ADJUSTMENT With reference to Picture 21, to adjust the belts tension (1) - looosen the six screws (2) - loosen the nut (3) - turn the screw (4) until the correct belt tension is achieved (1) - tighten the nut (3) and the screws (2) With reference to par.
  • Page 40 (2)and support concerned (3) and covers (4). Usually it is not necessary to replace the entire group, but the roller only (2) (supplied by Esmach S.p.A. complete with bearings (10) already assembled) when an excessive wear or blocked bearing makes it useless :...

  • Page 41: Adjustment And Replacement Of Microswitch Connected To Bowl Cover

    SPI 30-200 F Instructions for use and maintenance ADJUSTMENT AND REPLACEMENT OF MICROSWITCH CONNECTED TO BOWL COVER SPI 30-45 SPI 60 - 80 - SPI 130 - 160 - Picture 24 – Safety Microswitch connected to Bowl Cover With reference to Picture Picture 24, the safety microswitch (1) coupled with the cover (2) is fixed on the support (3) with two screws (4) and two nuts (5) (these latter coupled with unscrewing washers ).

  • Page 42: Spiral Assembly/Disassembly

    +39 0444 419762 www.esmach.com...

  • Page 43: Electrical Maintenance

    SPI 30-200 F Instructions for use and maintenance Picture 25 – Spiral Disassembly/Assembly ELECTRICAL MAINTENANCE Due to the high risk and the seriousness of the damage in case of accident, any even simple operation ( for ex.: a fuse replacement ) involving directly or indirectly the electrical equipment of the machine, is to be carried out by qualified and expressely authorised technicians only, owing the due skills in terms of technical knowledge and law regulations to carry out a well done work and on safety conditions;...

  • Page 44: Possible Failure And/Or Anomalies

    , in any case, after taking all preventive safety measures only , as for example, the ones mentioned in par. 4.1 whenever possible. SPI 30 E - SPI 45, E Version Failure/Anomaly Possible Cause Possible Remedy ▪...
  • Page 45 SPI 30-200 F Instructions for use and maintenance … continue SPI 30 E - SPI 45, versione E Card displays show “---“ “--- Re-establish the emergency button in ▪ Emergency button pressed “ turning it in counter-clockwise direction. While operating the bowl ▪...
  • Page 46 Temperature display shows Temperature probe interrupted or Probe has a fault 99.9 disconnected SPI 30 - 45 - 60 - 80 - 100 - 130 - 160 - 200, M Version Failure/Anomaly Possible Cause Possible Remedy Main power switch in...

  • Page 47: Spare Parts

    SPI 30-200 F Instructions for use and maintenance … continue SPI 30 - 45 - 60 - 80 - 100 - 130 - 160 - 200, versione M Trough selector (11) in Manual/automatic selector (11) Check the selector contacts (11) and speed timer on panel eventually replace the defective parts.

  • Page 48: Safety

    Electrical : F. Electrocution: per contact with parts in tension V ≥ 50V a.c. ( for ex. inside the electrical box ) Picture 26 – Typical Mechanical and Eletrical Machine Hazards service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 49: Machine Safety Equipments

    SPI 80 - 100 - 130 - 160 - 200 (equipped with brake system), instead is less quick, but within a time of max. 4 seconds for the mod. no. SPI 30 - 45 - 60.

  • Page 50: Safety Equipment Efficiency Controls

    75 mm from the upper edge of the bowl (75 mm is not an acceptable value) - check that in the models no. SPI 30 - 45 - 60 the spiral and the bowl stop within 4 seconds from the click of the microswitch (check by means of a chronometer;...

  • Page 51: Residual Risks

    (the dough would contribute to reduce appreciably the stop time) and in the mod. no. SPI 30, SPI 45 and SPI 60, considering that the other ones are equipped with brake system allowing a very quick stop of the spiral.

  • Page 52: Machine Noise Information

    1 Errore. L'origine riferimento non è stata trovata. of the head and on the fixed guards ref. 1 Errore. L'origine riferimento non è stata trovata.) Do not clean, lubricate gears of the machine in motion (as in B) service@esmach.com phone +39 0444 419762 www.esmach.com...

  • Page 53: Scrapping

    SPI 30-200 F Instructions for use and maintenance ATTENTION! Check the integrity of the pictures and the warning sign colours; should they show any even slight degradation/discoloration, replace them immediately. SCRAPPING In case of machine scrapping, separate the different parts according to material type and provide the scrapping in compliance with the existing laws and regulations.

