Table of Contents
Troubleshooting
Summary of Contents for FEDCO HPB-2800
- Page 1 English Version INSTALLATION & OPERATION MANUAL HPB™ HYDRAULIC PRESSURE BOOSTER Models: HPB-2800 www.fedco-usa.com ONE COPY OF THIS MANUAL MUST REMAIN WITH THE EQUIPMENT AT ALL TIMES HPB-2800 Installation Operation Manual, 01-28C-XXXXXX-0...
- Page 2 FEDCO Certifications ISO 9001 and ISO 14001: FEDCO has adopted the ISO 9001 standard to define and develop our Quality Manage- ment System (QMS.) The QMS allows FEDCO to better serve our customers’ needs through continuous improvement of the quality, delivery, and efficiency of our products.
- Page 3 Email: sales@fedco-usa.com Telephone: Telephone: +1 (734) 241-3935 +971 (0)4 242 3856 Fax: 734-241-5173 Fax: +971 (0)4 242 3856 Email: Email: sales@fedco-usa.com sales@fedco-usa.com www.fedco-usa.com For patent coverage visit patent.fedco-usa.com © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 3 -...
-
Page 4: Table Of Contents
Operation With VFD ........18 Upstream Filtration........18 Start Up Check List ........19 Preparation For Booster Start Up ..... 19 Start Up Precautions ......... 19 Booster Start Up ........19 © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 4 -... -
Page 5: Unpacking/ Inspection/ And Storage
End cap lifting eye Feed inlet Turbine casing Unit nameplate Hoist ring Base Feet Feed outlet Actuator assembly (optional) Brine intlet Foundation plate Figure 1 - HPB-2800 Booster External Components © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 5 -... -
Page 6: Pump Storage Requirements
Figure 2 - Proper HPB Storage (Actuator Shipped Separately) NOTES: Actuator manual provided by its manufacturer. Actuator installation, operation and maintenance is not included in FEDCO HPB manual. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 6 -... -
Page 7: Theory And Operation
Permeate Product Product Brine Brine High Pressure Feed High Pressure Pump First Stage Brine High Pressure Brine Stream HPB™ Brine Outlet Figure 4 - Interstage Boosting Pump Configuration © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 7 -... -
Page 8: Installation Procedures
OR DEATH if instructions are not followed properly. Hazards which are NOT IMMEDIATELY ACCESSIBLE and can PUNCTURE RESULT IN SEVERE PERSONAL INJURY OR DEATH if instruc- HAZARD tions are not followed properly. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 8 -... -
Page 9: User Health And Safety
This includes any modification to the equipment or the use of parts not provided by FEDCO. If there is a question regarding the intended use of the equipment, please contact a FEDCO representative before proceeding. -
Page 10: Lifting And Handling
Figure 5 - HPB Unit Nameplate HPB Lifting Figure 7 - Proper HPB Lifting Figure 6 - Improper HPB Lifting © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 10 -... -
Page 11: Baseplate Installation
Installation Procedures Continued Baseplate Installation Two heavy duty baseplate feet are used to support the HPB-2800. Heavy steel plating is also recommended as a substrate under both feet. Although both of these baseplate feet are precisely manufactured, they require a solid foundation such as a concrete pad or rigid steel substructure. -
Page 12: Installation Configurations
NOTES: Minimum distance between high pressure pump and throttle valve is pipe dia x 3. Motor Throttle Valve Location High Pressure Permeate Feed Product Brine High Pressure Pump High Pressure Brine Stream HPB™ Brine Outlet Figure 10 - Centrifugal Feed Pump Configuration © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 12 -... - Page 13 Relief Valve Permeate Product High Pressure Brine Feed High Pressure Positive Displacement Feed Pump High Pressure Brine Stream HPB™ Brine Outlet Figure 11 - Positive Displacement Feed Pump Configuration © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 13 -...
