Related Manuals for TRI-TECH MEDICAL Genesys Series
Summary of Contents for TRI-TECH MEDICAL Genesys Series
- Page 1 Tri-Tech Manufacturer of Medical Inc. Medical Gas Pipeline Equipment Installation & Operating Instructions for Genesys ® Series Manifolds Model LLU Model CCU - 1 -...
-
Page 2: Features & Benefits
• Fully automatic changeover – no valves or levers to reset after each changeover • Compatible with Tri-Tech Medical T-Net medical gas monitoring system saving you time and improving safety • Economizer software – ensures empty portable bulk vessels will not be put back into reserve •... -
Page 3: Table Of Contents
Tri-Tech Medical Inc. Table of Contents Contents Features & Benefits ---------------------- 2 Appendix A Glossary of Terms ------------------------ 23 General Instructions --------------------- 4 Appendix B Introduction-------------------------------- 4 Technical Specifications ----------------- 24 Installation --------------------------------- 5 Appendix C Mounting----------------------------------- 5 Model CC Piping Schematic------------ 25 Plumbing ----------------------------------- 6 Electrical ----------------------------------- 8 Appendix D... -
Page 4: General Instructions
Tri-Tech Medical manifolds are cleaned for use with oxygen. Each system is tested for changeover, triggering of alarms and leakage. Each unit is designed and prepared for the indicated gas service. Tri-Tech Medical manifolds are built in accordance with the National Fire Protection Association and Compressed Gas Association guidelines. -
Page 5: Installation
Tri-Tech Genesys® Manifold Systems Medical Inc. Installation Instructions Control Cabinet Installation 1. Determine and mark the vertical center line for installation of the manifold control cabinet. 2. Measure from the floor to a point 60” in height* above the finished floor of this vertical line. Using a level, mark a horizontal line at this point extending approximately 7”... -
Page 6: Plumbing
This union is available as an accessory from Tri-Tech Medical (part # 17-0169). 2. A 6” x ½ npt brass pipe nipple has been provided (on CC models) to extend the intermediate relief piping outside the cabinet wall. - Page 7 Tri-Tech Genesys® Manifold Systems Medical Inc. Installation Instructions Main line outlet Emergency reserve in High pressure Plumbing – Model LLU connection use pressure transducer reserve manifold 1. In addition to connecting the left & right primary and secondary portable bulk vessel supply banks, the LL models must also have a high pressure reserve bank of cylinders connected to the cabinet to be...
-
Page 8: Electrical
Tri-Tech Genesys® Manifold Systems Medical Inc. Installation Instructions Electrical 1. Use one of the two ½” conduit knock-outs provided located nearest to the top left corner of the cabinet to route conduit to supply 120 VAC to the power supply. Note: Separate conduit should be used for low voltage wires (use knock outs provided on the left side of the box). -
Page 9: Remote Alarm Wiring
Tri-Tech Genesys® Manifold Systems Medical Inc. Installation Instructions Wiring – remote alarms 1. Wires for remote alarms should be brought into the cabinet thru conduit or shielded cables (check local code requirements) thru the knockouts on the left side of the cabinet shown here. -
Page 10: Installation - Pigtails & Cylinders
Tri-Tech Genesys® Manifold Systems Medical Inc. Installation Instructions Installing pigtails & attaching Check valve cylinders – CCU models outlet fittings 1. The check valve outlet fittings on the manifold header bars are CGA (Compressed Gas Association) gas specific threads. Each of these fittings has an integral check valve. - Page 11 Tri-Tech Genesys® Manifold Systems Medical Inc. Installation Instructions Common vent line thru roof or outside wall. (3/4 recommended) Installing pigtails & attaching Final line vent line with Intermediate relief cylinders – LLU models union. lines with unions for left bank, right bank. Emergency reserve inlet.
-
Page 12: Start Up And Checking Procedures
Tri-Tech Genesys® Manifold Systems Medical Inc. Start Up & Checking Procedures Start up & checking procedures Program control buttons The manifold is pre-programmed (per page 27) and tested Dip switch #1 RUN/PROGRAM before it is shipped. You may, however, wish to modify some of the programming (see page 16). - Page 13 Tri-Tech Genesys® Manifold Systems Medical Inc. Start Up & Checking Procedures Start up & checking procedures (cont’d) 5. Turn off all open left bank cylinder valves. Create a slight flow of gas in the delivery pipeline system. DISS demand valves have been provided on the line regulators.
