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Habasit AT-306 General Manual

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SKIVING DEVICE
Type: AT-306
GENERAL MANUAL
USE AND MAINTENANCE
ORDER :
S.N.:
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the
sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.

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  • Page 1 Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.
  • Page 2 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INDEX Author: S.D.T. / KM Page 1 Edition: 02/2005 Replaces: 01/2001 FOREWORD IMPORTANT BEFORE INSTALLING, SETTING UP AND OPERATING THE SKIVING DEVICE, THE CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE SKIVING DEVICE IS USED SAFELY AND CORRECTLY.

  • Page 3: Table Of Contents

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INDEX Author: S.D.T. / KM Page 2 Edition: 02/2005 Replaces: 01/2001 SUMMARY REGULATIONS AND GENERAL WARNING NOTES..............A-1 Reading assistance notes ......................A-2 How the manual is organized ....................... A-3 Use criteria............................
  • Page 4 Replacing of the wear plate ......................E-6 EXTRAORDINARY MAINTENANCE................... F-1 Extraordinary maintenance......................F-2 F.1.1 Adjustments, replacements and synchronization ................. F-2 ILLUSTRATIONS .........................G-1 Overall view of AT-306 .........................G-2 Skiving unit ...........................G-3 Control panel ..........................G-5 Detail views of AT-306........................G-6 Skiving device AT-306...
  • Page 5 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INDEX Author: S.D.T. / KM Page 4 Edition: 02/2005 Replaces: 01/2001 SUMMARY OF THE FIGURES 1 – M ....................B-3 IGURE ACHINE IDENTIFICATION PLATE 2 – O AT-306......................G-2...

  • Page 6: Regulations And General Warning Notes

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-1 Edition: 02/2005 Replaces: 01/2001 REGULATIONS AND GENERAL WARNING NOTES Skiving device AT-306...

  • Page 7: Reading Assistance Notes

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-2 Edition: 02/2005 Replaces: 01/2001 Reading assistance notes Meanings of notes used in this manual: ATTENTION Note of particular interest for the safety of the people running and maintaining the skiving device.

  • Page 8: How The Manual Is Organized

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-3 Edition: 02/2005 Replaces: 01/2001 How the manual is organized This skiving device was designed, built and tested by expert technicians. The high quality materials used to build the skiving device make it operationally highly reliable.

  • Page 9: Use Criteria

    Replaces: 01/2001 Use criteria HABASIT requests the Customer to fully read this manual on delivery of the skiving device it accompanies, and always before attempting any action on the skiving device. This manual is arranged to supply all the instructions, indications and warnings the user may need in order to know the skiving device, understand its operating principles, and to be adequately informed to ensure safe use.

  • Page 10: Guarantee Conditions

    This manual’s instructions must be observed or the guarantee cover will be lost. IMPORTANT HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER, INCORRECT AND UNREASONABLE USE OF THE SKIVING DEVICE. Skiving device AT-306...

  • Page 11: Visual Signs

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-6 Edition: 02/2005 Replaces: 01/2001 Visual signs ATTENTION Visual signs – indicator notices – are applied to the skiving device. A knowledge of their meaning helps ensure that safety regulations are observed to prevent accidents and assure good operation.
  • Page 12 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-7 Edition: 02/2005 Replaces: 01/2001 2 – T ABLE ERMS AND DEFINITIONS TERM DEFINITION Safety measures involving the use of specific technical means called...
  • Page 13 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-8 Edition: 02/2005 Replaces: 01/2001 Eliminates or reduces the risk, either alone or in association with a SAFETY DEVICE guard.

  • Page 14: Safety Warnings

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-9 Edition: 02/2005 Replaces: 01/2001 Safety warnings When using industrial machines and systems, one should be aware that moving mechanical parts (linear or rotary movement), high voltage electrical parts, and any parts at high temperature, etc, can cause serious damage to persons and materials.

  • Page 15: Remaining Risks

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-10 Edition: 02/2005 Replaces: 01/2001 Remaining risks The use of the skiving device during its operation may give risk to additional risks such as the following: The possibility of crushing occurring during bracket closing and table moving.

  • Page 16: Qualification Of Personnel

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-11 Edition: 02/2005 Replaces: 01/2001 Qualification of personnel Each task must be assigned to a person trained in the work to be carried out and trained in correct usage as well as fully aware of any remaining risks and dangers in that work.

  • Page 17: References And Standards

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: S.D.T. / KM Page A-12 Edition: 02/2005 Replaces: 01/2001 References and standards A.9.1 Applicable EU Directives EU Directive N° 98/37 of 23.07.98 known as the "Machines directive”.

  • Page 18: Technical Specifications

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 TECHNICAL SPECIFICATIONS Author: S.D.T. / KM Page B-1 Edition: 02/2005 Replaces: 01/2001 TECHNICAL SPECIFICATIONS Skiving device AT-306...

