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Related Manuals for KSB SuPreme Series
Summary of Contents for KSB SuPreme Series
- Page 1 Synchronous Reluctance Motor KSB SuPremE Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 06/03/2019...
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Page 3: Table Of Contents
Installing and removing output components .................... 27 Commissioning/Start-up/Shutdown.................... 28 Checking insulation resistance........................ 28 Prerequisites for commissioning/start-up...................... 29 Start-up ................................ 29 Shutdown................................ 30 Idle periods .............................. 30 Returning to service ............................ 30 Servicing/Maintenance ........................ 31 Safety regulations............................ 31 Maintenance/inspection.......................... 31 7.2.1 Supervision of operation ........................ 32 KSB SuPremE 3 of 52... - Page 4 7.4.4 Mounting the fan hood........................ 39 7.4.5 Mounting the protective roof (optional) .................. 39 Troubleshooting........................... 40 Related Documents .......................... 42 General assembly drawing with list of components .................. 42 EU Declaration of Conformity ...................... 47 Index .............................. 48 KSB SuPremE 4 of 52...
- Page 5 Efficiency class to IEC TS 60034-30-2:2016 = Ultra Premium Efficiency (IE = International Efficiency) Motor Device that performs mechanical work by converting different forms of energy (e.g. electrical energy) into kinetic energy. Non-drive end End of motor with fan and fan hood. KSB SuPremE 5 of 52...
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Page 6: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. - Page 7 In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB SuPremE 7 of 52...
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Page 8: Safety
– Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions – Failure of important product functions – Failure of prescribed maintenance and servicing practices – Hazard to the environment due to leakage of hazardous substances KSB SuPremE 8 of 52... -
Page 9: Safety Awareness
2.9 Electromagnetic compatibility This product may only be operated on a frequency inverter, which is why the electromagnetic compatibility must be evaluated together with the inverter used. Observe the information provided by the manufacturer of the inverter! KSB SuPremE 9 of 52... -
Page 10: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 11: Disposal
- Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. PCBs, power electronics, capacitors and electronic components are all hazardous waste. KSB SuPremE 11 of 52... -
Page 12: Description
Terminal box on top Not defined Adapter for PumpDrive 2 on top Feet attached by bolts Feet attached by bolts Without feet Integrally cast feet Position of fixed bearing Fixed bearing, drive end Fixed bearing, drive end, reinforced KSB SuPremE 12 of 52... -
Page 13: Name Plate
Without approvals 28-30 Manufacturer KSB SuPremE B, primed KSB SuPremE B, pearl gold, RAL 1036 KSB SuPremE B, vermilion, RAL 2002 KSB SuPremE B, ultramarine blue, RAL 5002 KSB SuPremE C, pearl gold, RAL 1036 KSB SuPremE C, ultramarine blue, RAL 5002 4.3 Name plate... - Page 14 4 Description Power factor (no effect on power supply Rated power network) Rated current KSB material number Rated frequency Rated voltage for the supplying frequency inverter Thermal class Weight KSB SuPremE 14 of 52...
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Page 15: Technical Data
Maximum torque in [%] of rated torque 110 % Enclosure KSB SuPremE with terminal box IP55 KSB SuPremE with adapter plate for IP55 PumpDrive 2 Paint coat RAL 5002, RAL 1036 or, if combined with a pump, in the same colour as the pump. -
Page 16: Mounting Arrangements
Table 8: Mounting arrangement for B3 Standard mounting Further mounting arrangements Shaft centreline height [mm] arrangement H ≤ 160 H ≥ 180 ✔ ✔ IM B3 IM B6 ✔ ✔ IM B7 ✔ ✔ IM B8 ✔ ✔ IM V5 Special design for Movitec KSB SuPremE 16 of 52... - Page 17 IM B35 Table 10: Mounting arrangements for V1 Standard mounting Further mounting arrangements Shaft centreline height [mm] arrangement H ≤ 160 H ≥ 180 ✔ IM V1 IM V3 Feet can be removed from IM V15 basic type of construction KSB SuPremE 17 of 52...
