CTE PIANOPLAN 600 J SPEEDY STANDARD Operator's Maintenance Manual
  1. Manuals
  2. Brands
  3. CTE Manuals
  4. Fitness Equipment
  5. PIANOPLAN 600 J SPEEDY STANDARD
  6. Operator's maintenance manual

CTE PIANOPLAN 600 J SPEEDY STANDARD Operator's Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operator's and maintenance manual
PIANOPLAN 600 J
SPEEDY STANDARD
CODE
504196-UK
ED. 06/09
SERIAL NUMBER ____________

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PIANOPLAN 600 J SPEEDY STANDARD and is the answer not in the manual?

Questions and answers

Summary of Contents for CTE PIANOPLAN 600 J SPEEDY STANDARD

  • Page 1 Operator’s and maintenance manual PIANOPLAN 600 J SPEEDY STANDARD CODE 504196-UK ED. 06/09 SERIAL NUMBER ____________...
  • Page 2 Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard Dear Customer, Congratulations for having purchased the Pianoplan. Your new Pianoplan is able to transport loads up to 600 Kg on flights of stairs and ramps, reducing the physical effort and the risk of accidents.

  • Page 3: Table Of Contents

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard Index Preliminary information......................5 Content of the instructions ....................5 Measures to take immediately ................... 5 Measures to take in case of re-sale ................... 5 Use and retention of the manual ..................5 MANUFACTURE DATA OF THE MACHINE............6...
  • Page 4 Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard MACHINE OPERATION ....................21 5.1. Extension of the loading platform................21 5.2. Steering bar positions ....................21 5.3. Position of the load to transport................22 5.4. Instructions to fasten the load.................23 5.5. Use of the loading platform..................24 TRANSPORT OF THE LOAD ..................

  • Page 5: Preliminary Information

    This manual must be considered as an integral part of the machine and must follow the machine throughout its entire working life. CTE S.p.A., Pianoplan manufacturer, reserves the right to update either the production or the manuals, without any obligation of communication. The present manual reflects the technical state of the product as of date of manual and is drawn up in compliance with the EC Directive 98/37 (Machine Directive), attachment I, paragraph 1.7.4.

  • Page 6: Manufacture Data Of The Machine

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 1. MANUFACTURE DATA OF THE MACHINE 1.1. Address of the manufacturer Your Pianoplan has been constructed by: C T E S . p . A . V i a C a p r o n i , 7 3 8 0 6 8 R o v e r e t o - T r e n t o - I t a l y t e l .

  • Page 7: After-Sales And Spare Parts Dept

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 1.4. After-sales and spare parts dept. To order spare-parts or in case of assistance, please contact: CTE ITALY S p a r e - P a r t s D e p t t e l .

  • Page 8: General Information For The Safe Use Of The Machine

    2.2. General safety In order to ensure the maximum levels of reliability, CTE has carefully chosen the materials and the components used in the construction of the Pianoplan, making regular tests and inspections before delivering. The efficiency of the machine also depends on a good use and on correct preventive maintenance, according to the instructions written in this manual.

  • Page 9: General Information For Use

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 2.3. General information for use DANGER! The non-compliance of the instructions and of the safety rules written in this manual, as well as the ones foreseen by the law for accident prevention, can cause serious accidents or death.

  • Page 10: Checks

    - mechanic chiefs - specialists having the correct training - mechanics of the CTE After-sales Dept. The operator of the Pianoplan must conduct himself in a manner observing all safety rules and regulations, always being aware of their own responsibility to themselves, the machinery, property and others nearby.
  • Page 11 Stop immediately the Pianoplan and repair it thus not to compromise the safety use. The repair is only permitted to duly instructed and authorized personnel. Please contact the nearest CTE After-Sales Dept. IT IS PROHIBITED to use the Pianoplan in a potentially explosive atmosphere.

  • Page 12: Safety Parts And Systems

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 2.3.3 Safety parts and systems The Pianoplan has safety parts and systems to avoid accidents to persons and damage to objects. Emergency stop button Pressing the emergency stop button, all the controls stop.

  • Page 13: Maintenance And Repair

    (for example the tools used after an intervention, cables used for the transport of parts, objects, etc. ONLY SPARE PARTS CONFORMING TO THE TECHNICAL REQUIREMENTS OF THE MANUFACTURER. WE RECOMMEND YOU ONLY TO USE ORIGINAL CTE SPARE PARTS. CODE 504196...

  • Page 14: Residual Risk

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard It is prohibited to make modifications! THE OPERATOR, THE ASSISTANT AND THE MAINTENANCE TECHNICIAN MUST DRESS IN SUITABLE PROTECTIVE CLOTHES, ACCORDING TO THE NECESSITY AND THE CHARACTERISTIC OF THE WORK TO DO WITH THE MACHINE, OR AROUND IT, SUCH AS: •...

  • Page 15: Warnings For The Implementation Of The Practical Instructions

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 2.3.6 Warnings for the implementation of the practical instructions The practical instructions are rules written by the manufacturer in order to use the machine in a safe way. These are binding instructions, introduced by the manufacturer in his area of competence.