  • Page 19: Purpose Of The Skiving Device

    Thermofix process. The AT-306 is a preparing device for skiving of belts and tapes up to a width of 300 mm and a thickness of 6 mm. The belt/tape is clamped and stuck on a steel table. This table is adjustable in tilt and is fed under a skiving roller on precise guides.

  • Page 20: Identification Data Of The Equipment

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 TECHNICAL SPECIFICATIONS Author: S.D.T. / KM Page B-3 Edition: 02/2005 Replaces: 01/2001 ATTENTION THE USE OF THE MACHINE IN AREAS WITH DANGER OF EXPLOSION IS FORBITTEN.
  • Page 21 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 TECHNICAL SPECIFICATIONS Author: S.D.T. / KM Page B-4 Edition: 02/2005 Replaces: 01/2001 Technical specifications 4 – E ABLE LECTRICAL CHARACTERISTICS 3 x 400 V~ Tension 3 x 230 V~...

  • Page 22: Equipment And Accessories Provided

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 TECHNICAL SPECIFICATIONS Author: S.D.T. / KM Page B-5 Edition: 02/2005 Replaces: 01/2001 Equipment and accessories provided The machine comprises the following parts: • Base unit •...

  • Page 23: Consumables

    Habasit Italiana S.p.A. Via A. Meucci 8 Zona Industriale I - 31029 Vittorio Veneto Tel.: 0039 (0) 438 9113 Fax: 0039 (0) 438 200545 The parts marked P and N are available at the headquarters of Habasit Reinach, Switzerland. Skiving device AT-306...

  • Page 24: Installation

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: S.D.T. / KM Page C-1 Edition: 02/2005 Replaces: 01/2001 INSTALLATION Skiving device AT-306...

  • Page 25: Preparation Of Working Area

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: S.D.T. / KM Page C-2 Edition: 02/2005 Replaces: 01/2001 Preparation of working area ATTENTION The skiving device must be placed on a floor or support of suitable size that is able to take the weight and bulk of the equipment.

  • Page 26: Packing And Handling

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: S.D.T. / KM Page C-3 Edition: 02/2005 Replaces: 01/2001 Packing and handling ATTENTION C.2.1 Handling The movement of the packaging and machinery should be carried out by authorized operators.

  • Page 27: Assembling And Installation

    Carry out a visual check on the device’s appearance and on any accompanying equipment to see if there are signs of damage or breakage that may have occurred in transit. If such damage and/or failures are noted, contact HABASIT immediately. We advise you to also produce photographic evidence of the damage.

  • Page 28: Electrical Connection

    PE conductor to earth the machine. ATTENTION THE MACHINE MUST BE PROPERLY EARTHED TO GUARANTEE THE SAFETY OF PEOPLE. HABASIT WILL NOT BE HELD RESPONSIBLE FOR ANY DAMAGE DERIVING FROM POOR OR FAULTY EARTHING OF THE MACHINE. Skiving device AT-306...

  • Page 29: Equipment Disassembly

    Replaces: 01/2001 Equipment disassembly Skiving device dismantling operations must be performed by: Technicians of HABASIT Assistance Service. Technicians authorized by HABASIT, with experience of: Machine assembly/disassembly, assembly/disassembly of the electrical, pneumatic and hydraulic plant, consulting the corresponding diagrams. ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE SKIVING DEVICE IT IS ESSENTIAL TO ENSURE THAT THE SYSTEMS ARE DISCONNECTED FROM ENERGY SUPPLIES AND THAT THERE IS NO REMAINING POTENTIAL ENERGY IN THE MOVING PARTS.

  • Page 30: Storage

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 INSTALLATION Author: S.D.T. / KM Page C-7 Edition: 02/2005 Replaces: 01/2001 Storage IMPORTANT The skiving device must be stored in a dry room free from seepage of liquids.

  • Page 31: Disposal

    Disposal IMPORTANT The skiving device AT-306 is built with different types of material. When they have reached the end of their useful life, such materials must be disposed of at specialized centers, according to the prescriptions of the laws in force in the country of destination.

  • Page 32: Operation

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: S.D.T. / KM Page D-1 Edition: 02/2005 Replaces: 01/2001 OPERATION Skiving device AT-306...

  • Page 33: General Warnings

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: S.D.T. / KM Page D-2 Edition: 02/2005 Replaces: 01/2001 General warnings The operator and/or the maintenance person have the following responsibilities: To create on and around the skiving device the necessary conditions so that the installed protective devices are operational and efficient, as their purpose is to protect the personnel.

  • Page 34: Guards Installed

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: S.D.T. / KM Page D-3 Edition: 02/2005 Replaces: 01/2001 Guards installed The skiving device has the following protection devices: Guards. The GUARDS are classified as: Fixed guards.

  • Page 35: Start Up

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: S.D.T. / KM Page D-4 Edition: 02/2005 Replaces: 01/2001 Start up Turn the main switch [29] to ON and press the start push buttons for: start skiving roller [21], start power pack [26] and start cycle [23].

