RJM ENERGY KING 360EK Installation, Operation & Maintenance Manual

Wood or coal furnaces

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Wood or Coal Furnaces
Models 360EK and 480EK
Installation, Operation & Maintenance Manual
RJM Manufacturing, Inc.
PO Box 27 ♦ 1875 Olson Drive
Chippewa Falls, WI 54729
(715) 720-1794 ♦ Fax (715) 720-1797

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  • Page 1 Wood or Coal Furnaces Models 360EK and 480EK Installation, Operation & Maintenance Manual RJM Manufacturing, Inc. PO Box 27 ♦ 1875 Olson Drive Chippewa Falls, WI 54729 (715) 720-1794 ♦ Fax (715) 720-1797...
  • Page 2 Energy King Wood/Coal Furnaces Installation and Operating Instructions Models 480EK and 360EK EFORE INSTALLING YOUR NERGY ’ URNACE PLEASE READ ALL OF THE OWNER MANUAL AND SAFETY NOTES LEASE SAVE THIS MANUAL FOR FUTURE REFERENCE Congratulations on your purchase of an Energy King solid fuel heating appliance. Your Furnace is designed for a lifetime of durable, reliable performance and easy operation.
  • Page 3: Table Of Contents

    SAFETY NOTES – IMPORTANT PARTS LIST ESCRIPTION INSTALLATION PECIFICATIONS ENERAL EQUIREMENTS – M LACEMENT INIMUM LEARANCES EDUCED LEARANCES NSTALLATION HIMNEY SSEMBLY Wiring Diagram – Auto Draft Wiring Diagram – Forced Draft Wiring Diagram – Manual Draft Filter Box Assembly Schematic TOVEPIPE NSTALLATION AROMETRIC...
  • Page 4: Safety Notes - Important

    Safety Notes – Important There are inherent hazards associated with the operation of Wood/Coal Furnaces. For your safety, please read, understand and heed the following cautions. Failure to heed may result in serious personal injury or death. 1. Do not burn garbage, gasoline, drain oil, or other flammable liquids. 2.
  • Page 5: Parts List

    Parts List Please note that not all the listed parts are shown on the drawing. ESCRIPTION EK001-98 Circulation Blower: Sub-assembly EK019-98 Shaker Grate Bars 480EK → Quantity 5 EK002-98 Filter Box: Sub-assembly 360EK → Quantity 4 EK003-98 Wiring Harness: Sub-assembly EK004-98 Cast Iron Feed Door EK020-98...
  • Page 6: Installation

    Installation Specifications Only type HT or Residential type masonry Model Number 480EK 360EK chimneys intended for use with your Energy H x W x D 51.5″ x 26″ x 60″ 48″ x 26″ x 53″ King should be used. Shipping Weight (approx.) 650 lbs.
  • Page 7: Reduced Clearances

    Stovepipe must have a minimum of 18 Reduced Clearances inches from the rear and 20 inches from the sides of the unit to combustibles. NPFA guidelines and most codes permit reduced clearances to combustible walls and The furnace must have clearances of 12 ceilings if adequate protection is added.
  • Page 8: Add-On Installation

    Add-On Installation If all these conditions are met, then the combined static pressure may not exceed Before installing your Energy King furnace, that established by the existing furnace. consult your heating contractor and your local and state building codes to determine Once it has been determined that your if your furnace will accept an add-on existing furnace will accept an add-on...
  • Page 9: Chimney

    Chimney All chimney connections must meet the The Energy King requires installation into an approval of the local building inspector and all-fuel or a class “A” chimney only. Do not fire marshall and conform to all local, state connect the Energy King to any chimney flue and national codes.
  • Page 10: Unit Assembly

    temperature at which the contacts should Unit Assembly open. The limit pointer should never be set any higher than the setting 1. Remove the protective plastic coating recommended by the furnace from the cabinetry of the unit. manufacturer. 2. Cast Iron End Plates. Position front and rear cast iron end plates in firebox.
  • Page 11: Wiring Diagram - Auto Draft

    Wiring Diagram – Auto Draft...
  • Page 13: Wiring Diagram - Manual Draft

    Wiring Diagram – Manual Draft...
  • Page 14: Filter Box Assembly Schematic

    Filter Box Assembly Schematic CAUTION FILTER MUST REMOVED IF THE FAN IS INOPERABLE REASON WILL PREVENT OVERHEATING OF THE MOTOR HE AIR FILTER MUST BE COMBUSTIBLE...
  • Page 15: Stovepipe Installation

    Draft regulators limit the draft (the suction Stovepipe Installation pulling air into the appliance). A pivoted, counterbalanced flap is pulled open by the Install your wood/coal unit as close to the draft when the draft reaches a critical chimney as possible with a minimum of amount.
  • Page 16: Operation

    Operation Check Blower Operation. Check to make General Instructions sure that your main blowers, or blower and draft blower, are in proper working order Please read the following before firing your before lighting a fire. furnace. It is very important that you follow these suggestions and limitations in order to ♦...
  • Page 17: Burning Wood

    3. It will take 5 to 10 minutes for the fire to Burning Wood establish itself. Once you have some red- hot burning embers, add larger pieces of Burning wood can be fun as well as wood. All home chimneys and hookups economical if you are willing to expend the are different.
  • Page 18: Starting A Coal Fire

    ash be disposed of in municipally until fresh coal ignites. When the coal is designated areas. properly ignited, adjust the thermostat accordingly. 4. Too much draft air will cause clinkering of coal and will waste heat up the chimney. 6. Check the fire periodically to be sure it is Shut the draft down to as low a point as spreading throughout the coal bed.
  • Page 19: Maintenance

    Maintenance Before first firing each new heating season, check all installations and accessories to ensure a safe burning process. The chimney and connectors should be free of any creosote buildup prior to the beginning of the heating season. All ashes should be removed from the Energy King at the end of the heating season. Any ashes left in the Energy King will draw moisture during the summer and have a corrosive effect on metal and cast iron parts.
  • Page 20: Troubleshooting Guide

    Troubleshooting Guide Unit does not burn properly Unit does not give off enough heat Is the unit installed correctly? 1. Check the wood; it must be dry. If moisture is sizzling out the end, the wood 1. Check to see if the unit has an adequate is too wet.
  • Page 21: Frequently Asked Questions

    Blower is not working Coal fire goes out or does not hold overnight 1. Check for a blown fuse or open circuit breaker. Check for the following conditions: 2. Insufficient air flow 1. Poor draft a) Motor speed is too low (multi-speed units only).
  • Page 22 Q. “Is it important to have my stove and loosely, allowing air to circulate through chimney cleaned?” the split logs. Hardwoods take longer to R. Smoke rising through your chimney may dry than softwoods. Humidity and condense and build up on the cooler temperature levels also will impact drying inside walls forming a substance known time.
  • Page 23: Six Year Prorated Warranty

    RJM Manufacturing, Inc., is not responsible for installation and will not be liable in any respect under the terms of the warranty for injury or damage to the building structure in which the Energy King has been installed, or to the person or persons and property therein, arising out of the use, or installation of the Energy King appliance.

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Energy king 480ek

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