  • Page 16: Referring Rules And Provisions Of The Law

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 2.3.7 Referring rules and provisions of the law The manual instructions must be completed and integrated by the RULES FOR ACCIDENTS PREVENTION and for the HYGIENE OF THE WORK, for ex.: Decree law 81 of 2008 (called security consolidating act) D.P.R.

  • Page 17: Technical Data

    Operator’s and Maintenance Manual Pianoplan 600 J Speedy Standard 3. TECHNICAL DATA 3.1. Type: Pianoplan 600 J 3.2. Model: SPEEDY STANDARD 3.3. Construction features LENGTH (stowed position) 1280 mm WIDTH 540 mm HEIGHT (stowed position) 325 mm MAXIMUM WORKING HEIGHT...

  • Page 18: Description Of The Machine

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 4. DESCRIPTION OF THE MACHINE 4.1. Mechanical components description FRONT PART BACK PART Ahead Back Fig. 4.1 1. Control box 2. Steering bar 3. Loading platform 4. Extending small platform 5. Rubber track 6.

  • Page 19: Controls And Movements Description

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 4.2. Controls and movements description Fig 4.2 PROPORTIONAL DRIVING CONTROL (MANIPULATOR) With this control you can proportionally move the pianoplan: ahead, back, to the left, to the right It is also possible to rotate it on itself (one chain track moves ahead while the other one moves back).
  • Page 20 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard WHITE LED STARTING This led informs you if the machine is ON. It lights on when the key selector is on the ON position. CONTROL BUTTON FOR THE ROLLER LIFTING SYSTEM This button enables the roller lifting system control only for the lifting manoeuvre. HOUR COUNTER This instrument counts the hours during which the machine is ON (key selector on ON).

  • Page 21: Machine Operation

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 5. MACHINE OPERATION 5.1. Extension of the loading platform The loading platform has an extending front part which allows you to transport different dimension loads. To extend the platform: • Loosen both the bolts with the hexagonal key put on the steering bar, as indicated on the photo;...

  • Page 22: Position Of The Load To Transport

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 5.3. Position of the load to transport DANGER: IT IS PROHIBITED TO transport more than 600 Kg. ATTENTION: pay attention when you lift the load and use appropriate loading systems, put the load on the loading platform. This operation must be carried out with the maximum possible attention, taking into consideration the physical characteristics of the load (dimensions and weight) and where it has to be located, putting carefully the centre point of the load in the middle of the loading...

  • Page 23: Instructions To Fasten The Load

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 5.4. Instructions to fasten the load ATTENTIN: lay flat the Pianoplan and put it stowed position before executing this operation. (Key on OFF position – rollers fully retracted and tracks in contact with the “ground”). The load is fixed with the large strap you received with the Pianoplan, placed in the back of the Pianoplan and the tension system (ratchet strap) of the band, placed in the front part.

  • Page 24: Use Of The Loading Platform

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 5.5. Use of the loading platform In order to have maximum stability when you transport a load, it is necessary that the centre of gravity of the load is as close as possible in the middle of the machine. To obtain these conditions, you must operate as follow: •...

  • Page 25: Transport Of The Load

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 6. TRANSPORT OF THE LOAD ATTENTION: the use of this machine is only permitted to persons who are instructed and trained. ATTENTION: check that the load is correctly placed and anchored to the Pianoplan according to the procedure written in the previous chapters.

  • Page 26: Arriving On The Landing

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard Check the new position (barycentre load) and be sure that the Pianoplan DOESN’T upset backwards. Correct the position with the platform movement button (Fig. 4.2 Pos. 12) • Go on with the upstairs manoeuvre until you arrive on the landing. ATTENTION: Moving on surfaces that do not give proper grip to the tracks may cause the Pianoplan slip.
  • Page 27 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard ATTENTION: otherwise the Pianoplan could turn over. • Lift slowly the Pianoplan pushing the control button for the roller lifting system (Fig. 4.2 Pos. 13). • Check the correct balance of the load. •...
  • Page 28 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard Manoeuvre procedure on narrow landings Figure 6.3 CODE 504196...

  • Page 29: Going Down The Stairs

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard Going down the stairs 6.4. ATTENTION: in this manoeuvre, the rear part of the Pianoplan goes down first. The steering bar and the operator must be upstream the stair during the descent. •...
  • Page 30 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard ATTENTION: when you are working in very restricted areas, check that the load does not hit and damage the wall of the staircase (see figure) Narrow landings • Lift the Pianoplan with the roller lifting system control (Fig.

  • Page 31: Manoeuvre Of Independent Steering

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 6.6. Manoeuvre of independent steering By using the proportional control (Fig.4.2 Pos.1), it is possible to correct the direction of the Pianoplan during the climbing or the descent on the stairs: you only have to move the button on the right or on the left, and the Pianoplan moves in the required direction.

