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MANUAL
FOR
INSTALLATION
AND
OPERATING
For gearbox models AB, 242, and 232
PUB033-005-00_0219

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Summary of Contents for rotork AB Series

  • Page 1 MANUAL INSTALLATION OPERATING For gearbox models AB, 242, and 232 PUB033-005-00_0219...
  • Page 2: Table Of Contents

    Liquid ingress protection CERTIFICATES ............................18 Atex Certificates of conformity Other certificates Reach Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB033-005-00_0219...
  • Page 3: Preface

    F05-F07 242-20 F07-F10-F12 242-30 F07-F10-F12-F14 242-40 F10-F12-F14-F16 1200 242-50LT F14-F16-F25 1800 F14-F16-F25 2100 Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB033-005-00_0219...
  • Page 4: Handling And Safety Precautions

    To ensure that the gearbox is always ready to operate, we recommend for gearboxes the following measures. Three (3) months after commissioning and each year: Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 5: Storage

    Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 6: Paint

    Only when the instructions are observed, correct operation of the gearboxes can be guaranteed. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 7: Disposal

    Figure 2: keyway in closed position Figure 3: AB left handed gearbox Figure 4: drive options Top view top view with setscrews bottom side Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 8: Installation: Mounting To The Valve

    232 range. It is not advised to apply more force than the 700N downward force Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 9 (see figure 8) Figure 7: Mounting chainwheel kit Figure 8: Chain splitlink Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 10 Figure 9: Standard delivery off-center. On request we can deliver on-center with reduced tapping depths and dowel pin holes Figure 10: left handed gearbox setscrew adjustment Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 11: Adjustment Of Set Screws

    30 - 45 40 - 60 DURLOK 57 - 86 77 - 115 Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB033-005-00_0219...
  • Page 12: Operating Instruction

    As special we can deliver clockwise = opening, counter clockwise=closing. Option is the possibility to fix the inputshaft to prevent (not allowed) turning. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 13: Number Of Turns Opening Or Closing

    232-12 232-13 232-14 232-15 Table 4 . Number of turns for complete opening /closing Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 14: Handwheel Type

    6.6 (14.55) 6 (13.23) 7.2 (15.87) Table 5. Handwheel type – weight Kgs (lbs) Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 15: Standard Conditions

    Options: Other types of grease (low temperature, food, silicone free or high temperature) on request Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 16 To prevent unauthorized people to operate the gearbox (padlock material GG25 cast iron) other material types on request. Table 6: Standard conditions and options Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 17: Ip Rating

    Table 7. IP rating Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 18: Certificates

    - GOST certificate - Certificate of Conformity - 2.2 certificate - Long term supplier declaration Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 19: Reach

    AB, 232, 242 manual Reach Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB033-005-00_0219...

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