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Hansen Technologies HA4A Instructions Manual

Modular pressure regulators 3/4 through 6'' port (20 mm through 150 mm), various connection styles and sizes for refrigerants

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MATERIAL SPECIFICATIONS
Body:
¾ "
t h r o u g h
4 " :
D u c t i l e
5" & 6": Cast steel, ASTM A352 LCB
Adapter: Ductile iron, ASTM A536
Piston: Steel, disc type, Teflon piston seal
V-Port/Seat: ductile iron, with Teflon seat
Main Seat: ¾" through 1¼": integral ductile iron
1½" through 6": stainless steel, removable
Gaskets: Nonasbestos, graphite composite
Manual Opening Stem: Steel, plated
Pilots: Stainless steel trim
Pilot Orifice: Stainless steel
Flanges: Forged steel, ASTM A105
Safe Working Pressure: 400 psig (27 bar)
Operating Temperature: –60F to +240F (–50°C to
+115°C), lower temperatures possible at pressure
downratings
INTRODUCTION
These advanced-design, strong-bodied, precision-
manufactured MODULAR regulators are superior in
their ability to overcome dirt and sticky oil during opening
and tight closing. Models are available for nearly every
control function requirement of industrial ammonia and
commercial halocarbon refrigeration. These regulators
are ideal for cold storage plants, poultry plants, meat
packing, fish processing, freezers, ice plants, breweries,
bottling plants, heat recovery units, petrochemical plants,
pharmaceutical plants, supermarkets, and many others.
APPLICATIONS
Evaporator Pressure Control
Defrost Pressure Control
Condensing Pressure Regulation
Receiver Pressure Control
Hot Gas Bypass Capacity Regulation
Suction Pressure Control
Air or Liquid Temperature Regulation
Internal System Pressure Relief
i r o n ,
A S T M
A 5 3 6
Specifications, Applications,
Service Instructions & Parts
HA4A MODULAR
PRESSURE REGULATORS
¾" THROUGH 6" PORT
(20 MM THROUGH 150 MM)
Various Connection
Styles and Sizes
for Refrigerants
ADDITIONAL FEATURES
Tolerant of Dry Systems
For Ammonia, R22, R134a and other Hansen-Approved
Refrigerants
Wide Range of Options
Inlet, Outlet, or Differential Pressure
Wide Pressure Ranges
Electric Shut-Off, Dual, or Wide-Opening Available
Safe Working Pressure: 400 psig (27 bar)
CSA Certified, CRN for Canada
INSTALLATION
Regulators should be protected from dirt and moisture
during storage. The arrow on the body should be in the
normal direction of refrigerant flow. These valves will
not prevent reverse flow; use check valves where
necessary. Regulators are normally in horizontal pipe
lines with pilots and manual-opening stems on top. Do
not rotate the position of the valve adapter or the valve
will not operate.
The system should be free of dirt, weld slag, and rust
particles. Regulators can be equipped with separate,
close-coupled inlet strainers. No small, hidden, internal
screens are used. Gauges and gauge valves should
be installed on the inlet and outlet to help in system
diagnosis. Because of the many regulator pilot
combinations, during installation of a large job, the
regulator nameplates should be checked against piping
drawings to guarantee proper function for each location.
Where pilot solenoid control modules are used, the
nameplate coil voltage should be checked before wiring.
Pipe sizing, anchoring, valve rating, system design,
and other precautionary factors should be taken into
consideration to ensure "liquid hammer" will not occur
when the valve opens or closes.
The 5" and 6" valves are type HA4W with integral butt
weld end only. These steel-bodied regulators are
directly welded into the pipe line. During welding, the
manual-opening stem should be opened downward
several turns to protect the Teflon seat from weld heat.
Welds should be annealed as necessary in accordance
with good practice. Painting of valves and welds is
recommended for corrosion protection. Pipe covering,
where applied, should have proper moisture barrier.
Before putting valves into service, all pipe connections,
valve seats, cover seals, and stem seals should be
tested for leaks at pressure levels called for in appropriate
codes.
INSTRUCTIONS R429d
Dec 2003

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Summary of Contents for Hansen Technologies HA4A

  • Page 1 INSTRUCTIONS R429d Dec 2003 Specifications, Applications, Service Instructions & Parts HA4A MODULAR PRESSURE REGULATORS ¾" THROUGH 6" PORT (20 MM THROUGH 150 MM) Various Connection Styles and Sizes for Refrigerants MATERIAL SPECIFICATIONS ADDITIONAL FEATURES Tolerant of Dry Systems Body: For Ammonia, R22, R134a and other Hansen-Approved ¾...
  • Page 2 ELECTRICAL When the electric shut-off, wide-opening, or dual feature ¾" THROUGH 1¼" (20 MM THROUGH 32 MM) is supplied, a Hansen low-wattage, molded electrical Use a " male hexagon wrench to loosen the four coil is included. Standard coil voltages are 115V, 208/ adapter bolts, proceeding slowly to avoid refrigerant 230V, or 24V at 50/60Hz.
  • Page 3 MAIN REGULATORS ONLY (AR1, AR3) Hansen regulators are normally furnished with control ¾" through 6" ¾" through 4" modules (pilots) installed and tested (see page 3). (20 mm through (20 mm through However, modular regulators less pilots and flanges 150 mm) 100 mm) are available on order from ¾"...
  • Page 4 OPERATION at minimum), slowly turn the control module stem (Same as HA4A) Inlet pressure is channeled through clockwise until the desired pressure difference between the internal equalization passage to the reseating relief the two gauges is achieved. A final adjustment should control module.
  • Page 5 OPERATION pressure control module and operates in the same When the solenoid manner as the HA4A regulator. When inlet pressure control module is rises above the higher setting, the control module de-energized, this opens to allow inlet pressure to enter the space on...
  • Page 6 HA4AM ELECTRIC MOTOR COMPENSATED REGULATOR OPERATION Range V, 20" to 130 psig (–0.67 to +9 bar). The motor The regulator pressure setting is altered as the motor bracket comes mounted on the control module and is receives a signal from a suitable temperature suitable for use with either PENN (standard) or controller.
  • Page 7: Installation Dimensions

    INSTALLATION DIMENSIONS (MM) ¾" THROUGH 1¼" REGULATORS 1½" THROUGH 4" REGULATORS M = Additional length for close-coupled strainer , " , " " " 9 " 7 " 5 " 3 " 0 " 4 " 9 " 8 " 7 "...
  • Page 8 INSTALLATION DIMENSIONS (MM) 5" AND 6" REGULATORS (See page 8.) WELD END DIMENSIONS (MM) " 5 " 5 " 6 " 6 " 6 " 8 5" AND 6" PILOT PIPING (TOP VIEW) FOR SERIES ARRANGEMENT (AS) FOR SERIES AND PARALLEL ARRANGEMENT (AD) SI, solenoid;...