  • Page 32: Instructions To Charge The Batteries

    Use an appropriate AC input tension as the one indicated on the battery charger. Use only batteries and battery chargers authorized by CTE. These instructions refer to the battery charger provided with the Pianoplan.
  • Page 33 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard Battery charger FIAMM-GS E-CHARGER Be sure that the key switch of the Pianoplan (Fig. 4.2 Pos. 4) is on the "SWITCH OFF" position and that the red emergency button "emergency stop" (Fig. 4.2 Pos. 2) is pushed in. Connect the plug for the recharge of the batteries (Fig.
  • Page 34 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard NOTE: The approximate time for the recharge is 8 hours. ATTENTION: do not use the Pianoplan with the battery charger connected. ATTENTION: be sure that the electrical supply is correct for the specific battery charger.

  • Page 35: Transport Of The Equipment

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard TRANSPORT OF THE EQUIPMENT The vehicle used to transport the Pianoplan must be parked on a levelled surface and must be braked to avoid any movement during the loading of the Pianoplan. Be sure that the load capacity of the vehicle, the load surface, the chains or the fastenings are able to support the weight of the Pianoplan.

  • Page 36: Maintenance

    Any maintenance operations not listed in this chapter must only be performed by the CTE After-Sales Dept. or by qualified personnel and authorized by CTE to overhaul this machine. For more details, contact our After-sales Dept.: CTE S.p.A.

  • Page 37: Maintenance Program

    Regular cleaning and maintenance must only be performed by instructed, trained persons and authorized by the user. These persons must be informed about the possible dangers. Only CTE After sale personnel must perform the maintenance to the hydraulic system, except certain described measures.

  • Page 38: Summary Table Of Maintenance

    ● Driving belt integrity ●● CTE authorised service centre control ●● Driving belt replacement Hydraulic oil replacement of all the system and of the ●● reduction gears ●● Maintenance must only be performed by the CTE After-sales Dept. CODE 504196...
  • Page 39 Note the maintenance operations performed in the maintenance register. Every year or every 2 years the lifting system needs checking by an expert or by the CTE After-Sales Dept. The results of this check must be noted, with the date and the signature of the expert, in the maintenance register.

  • Page 40: Checks To Do Before Using The Machine

    1. Check that the operator’s and maintenance manual is available, complete and legible. In case of loss or damage ask the CTE After-sales Dept. for a new copy. 2. Check the state of the plates and decals for indications, requirements and danger; they must be intact, legible and correctly placed.
  • Page 41 CTE After-sales Dept. 7. Check that there are no oil leaks from hoses, joints, cylinders, motor-driven pump and block valve. If you see some leaks, call the CTE After-sales Dept. ATTENTION: if there is an oil leak, and the oil is in contact with the track, there could be a loss of grip with dangerous consequences.

  • Page 42: Three-Month Checks

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 10.4. Three-month checks 1. Oil tank level control Normally, if there are no oil leaks, the oil in the tank is neither topped up nor changed. However, we advise you to check the level using the transparent indicator glass, after having let the PIANOPLAN stand on a perfectly horizontal floor.

  • Page 43: Annual Checks

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 10.5. Annual checks 1. Electrical system check Remove the side casing by unscrewing the screws encircled on the figure. Check the integrity of all the electrical cables, verify that these are pushed fully in and retained in the respective terminal board and that the wire terminals are correctly connected.
  • Page 44 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard Inside the Pianoplan, in the rearward a general 100 A. fuse is mounted. To replace it, take away the protection cover and using a 13 mm socket spanner unloose the nuts and change the fuse. Screw tight the nuts and reset the plastic cover, it is pressure mounted.
  • Page 45 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 2. Driving belt control To check the toothed driving belts, it is necessary to move forward .the sliding platform without lifting the Pianoplan. Then remove the protection cover plate by unscrewing the screws indicated in the figure.
  • Page 46 ATTENTION: for these operations it is necessary to take the Pianoplan to a CTE After-sales Dept. or to contact it. CODE 504196...

  • Page 47: Placement Of Decals And Plates

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 10.6. Placement of decals and plates In this chapter, we inform you about the importance of the correct position of decals and plates. It is very important to check each time before using the machine if the decals regarding the controls and the safety are perfectly legible and correctly placed.

  • Page 48: Repairs

    The repairs must only be done by specialist and trained personnel who have the knowledge of the Pianoplan and ideally under the supervision of a CTE engineer. These arguments are not discussed in this manual. For repairs and assistance, please contact the Customers After-sales Dept.: CTE S.p.A.

  • Page 49: Hydraulic System

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 11. HYDRAULIC SYSTEM CODE 504196...
  • Page 50 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard Hydraulic system list POSITION DESCRIPTION Tank, reservoir Filter in aspiration Pump Engine Valves group Stop valve Platform translation cylinder Stop valve Lifting cylinder Maximum valve Maximum valve Maximum valve Maximum valve Maximum valve Maximum valve Stop valve Stop valve...

  • Page 51: Electrical System

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard 12. ELECTRICAL SYSTEM CODE 504196...

  • Page 52: Code

    Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 53 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 54 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 55 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 56 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 57 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 58 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 59 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 60 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 61 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...
  • Page 62 Operator’s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196...

Table of Contents