  • Page 54: List Of Components

    English LIST OF COMPONENTS SPI 30 - 45 400V/3 PH/50 HZ 20 41 service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 55 SPI 30-200 F Instructions for use and maintenance P/No. Description Pos. Ref. 3A100001/M PAINTED STRUCTURE 3A100001X STAINLESS STEEL STRUCTURE SPI 30 3A100023/M BOWL WITH PAINTED EDGE SPI 45 334909/M SPI 30 3A100023/R BOWL WITH INOX EDGE SPI 45 334909/R 3A100024...
  • Page 56 Ref. P/No. Description 4A100068 4A100069 BOWL PUSHER 4A100070/M PAINTED ELECTRICAL BOX COVER 4A100070X INOX ELECTRICAL BOX COVER SPI 30 4A100071 FLOUR GUARD SPI 45 4A100064 4A100072 REAR HEAD COVER 4A100073 FRONT HEAD COVER 4A100076/M PAINTED SUPPORT. 4A100076/R PAINTED SUPPORT – INOX VERSON...
  • Page 57 SPI 30-200 F Instructions for use and maintenance SPI 60-80-100 E Grid 400V/3 PH/50 HZ p. 122 Esmach S.p.A. Grisignano di Zocco (VI) - I...
  • Page 58 TIE ROD 495171 BOWL GEARED MOTOR SHAFT SPI 60 3A100022 CENTRAL BAR SPI 80 SPI 495191 495509 SPIRAL ARM SHAFT SPI 80 SPI 495512 PULLEY SPI 60 4A100086 495520 SPACER 4A100001/M PAINTED MOTOR SLIDE service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 59 SPI 30-200 F Instructions for use and maintenance Pos. Ref. P/No. Description 4A100001/R PAINTED MOTOR SLIDE - INOX VERSION 4A100002/R10 LEVER 4A100003/R10 4A100006 4A100007 ROLLER 4A100008 CARTER 4A100009 4A100010/M PAINTED COVER 4A100010X INOX COVER 4A100011/M PAINTED COVER 4A100011X INOX COVER...
  • Page 60 911200 TAPER BUSH SPI 60 911215 913386 CASTER WHEEL 913394 JOINTED FOOT 913396 FIXED WHEEL 914184 REDUCER 915525 TIGHTENESS RING 920700 O-RING 920774 WASHER 920775 WASHER 920792 RESTRAINT WASHER 922215 SEEGER 923552 GAS SPRING service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 61 SPI 30-200 F Instructions for use and maintenance SPI 130-160-200 E Grid 400V/3 PH/50 HZ 54 10 103 4 p. 126 Esmach S.p.A. Grisignano di Zocco (VI) - I...
  • Page 62 SPIRAL UPPER COVER 412114 SPACER 412130 BEARING LOWER PROTECTION 414354 SPACER 495002/M PAINTED SPIRAL SUPPORT 495002/R PAINTED SPIRAL SUPPORT – INOX VERSION 495069/M PAINTED BOWL MOTOR SLIDE 495069/R PAINTED BOWL MOTOR SLIDE – INOX VERSION service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 63 SPI 30-200 F Instructions for use and maintenance Pos. Ref. P/No. Description 495094 CENTRAL BAR 495097 TIE ROD 495192 495254/M PAINTED TRANSMISSION SHAFT SUPPORT PAINTED TRANSMISSION SHAFT SUPPORT INOX- 495254/R VERSION 495255 EXTERNAL SPACER 495256 INTERNAL SPACER 495257 TRANSMISSION SHAFT...
  • Page 64 BELT 911000 BELT 911015 BELT 911170 PULLEY 911172 TAPER BUSH 911204 PULLEY 911205 TAPER BUSH 913383 CASTER WHEEL 913387 FIXED WHEEL 913394 JOINTED FOOT 915530 TIGHTNESS RING 915540 TIGHTENESS RING 920700 O-RING 920774 WASHER service@esmach.com phone +39 0444 419762 www.esmach.com...
  • Page 65 SPI 30-200 F Instructions for use and maintenance Pos. Ref. P/No. Description 920775 WASHER 920792 RESTRAINT WASHER 922215 STOP RING 923553 GAS SPRING p. 130 Esmach S.p.A. Grisignano di Zocco (VI) - I...

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