Asco 5101 Operation Manual

Asco 5101 Operation Manual

Engine start monitoring system

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TABLE OF CONTENTS

Overview .................................................................................................................................................................................................... 3
Main Specifications ................................................................................................................................................................................... 3
Dimensions 5101-GEN Reference Drawing, 5101-ATS Reference Drawing .............................................................................................. 4
Generator Module (5101-GEN) Requirements ........................................................................................................................................... 6
Transfer Switch Module (5101ATS) Requirements .................................................................................................................................... 6
Testing........................................................................................................................................................................................................ 8
LED Status ................................................................................................................................................................................................. 8
Steps of Installation .............................................................................................................................................................................. 9-11
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5101-GEN Module: DIP Switches ............................................................................................................................................................ 12
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Florham Park, NJ 07932-1591
Call 1 800 800-2726 (ASCO) for sales or service
5101 Engine Start Monitoring System
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Summary of Contents for Asco 5101

  • Page 1: Table Of Contents

    TABLE OF CONTENTS Page GENERAL INFORMATION ................................Overview ........................................3 Main Specifications ....................................3 Dimensions 5101-GEN Reference Drawing, 5101-ATS Reference Drawing ....................4 SYSTEM ARCHITECTURE ................................SYSTEM COMPONENTS/REQUIREMENTS ..........................Generator Module (5101-GEN) Requirements ............................6 Transfer Switch Module (5101ATS) Requirements ............................ 6 DESCRIPTION OF OPERATIONS ............................
  • Page 2 5101 Engine Start Monitoring System This page left blank intentionally. 381333-474 C...
  • Page 3: General Information

    The generator module receives the engine start signal from each ATS module (up to 8 modules) and monitors for any faults in the wiring. If the 5101-GEN receives any engine start signal or if it detects any faults, it will send the start signal to the generator and provide an alarm.
  • Page 4: Dimensions 5101-Gen Reference Drawing, 5101-Ats Reference Drawing

    5101 Engine Start Monitoring System Dimensions 5101-GEN Module Reference Drawing 5101-ATS Module Reference Drawing 381333-474 C...
  • Page 5: System Architecture

    5101 Engine Start Monitoring System System Architecture Figure 1 shows the overall structure of the 5101 Engine Start Monitoring System, while Figure 2 shows a simplified version of the installation. Figure 1. System Block Diagram Figure 2. Installation Diagram 381333-474 C...
  • Page 6: System Components/Requirements

    Transfer Switch Module (5101-ATS) Requirements The Transfer Switch Module (5101-ATS) does not require any power to operate. The module must have its two terminal blocks (TB1 and TB2) wired correctly. TB1 must be connected to the engine start signal relay of the transfer switch controls.
  • Page 7: Description Of Operations

    The 5101 operates using two modules in addition to the traditional engine start contact on a transfer switch and the engine start input at a generator. The first module is the 5101-ATS module which resides near to or within an ATS. The second module is the 5101-GEN module which resides within or near to the generator enclosure.
  • Page 8: Testing

    5101 Engine Start Monitoring System Testing To verify that the 5101 system is working correctly, simulate a fault condition and observe the LEDs change colors (See LED Description section). To simulate a fault condition for a channel, either remove the channel’s terminal block from the front of the generator module, or place a jumper across the channel terminal block.
  • Page 9: Configuration And Installation

    5101 Engine Start Monitoring System Configuration and Installation Steps of Installation: 1. Wire ATS Module to Automatic Transfer Switch engine start signal via TB1. 381333-474 C...
  • Page 10 5101 Engine Start Monitoring System 2. Wire ATS Module to Generator Module (5101 Gen) via TB2. 3. Repeat steps 1 and 2 for all ATS Modules used. 4. Confirm and adjust DIP switches as necessary (See Settings for more information).
  • Page 11 5101 Engine Start Monitoring System 5. Wire 5101-GEN to 24Vdc power 6. Wire desired engine start signal to Generator. NO side of contact will open to signal generator start and NC side of contact will close to signal generator start.
  • Page 12: Settings

    5101 Engine Start Monitoring System Settings 5101- Gen Module: DIP Switches The module contains DIP switches in the back which allow the customer to configure the system. The S2-1 switch corresponds to the alarm The switches S1-1:8 delay. Toggling left will...
  • Page 13: Start-Up Checklist

    Setup Checklist 5101-ATS Module Validate wiring: ATS engine start signal to TB1. Validate wiring: 2-wire signal from TB2 to 5101-GEN module. 5101-Gen Module Power up: check the module is receiving 24Vdc from the generator. Validate wiring: Signals from 5101-ATS modules.
  • Page 14: California Proposition 65 Warning

    5101 Engine Start Monitoring System California Proposition 65 Warning—Lead and Lead Compounds Advertencia de la Proposición 65 de California—Plomo y compuestos de plomo Avertissement concernant la Proposition 65 de Californie— Plomb et composés de plomb WARNING: This product can ADVERTENCIA:Este producto puede...
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  • Page 16: Index

    Validate Wiring, 13 Generator Module Alarm Contact, Power, 24Vdc 6, 7, 10 ,12 Wire Gauge, 3 Generator Module Start Contact, Requirements, 6 Generator Module, 6 Transfer Switch Module, 6 Ride through, 3 ©2018 ASCO Power Technologies. All Rights Reserved. 381333-474 C...

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