-
Page 14: Booster Piping Connections
FULLY APART Expansion Only FULLY BUTTED Contraction Only Θ Θ PARTIALL Y GAPPED Expansion and Contrac t ion Figure 14 - Pipe End Separation Figure 15 - Angular Deflections © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 14 -... - Page 15 These figures are for design and installation purposes. All HPB connections are standard cut grove - style 77. Figures and graphics are based on FEDCO’s recommendations only. Follow all manufacturer installation recommendations and instructions. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com...
- Page 16 0.039 0.049 0.057 0.070 0.083 0.099 FLANGE GASKET Figure 17 - Pipe Flange Fitting Allowable Gap Figure 19 - Typical Flanged Coupling Figure 18 - Proper Piping Alignment © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 16 -...
- Page 17 For ease of removal and servicing the HPB, spool pieces may be installed BRINE INLET FEED OUTLET FEED INLET BRINE OUTLET REMOVABLE SECTIONS FOR BOOSTER SERVICE Figure 20 - Removable Section For Service © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 17 -...
-
Page 18: Recommended Instrumentation And Operation With Vfd
• Temporary strainers should be installed after initial start up or repairs to protect the pump from possible debris. © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 18 -... -
Page 19: Start Up Check List
XXXX YYYYYY 2011 3706 kg Nameplate Yellow Start Up Tag - Rear Yellow Start Up Tag - Front (Sample Data Shown) Figure 22 - HPB Start Up Tag © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 19 -... -
Page 20: Basic Troubleshooting
If after consulting the trouble- shooting charts the cause is still undefined, contact FEDCO technical support by e-mail (techsupport@fedco-usa.com), telephone or fax. FEDCO will give you easy, step by step instruc- tions on how to proceed. -
Page 21: Troubleshooting Chart
- Check brine discharge pressure during op- noise eration - Check for excessive flow rate Air in casing - Purge air from all piping Design parameters - Unit not designed for operating conditions © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 21 -... -
Page 22: Specifications
10 N-m 7 Lb-ft Split Bearing Plate Screws Lubricants and Compounds Lubricant - ASTM D1257 Standard Glycerine or fresh water with soap Anti-seize compound Compliant with specific system © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 22 -... -
Page 23: Maintenance Schedule
NOTES: Please provide unit serial number when ordering field service kits. Service Parts Kits Contact a FEDCO representative for recommended spare parts. Ordering Parts To order a component or service kit, simply contact a FEDCO representative at: ATTN: Field Service Department Additional Contact Information: FEDCO... -
Page 24: Service Policy
FEDCO with the RMA clearly marked on the package. We need this number to ensure proper handling of the returned parts and supply of new parts, if needed. Ask FEDCO for details of the repair warranty. Parts will be replaced in accordance with the FEDCO warranty. - Page 25 Flange Pipe Size (Inlet) __________, Gap __________ Flange Pipe Size (Discharge) __________, Gap __________ General Notes: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ This report has been filled out by: __________________________________Date: ___________ © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 25 -...
- Page 26 Bypass Flow Rate: ______________ (If equipped) Aux Valve Position: □ OPEN □ PARTIAL □ CLOSED General Notes: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Overhauled by: __________________________ Telephone: _____________________________ Fax: ________________________________ E-mail: ________________________________ © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 26 -...
-
Page 27: Warranty Registration Form
Series Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED TO FEDCO TO ACTIVATE YOUR WARRANTY COVERAGE. FEDCO will send confirmation of start of warranty coverage Please FAX this page to FEDCO to register your warranty. Retain the original for your future information. -
Page 28: Hpb Unit Operating Conditions
_____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com © Copyright 2018 Fluid Equipment Development Company | www.fedco-usa.com - 28 - - 28 -... - Page 29 Monroe, MI 48162, USA Dubai, United Arab Emirates Email: sales@fedco-usa.com Telephone: Telephone: +1 (734) 241-3935 +971 (0)4 242 3856 Fax: Fax: 734-241-5173 +971 (0)4 242 3856 Email: sales@fedco-usa.com Email: sales@fedco-usa.com FEDCO Sales Office Service Center Revised February 19, 2018 4:19 PM...
Need help?
Do you have a question about the HPB-2800 and is the answer not in the manual?
Questions and answers