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Page 18: Noise Characteristics
L [rpm] [kW] [dB (A)] 1500 0,55 1500 0,75 1500 1500 1500 100L 1500 100L 1500 112M 1500 132S 1500 132M 1500 160M 1500 160L 1500 18,5 180M 1500 180L 1500 200L 1500 225S KSB SuPremE 18 of 52... -
Page 19: Balancing
▪ For motors with key, the rotors are balanced dynamically with a half key ("H") as standard in accordance with ISO 21940-32 requirements. The output element must also be balanced with a half key in accordance with the key convention. Measured at idle with rated speed to IEC 60034-9 KSB SuPremE 19 of 52... -
Page 20: Installation At Site
▪ For vertical installation with the shaft end pointed downwards to prevent foreign objects from falling into the fan hood. ▪ For vertical installation with the shaft end pointed upwards to prevent fluid ingress along the length of the shaft. KSB SuPremE 20 of 52... -
Page 21: Installing The Motor Or Electric Drive
▪ Use white spirit to remove any anti-corrosives applied to exposed metal parts that are required to ensure proper assembly and/or installation. Alignment and fastening NOTE Maintain the vibration levels to ISO 10816-1 during operation. KSB SuPremE 21 of 52... - Page 22 160 mm, and class 8.8 or higher for motors with shaft centreline height 180 mm. NOTE Lifting lugs that have been screwed in must either be tightened or removed after installation. KSB SuPremE 22 of 52...
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Page 23: Electrical Connection
NOTE To establish a connection, only use the connecting cables included in the KSB adapter kit with the conductor cross-section area required. If other cables are to be fitted to establish a connection to the motor terminal board, always use cable lugs that are compatible with the conductor cross-section and bolt size. -
Page 24: Version With Connector Contact And/Or Conductors
5 Installation at Site Connecting the motor Frequency inverter KSB SuPremE B Fig. 3: Terminal wiring diagram 1. Check the output voltage of the frequency inverter against the data on the motor name plate. 2. Knock out any knock-out openings in the terminal box. While doing this, avoid causing damage to the terminal board, cable connections, etc. - Page 25 5 Installation at Site Fig. 4: Example of connection via connector contact On the KSB SuPremE X2 variant, the top of the motor is prepared at the factory for mounting PumpDrive 2. Table 18: Overview of possible connection types Design Connection via ...
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Page 26: Direction Of Rotation
Tightening torque [Nm] Thread Tightening torque [Nm] Thread Tightening torque [Nm] Thread Tightening torque [Nm] Thread Tightening torque [Nm] Thread Tightening torque [Nm] Thread M32/M40 Tightening torque [Nm] Thread Tightening torque [Nm] Thread Tightening torque [Nm] KSB SuPremE 26 of 52... -
Page 27: Installing And Removing Output Components
▪ Do not apply hard impacts (e.g. with a hammer or similar) when installing and removing. ▪ Observe the maximum permissible radial and axial forces transmitted via the shaft end to the rolling element bearing and do not exceed them. KSB SuPremE 27 of 52... -
Page 28: Commissioning/Start-Up/Shutdown
1. Remove any connected main circuit cables from the terminals. 2. Measure the insulation resistance between the winding and the motor housing at a winding temperature of 25 °C if possible. Other values apply to the insulation resistance for different temperatures. KSB SuPremE 28 of 52... -
Page 29: Prerequisites For Commissioning/Start-Up
ð If the value is outside the normal range, do not put the motor into service. Take measures to ensure that the motor cannot be started and contact your nearest KSB service centre. ð If the measured value reaches or falls below the critical insulation resistance, the insulation can be damaged and voltage flashovers can occur. -
Page 30: Shutdown
Returning to service only in conjunction with a frequency inverter, e.g. PumpDrive 2 or PumpDrive R Make sure that the following conditions are met when you return a drive to service. (ð Section 6.2, Page 29) Also follow the instructions for maintenance/inspection before you return a drive to service after storage. KSB SuPremE 30 of 52... -
Page 31: Servicing/Maintenance
NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 32: Supervision Of Operation
+ base frame + foundation, etc.) – If mechanical operation of the motor is OK, switch on the cooling equipment, if any, and continue to observe the motor for a while as it runs under no-load conditions. KSB SuPremE 32 of 52... -
Page 33: Inspection
7.2.2.1 Draining off the condensation water DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364. KSB SuPremE 33 of 52... - Page 34 Risk of corrosion! ▷ Immediately correct damage to paintwork to ensure sufficient corrosion protection. We recommend contacting your nearest KSB service centre for important information about proper layering as well as paint repair instructions. 7.2.2.3 Lubrication and lubricant change 7.2.2.3.1 Maintenance of rolling element bearings Maintenance of rolling element bearings after an extended storage period Extended storage periods decrease the service life of the lubricating grease.
