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Eco Expedition Assembly Instructions & User Manual

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ASSEMBLY
INSTRUCTIONS
&
USER GUIDE
WARN ING!
Do not attempt to assemble or operate your bike before first reading this manual in full. This
manual contains important instructions, which ensure the continued and proper operation of your
bike.
Please follow ALL assembly instructions and follow them very carefully. Failing to do so WILL result in
damage to your bike!
We highly recommend that you instruct a professional bike mechanic to assemble your new bike for you.
Most local bike shops are happy to provide this service for a small fee.
As with any bike, you should regularly service and inspect the bike for any damage, or loose parts. Nuts
and bolts should routinely be checked for tightness. Serviceable parts should be serviced accordingly. Be
careful not to over tighten components!
Once assembled and adjusted for use, bikes may not be returned. Be sure that you are happy with your
order before you have it assembled.
We will not be held responsible for any damage or mistakes you make during assembly!
Do NOT use the bike before you have charged the battery and the light has turned green/blue!
Do NOT attempt to increase / adjust / de-restrict the maximum speed setting. This WILL cause the
motor to overload and will invalidate your warranty.
This is not to be confused with adjusting the level
of assistance (Shown on screen as 1 / 2 / 3 / 4 / 5)
To prevent damage to your battery and prolong its life always store your battery indoors at room
temperature.

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Summary of Contents for Eco Expedition Eco Expedition

  • Page 1 ASSEMBLY INSTRUCTIONS & USER GUIDE WARN ING! Do not attempt to assemble or operate your bike before first reading this manual in full. This manual contains important instructions, which ensure the continued and proper operation of your bike. Please follow ALL assembly instructions and follow them very carefully. Failing to do so WILL result in damage to your bike! We highly recommend that you instruct a professional bike mechanic to assemble your new bike for you.
  • Page 2 This is especially useful when riding up hill. When applied, the brakes will cut power to the motor as a safety precaution. As with all E-Bikes, your Eco Expedition E-Bike must be used properly at all times and regularly maintained in order to function correctly.

  • Page 3: Section 1: First Time Assembly / Adjustment / Set Up

    Section 1: First time assembly / adjustment / set up We advise that you have your new bike assembled by a professional bike mechanic, however the following instructions will tell you how to do it yourself should you choose to. All electronic components are pre- installed.
  • Page 4 Opening the box for the first time: WARNING: You will require two people to remove the bike from its box and to successfully assemble it without causing any damage! Do not attempt to assemble the bike on your own! Start by cutting the plastic straps off the box, and pull open CAREFULLY the cardboard tab at the top.

  • Page 5: Adjusting The Headset

    Cha pter 2 ) Installing the handleba rs : This next step requires care and should be read in full before you start assembly. The headset assembly and front fork suspension have already been fitted on your bike. All you need to do is fit the handlebars to the top of the stem.
  • Page 6 Cha pter 3 ) Installing the fro nt w heel: This next step is relatively straight forward, however you will require two people to complete this step without causing any damage to the bike. Get hold of the front wheel and position the disc brake so that it sits the same side as the brake calliper. Have your friend lift the front end of the bike in the air giving sufficient height for the disc break to fit into the space in the brake calliper.
  • Page 7 Cha pter 6 ) Fine tuning the electronic brake sensors: Inside the brake levers (sat at the end of the mechanical brake lines) is a small silver magnet. When the levers are pulled the magnet pulls accordingly. Positioned underneath each of the brake levers is a magnetic sensor. The purpose of this system is so that the bike can detect when the brakes have been pulled so power to the motor can be cut off so they are not fighting against each other.
  • Page 8 If you will be using your bike in the dark, also observe relevant laws / regulations governing the use of bicycles in the dark. Eco Expedition E-Bikes will not be held responsible for any violations made whilst riding your E-Bike so it is important that you make yourself aware of the law and comply accordingly.

  • Page 9: Connecting & Charging The Battery

    Connecting & Charging The Battery: WARNING: Fully charge your battery fully before its first use. Failure to do so may result in decreased battery performance for the life of the bike! It is important that the battery is disconnected from the bike before charging begins via the weather-proof connector.

  • Page 10: Section 2: Operating And Using Your Bike

    Section 2: Operating and using your bike...
  • Page 11 Cha pter 1 ) Getting familiar w ith the LCD computer Your new bike features an intelligent controller that can be operated using the controls mounted to the handlebar and LCD display. Turning the bike ON / OFF Hold for 1-2 seconds to turn the bike / display ON. To turn the bike off hold for 2-3 seconds to turn the bike / display OFF Under standing the display...
  • Page 12 Press once to view extra information (shown below). After 5 seconds the display will return back to its default screen...
  • Page 13 Cruise control is designed to assist the rider and is not a substitute for safe and attentive riding practices. Eco Expedition will not be held responsible for injury or death caused by improper / irresponsible use of the cruise control function...

  • Page 14: Section 3: Maintaining And Making The Most Of Your Bike

    Section 3: Maintaining and making the most of your bike...
  • Page 15 Main tainin g Proper Fun ction O f The Ba ttery: As often as is possible try and run the battery down fully before recharging back to a full charge. If the full cycle of the battery is not used regularly then the range can decrease faster than expected. If the battery is going to be stored for some time without use then the battery should always be stored fully charged.

  • Page 16: Speed Limiter

    Speed limiter: Your bike is set up with a speed limiter. This will prevent the motor from assisting past speeds over 15.5mph approx. Please note this does not prevent you from freewheeling past this speed. Do NOT attempt to alter the maximum speed that has been set. Doing so WILL cause damage to the motor and WILL invalidate the warranty.

  • Page 17: Mechanical Parts

    Should a problem arise, you will need to return the bike back to either us, or your supplier (depending on where you purchased the bike). The point of return will be at the discretion of Eco Expedition Bikes. Should the fault be a genuine warranty claim then we will cover the cost of the parts and the return postage back to you.
  • Page 18 Other Important Info rma tion: 1. An electric bike is not a toy and should not used by children. 2. Please do not allow the battery pins or battery cables to touch the metal frame of the bike, as this may cause a burst of discharge current, which may cause harm or damage to the bike.

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