  • Page 36: Skiving Of The Belt/Tape Ends

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: S.D.T. / KM Page D-5 Edition: 02/2005 Replaces: 01/2001 Skiving of the belt/tape ends Skiving comprises: • Rapid infeed of the skiving table •...

  • Page 37: Technical Assistance

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 OPERATION Author: S.D.T. / KM Page D-6 Edition: 02/2005 Replaces: 01/2001 Technical assistance Our experts will be available for you to consult on the use of the skiving device. If you have any technical...

  • Page 38: Ordinary Maintenance

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ORDINARY MAINTENANCE Author: S.D.T. / KM Page E-1 Edition: 02/2005 Replaces: 01/2001 ORDINARY MAINTENANCE Skiving device AT-306...

  • Page 39: General

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ORDINARY MAINTENANCE Author: S.D.T. / KM Page E-2 Edition: 02/2005 Replaces: 01/2001 General ATTENTION IT IS ESSENTIAL TO CARRY OUT PREVENTIVE MAINTENANCE OF THE SKIVING DEVICE TO PROTECT THE RELIABILITY OVER TIME OF ITS COMPONENTS AND PARTICULARLY ITS MOVING PARTS.

  • Page 40: General Warnings

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ORDINARY MAINTENANCE Author: S.D.T. / KM Page E-3 Edition: 02/2005 Replaces: 01/2001 General warnings The operator and/or the maintenance person have the following responsibilities: To create on and around the skiving device the conditions so that the installed protective guards and devices are operationally effective, as they are there for the purpose of protecting personnel.

  • Page 41: Routine And Scheduled Maintenance

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ORDINARY MAINTENANCE Author: S.D.T. / KM Page E-4 Edition: 02/2005 Replaces: 01/2001 Routine and scheduled maintenance IMPORTANT Maintenance personnel must have knowledge of at least the following points: - How the skiving device is protected.

  • Page 42: Replacing Of The Skiving Roller

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ORDINARY MAINTENANCE Author: S.D.T. / KM Page E-5 Edition: 02/2005 Replaces: 01/2001 E.3.2 Replacing of the skiving roller Stop the machine: turn the main switch [29] to the OFF position.

  • Page 43: Replacing Of The Wear Plate

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ORDINARY MAINTENANCE Author: S.D.T. / KM Page E-6 Edition: 02/2005 Replaces: 01/2001 E.3.5 Replacing of the wear plate Stop the machine: turn the main switch [29] to the OFF position.

  • Page 44: Extraordinary Maintenance

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 EXTRAORDINARY MAINTENANCE Author: S.D.T. / KM Page F-1 Edition: 02/2005 Replaces: 01/2001 EXTRAORDINARY MAINTENANCE Skiving device AT-306...

  • Page 45: Extraordinary Maintenance

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 EXTRAORDINARY MAINTENANCE Author: S.D.T. / KM Page F-2 Edition: 02/2005 Replaces: 01/2001 Extraordinary maintenance F.1.1 Adjustments, replacements and synchronization IMPORTANT All routine and extraordinary maintenance jobs must be done with the skiving device switched OFF. Take special care with replacements and adjustments.

  • Page 46: Illustrations

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ILLUSTRATIONS Author: S.D.T. / KM Page G-1 Edition: 02/2005 Replaces: 01/2001 ILLUSTRATIONS Skiving device AT-306...
  • Page 47 Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ILLUSTRATIONS Author: S.D.T. / KM Page G-2 Edition: 02/2005 Replaces: 01/2001 Overall view of AT-306 2 – O AT-306 IGURE VERALL VIEW OF Legend: Base unit Main switch Hydraulic power pack Skiving unit...

  • Page 48: Skiving Unit

    Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ILLUSTRATIONS Author: S.D.T. / KM Page G-3 Edition: 02/2005 Replaces: 01/2001 Skiving unit 3 – S IGURE KIVING UNIT FROM THE LEFT Legend: Basic frame Forward / backward limit switch...
  • Page 49 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ILLUSTRATIONS Author: S.D.T. / KM Page G-4 Edition: 02/2005 Replaces: 01/2001 4 – S IGURE KIVING UNIT FROM THE RIGHT Legend: Skiving roller Base unit Suction nozzle...
  • Page 50 Habasit Italiana S.p.A. Vittorio Veneto 31029 (TV) Skiving device AT-306 Tel.: ++39(0)438.9113 Fax. ++39(0)438.200545 ILLUSTRATIONS Author: S.D.T. / KM Page G-5 Edition: 02/2005 Replaces: 01/2001 Control panel 5 – C AT-306 IGURE ONTROL PANEL OF Legend: Push button: Start skiving roller...
  • Page 51 Fax. ++39(0)438.200545 ILLUSTRATIONS Author: S.D.T. / KM Page G-6 Edition: 02/2005 Replaces: 01/2001 Detail views of AT-306 6 – D 7 – R IGURE ISASSEMBLING OF THE SKIVING ROLLER IGURE EPLACEMENT OF THE WEAR PLATE 8 – T 9 – H...
  • Page 52 Replaces: 01/2001 Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer.

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