- Page 35 Grease type The following grease types can be used for re-lubrication if the lubrication provided at the factory has not been replaced: ▪ Size 160M/L: SKF LGMT3 (A) ▪ Size 180M to 225M: – SuPremE B: Multis Complex EP2, Total (B) – SuPremE C: Unirex N3, ExxonMobil KSB SuPremE 35 of 52...
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Page 36: Dismantling The Motor
Switching connections ▪ Replace any corroded bolts. ▪ Never damage the insulation of live parts. ▪ Document position of any rating and additional plates to be removed. ▪ Avoid damaging the centring spigots. KSB SuPremE 36 of 52... -
Page 37: Removing The Protective Roof (Optional)
ü The rotor has been dismantled and is resting safely on suitable pedestals. ü The keys have been removed and are stored in a safe place. 1. Pull off the spring washer from the shaft end. 2. Pull off the bearing using a suitable tool. KSB SuPremE 37 of 52... -
Page 38: Assembling The Motor
3. Affix bearing onto the end shield with circlip or bearing cover plate. 4. Attach drive-end key to shaft. Non-drive-end radial bearing 1. Fit the specified bearing on the shaft. 2. Install the spring washer on the shaft. KSB SuPremE 38 of 52... -
Page 39: Installing The Rotor
7.4.4 Mounting the fan hood 1. Position fan hood and affix with bolts (ð Section 5.5, Page 26) . 7.4.5 Mounting the protective roof (optional) 1. Place the protective roof on the motor. 2. Tighten fastening bolts of the protective roof. KSB SuPremE 39 of 52... -
Page 40: Troubleshooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Drive does not start. B Rumbling noise during start-up... - Page 41 Check correct alignment between motor ✘ and driven machine, check coupling. ✘ Wrong direction of rotation setting Change the direction of rotation by altering the parameters of the frequency inverter or interchanging two phase conductors. KSB SuPremE 41 of 52...
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Page 42: Related Documents
Set of sealing elements 900.15 Bolt/screw Radial ball bearing Screw plug Bearing cover 914.01/.02/.03/.05/.07/.09/.10 Hexagon socket head cap screw Lip seal 920.01/.02/.05 Disc 930.03/.09/.10 Safety device 561.14 Grooved pin Circlip Rotor Fan impeller Spring Fan hood Name plate KSB SuPremE 42 of 52... - Page 43 Set of sealing elements Screw plug 321.01/.02 Radial ball bearing 914.01/.02/.06/.07/.14/.18/.19/. Hexagon socket head cap screw 360.01/.02 Bearing cover 930.06/.07/.18/.52 Safety device 421.01/.02 Lip seal 932.01/.02 Circlip Disc Rotor Spring Fan impeller 970.02 Name plate Fan hood KSB SuPremE 43 of 52...
- Page 44 Fig. 9: Adapter, sizes A and B Table 29: List of components Part No. Description Part No. Description 81-2 Plug 595.11 Buffer 82-5 Adapter 900.11/.13 Bolt/screw Gasket 914.12/.16 Hexagon socket head cap screw 550.11 Disc 930.12 Safety device KSB SuPremE 44 of 52...
- Page 45 82-5 595.11 UG1492488 Fig. 10: Adapter, size C Table 30: List of components Part No. Description Part No. Description 82-5 Adapter 900.11/.13 Bolt/screw Gasket 914.12 Hexagon socket head cap screw 595.11 Buffer Cable gland 930.12 Safety device KSB SuPremE 45 of 52...
- Page 46 Pressure balancing element 82-5 Adapter 914.11/.12 Hexagon socket head cap screw Gasket 930.12 Safety device 900.11/.13 Bolt/screw Not when using an adapter with pressure balancing element Only when using an adapter with pressure balancing element KSB SuPremE 46 of 52...
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Page 47: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: KSB SuPremE 01562046 01562087 - 01562236 01595754 01595767 01595770 - 01596483 01596529 - 01596536... -
Page 48: Index
Fan 37, 39 Faults Causes and remedies 40 Installation at site 20 Intended use 8 Key to safety symbols/markings 6 Maintenance work 31 Name plate 13 Other applicable documents 6 Personnel 8 Product code 12 Qualification 8 Returning to service 30 Safety 8 Safety awareness 9 Servicing/Maintenance 31 Specialist personnel 8 KSB SuPremE 48 of 52... - Page 52 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...