-
Page 14: Model Llu Emergency Reserve Plumbing & Wiring
Tri-Tech Genesys® Manifold Systems Medical Inc. Emergency Reserve – Model LLU Model LLU – Emergency Reserve Plumbing & Wiring 1. The model LLU includes digital displays for the emergency reserve bank pressure and the intermediate area pressure. (Refer to appendix E – page 27) Remote master alarms will be triggered by the model LLU for the five required NFPA 99 alarms;... -
Page 15: Cylinder Replacement & Handling
Tri-Tech Genesys® Manifold Systems Medical Inc. Cylinder Replacement & Line Pressure Adjustment Cylinder replacement & handling 1. Close all cylinder valves on the depleted bank. 2. SLOWLY loosen and remove the pigtail connection from the depleted cylinders. 3. Remove depleted cylinders and replace protective caps. -
Page 16: Programming Adjustments
Tri-Tech Genesys® Manifold Systems Medical Inc. Programming Adjustments Programming Adjustments Program control buttons The manifold is pre-programmed and tested before it is Dip switch #1 RUN/PROGRAM shipped. You may, however, wish to modify some of the programming. The unit has been designed to allow some programming to be simply and safely altered in the field. -
Page 17: General Maintenance
Tri-Tech Genesys® Manifold Systems Medical Inc. General Maintenance & Error Codes General Maintenance Control Cabinet Headers & Pigtail Daily Record line and bank pressures Observe nitrous oxide and carbon dioxide systems for cylinder frosting or surface condensation. Should excessive condensation or frosting occur it may be necessary to increase manifold capacity. -
Page 18: Table Of Alarm Codes
Tri-Tech Genesys® Manifold Systems Medical Inc. Alarm & Information Codes Error Codes, Alarm Codes & Information Codes (continued) Code Message Displayed Explanation Displayed Alarm 01 Line pressure low Message is displayed and low line pressure relay activated whenever the line pressure is below the programmed low line pressure alarm set point. Alarm 02 Line pressure high Message is displayed and high line relay activated whenever the line... -
Page 19: Replacement Parts
Tri-Tech Genesys® Manifold Systems Medical Inc. Replacement Parts Item Part Number Description Primary Regulator & Repair Kit 68-0003 Primary regulator 68-0003RK Primary regulator repair/rebuild kit Line Regulators & 68-0004 Line regulator standard flow 5 - 125 psig Repair Kits 68-0004RK Standard flow line regulator repair/rebuild kit 68-0002 Line regulator high flow 5 - 125 psig... - Page 20 Tri-Tech Genesys® Manifold Systems Medical Inc. Replacement Parts Item Part Number Description 20-1001 24” single loop rigid copper O2 – CGA 540 Pigtails for CC, TMC, RWP & RSP Models 20-0001 24” Flexible stainless braided O2 - CGA 540 20-0001CV 24”...
-
Page 21: Trouble Shooting Guide
Tri-Tech Genesys® Manifold Systems Medical Inc. Trouble-Shooting Guide Note: trouble-shooting and repairs should be done by qualified personnel only. Symptom Probable Cause Remedy or Check Cabinet Indicator Lights No indicator lights on front panel Power input Check electrical power supply illuminate when power is connected. - Page 22 Tri-Tech Genesys® Manifold Systems Medical Inc. Trouble-Shooting Guide Note: trouble-shooting and repairs should be done by qualified personnel only. Symptom Probable Cause Remedy or Check Loss of Cylinder Contents Both banks feeding Leaking header/pigtail Tighten fitting or re-tape with Oxygen safe connection Teflon tape (if npt fitting) and tighten.
-
Page 23: Appendix A Glossary Of Terms
Tri-Tech Genesys® Manifold Systems Medical Inc. Appendix A Definitions Appendix A Glossary of Terms Alternating Current Normally Open An electric current that reverses direction or An electrical circuit in which the switch is polarity at regular intervals. normally open. No current flows through the circuit in normal operation. -
Page 24: Technical Specifications
Tri-Tech Genesys® Manifold Systems Medical Inc. Appendix B - TechnicalSpecifications Appendix B – Technical Specifications Maximum Inlet Pressure: Models CC: 2,500 psig Model LL: 400 psig Operating Ambient Temperature range: Model CCU: 0 F (-18 C) to 130 F (54.4 C) all gases except N20 & CO2 20 F (-7 C) to 130 F (54.4 C) N2O &... -
Page 25: Model Cc Piping Schematic
Tri-Tech Genesys Manifold System Medical Inc. Appendix C Piping Layout – Model CCU Ball valves Line pressure Outlet – ½ F npt Line pressure relief valve ½ F npt gauge (not visible in this photo) (not visible in this photo) DISS demand valves –... -
Page 26: Model Ll Piping Schematic
Tri-Tech Genesys® Manifold Systems Medical Inc. Appendix D Piping Layout – Model LLU Ball valves Line pressure Outlet – ½ F npt Line pressure relief valve ½ F npt gauge (not visible in this photo) (not visible in this photo) DISS demand valves –... -
Page 27: Operational Pressure Specifications
Tri-Tech Genesys Manifold Systems Medical Inc. Appendix E – Operational Pressure Specifications Appendix D – Operational Pressure Specifications (all pressures shown in psig) Minimum inlet pressure requirements for CCU Manifold Manifold delivery pressure Minimum inlet pressure Minimum inlet pressure Left bank Right bank Minimum inlet pressure requirements for LLU Manifold... -
Page 28: Appendix F Relief Vent Plumbing
Tri-Tech Genesys® Manifold Systems Medical Inc. Appendix F – Relief Vent Plumbing Recommended plumbing of relief and vent lines Line pressure relief valve (1/2 F npt outlet connection) Recommended copper tubing Model CCU size increased to ¾’ at point where vent lines are combined ½... -
Page 29: Appendix G T-Net Installation
Appendix G – T-Net Installation Tri-Tech Medical Genesys series manifolds may be ordered without T-Net Interface Circuit boards. The T-Net Interface Circuit boards may be installed later. The first step is to record the “In Use”, “Ready” or “Empty” status of each bank. -
Page 30: Wiring Diagram - Model Ccu
Tri-Tech Genesys® Manifold Systems Medical Inc. Wiring Diagram – Model CCU... -
Page 31: Wiring Diagram - Model Llu
Tri-Tech Genesys® Manifold Systems Medical Inc. Wiring Diagram – Model LLU... -
Page 32: Wiring Diagram - Model Ccu With Heaters
Tri-Tech Genesys® Manifold Systems Medical Inc. Wiring Diagram – CCU with Heaters... -
Page 33: Wiring Diagram - Remote Buzzer
Tri-Tech Genesys® Manifold Systems Medical Inc. Wiring Diagram for Manifold Buzzer Kit 35 3012 Buzzer kit part # 35-2012...
Need help?
Do you have a question about the Genesys Series and is the answer not in the manual?
Questions and answers